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This manual deals with the operation and care of your Volvo.
Welcome to the worldwide family of Volvo owners. We trust that you will enjoy many years of safe driving in your
Volvo, an automobile designed with your safety and comfort in mind. To help ensure your satisfaction with this
vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions and
maintenance requirements/recommendations in this manual. We also urge you and your passengers to wear seat belts
at all times in this (or any other) automobile. And, of course, please do not operate a vehicle if you may be affected by
alcohol, medication or any impairment that could hinder your ability to drive.
Your Volvo is designed to meet all applicable safety and emission standards, as evidenced by the certification labels
attached to the driver's door opening and on the left wheel housing in the engine compartment.
For further information please contact your retailer, or:
In the USA:
Volvo Cars of North America
Customer Relations
Rockleigh, New Jersey 07647-0914
800-458-1552
In the Canada:
Volvo Cars of Canada. Ltd.
175 Gordon Baker Road
Willowdale, Ontario M2H 2N7
800-663-8255
We also invite you to visit our home page on the Internet at:
http://www.volvocars.com
2 0 0 3
VOLVO
S40 & V40

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Summary of Contents for Volvo 2003 V40

  • Page 1 This manual deals with the operation and care of your Volvo. Welcome to the worldwide family of Volvo owners. We trust that you will enjoy many years of safe driving in your Volvo, an automobile designed with your safety and comfort in mind. To help ensure your satisfaction with this vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions and maintenance requirements/recommendations in this manual.
  • Page 2 Volvo reserves the right to make model changes at any time, or to change specifications or design, without notice and without incurring obligation.
  • Page 3: Fuel Filler Door

    Volvo and the environment Volvo is committed to the well being of our customers. As a natural part of this commitment, we care about the environment in which we all live. Caring for the environment means an everyday involvement in reducing our...
  • Page 4 After Volvo cars and parts have fulfilled their use, recycling is the next critical step in completing the life cycle. The metal content is about 75% of the total weight of a car, which makes the car among the most recycled industrial products.
  • Page 5: Occupant Safety

    Occupant safety Not wearing a seat belt is like believing "It'll never happen to me!" Volvo, the inventor of the three-point seat belt, urges you and all adult occupants of your car to wear seat belts and ensure that children are properly restrained, using an infant, car or booster seat determined by age, weight and height.
  • Page 6: Seat Belts

    Seat belts Always fasten the seat belts before you drive or ride. Two lights above the rear view mirror will be illuminated for 4-8 seconds after the starting (ignition) key is turned to the driving position. A chime will sound at the same time if the driver has not fastened his or her seat belt. The rear seats are provided with self-retracting inertial reel belts.
  • Page 7: Rear Head Restraints

    Never repair the belt on your own; have this work done by an authorized Volvo retailer only. Any device used to induce slack into the shoulder belt portion of the three-point belt system will have a detrimental effect on the amount of protection available to you in the event of a collision.
  • Page 8 As an enhancement to the three-point seat belt system, your Volvo is equipped with a Supplemental Restraint System (SRS). The Volvo SRS consists of an airbag (2) on both the driver's and passenger's sides and seat belt tensioners in both front door pillars (4). The system is designed to supplement the protection provided by the three-point seat belt system.
  • Page 9 When installing any optional equipment, make sure that the SRS system is not damaged. Do not attempt to service any component of the SRS yourself. Attempting to do so may result in serious personal injury. If a problem arises, take your car to the nearest authorized Volvo retailer for inspection as soon as possible. pg. 5 Volvo SRS A self-diagnostic system incorporated into the sensor monitors the SRS, SIPS and IC-system.
  • Page 10: P.o. Box

    This is a normal characteristic and does not indicate fire. NOTE: Volvo's dual-threshold airbags use special sensors that are integrated with the front seat buckles. The point at which the airbag deploys is determined by whether or not the seat belt is being used, as well as, the severity of the...
  • Page 11 Seat belts - the heart of the Volvo safety system The heart of the Volvo safety system is the three-point seat belt (a Volvo invention)! In order for the SRS system to...
  • Page 12 (see below). This may cause airbag deployment which could result in personal injury. Have the car towed to an authorized Volvo retailer for repairs. Before attempting to tow the car, use the following procedure to override the shiftlock system to move the gear selector to the neutral position.
  • Page 13 2 0 0 3 VOLVO S40 & V40 Chapter 2 - Instruments, switches and controls pg. 17 Instruments, switches and controls Instruments, switches and controls Instruments, switches, controls etc. are described on the following pages. Instruments 18 Indicator and warning lights 21...
  • Page 14 pg. 19 Instruments, switches and controls The pages in this section provide detailed descriptions of the vehicle's instruments and controls. Note that vehicles may be equipped differently, depending on special legal requirements. Page 1 Adjustable door mirrors 2 Air vents 3 Headlight switch 4 Front foglight 5 Instrument lighting...
  • Page 15 20 Hood latch 21 Steering wheel height adjustment 22 12-volt electrical outlet 23 AC on and off 24 Trip Computer 25 Coin holder 26 Recirculation 36-37 27 Cupholder 28 Defroster - door mirrors/rear window 29 Not in use 30 Dynamic Stability Assistance (DSA) 31 Controls for heated front seats 32 Switch for selecting door mirror left and right 33 Control for adjusting door mirrors...
  • Page 16 If this light comes on while driving, the coolant temperature is too high. Stop the engine and check the coolant level in the expansion tank. See page 117. 3 Odometer 4 Speedometer The longer the knob is turned, the faster the setting will change. 5 Trip odometer This indicator measures shorter distances.
  • Page 17 114. If the light stays on after restart, have the car towed to the nearest authorized Volvo retailer. After hard driving, the light may come on occasionally when the engine is idling. This is normal, provided it goes off when the engine speed is increased.
  • Page 18 On-Board Diagnostics II (OBDII): As you drive, a computer called "OBDII" monitors your car's engine, transmission, electrical and emission systems. The CHECK ENGINE light will light up if the computer senses a condition that potentially may need correcting. When this happens, please have your car checked by a Volvo retailer as soon as possible.
  • Page 19 The S40 and V40 come from the factory with daytime running lights activated. Carry out the following steps if you will deactivate them (in the U.S. only *). These steps may be carried out again to reactivate and deactivate the daytime running lights as desired.
  • Page 20 Instrument lighting can be dimmed to 6% of maximum lighting. C Rear fog light * The rear fog light (located in the driver's side tail light cluster) is considerably brighter than the normal tail lights and should be used only when the atmospheric conditions, such as fog, rain, snow, smoke or dust reduce the daytime or night-time visibility of other vehicles to less than 500 ft (150 meters).
  • Page 21 NOTE: A defective turn signal bulb will cause the turn signal indicator and remaining signal lights to flash more rapidly than normal. Home Safe lighting When you leave your car at night, you can make use of the exterior courtesy lighting function: Remove the key from the ignition switch.
  • Page 22: Body And Interior

    2 0 0 3 VOLVO S40 & V40 Chapter 3 - Body and interior pg. 39 Body and interior Body and interior The seats, sun roof, mirrors, etc. are described on the following pages. Keys 40 Remote keyless entry system 41...
  • Page 23 If you misplace a key, take the other keys to an authorized Volvo retailer. The existing code in the start inhibitor module and all the keys will be erased as an anti-theft measure and a new code will be programmed in.
  • Page 24 WARNING! Volvo does not recommend using the transmitter to lock the doors from inside the car. The alarm would be activated and would sound when one of the doors is opened. The doors must not be locked using the remote transmitter while the vehicle is occupied.
  • Page 25 Turn the key again within 10 seconds to unlock other doors, trunk/tailgate. One turn with the key towards "lock" in the driver's door locks all doors, trunk/tailgate and fuel filler door with a 10 minutes delay in the fuel filler door. WARNING! If the doors are locked while driving, this may hinder rapid access to the occupants of the car in the event of an accident.
  • Page 26 2 minutes unless the door has been opened. CAUTION: Do not attempt to service or repair any components of the alarm system yourself. This should only be done by an authorized Volvo retailer. Battery Each remote transmitter is powered by a three-volt battery, type CR 2025. If the range of the transmitter is noticeably...
  • Page 27 Replacing the battery 1. Open the remote control by twisting a coin in the ring between the front and rear sections (leave the ring in place). 2. Replace the battery, with the plus-side upward (see illustration). 3. Reinstall the cover, making sure it is secured tightly. pg.
  • Page 28: Starting And Driving

    62 Fuel requirements Deposit control (detergent) gasoline Volvo recommends the use of detergent gasoline to control engine deposits. Detergent gasoline is effective in keeping injectors and intake valves clean. Consistent use of deposit control gasolines will help ensure good driveability and fuel economy.
  • Page 29 63 Fuel requirements, Refueling Octane rating Volvo engines are designed for optimum performance on unleaded premium gasoline with an octane rating. AKI of 91, or above. AKI (ANTI KNOCK INDEX) is an average of the Research Octane Number, RON, and the Motor Octane Number, MON.
  • Page 30 To meet seasonal air quality standards, some areas require the use of "oxygenated" fuel. Volvo allows the use of the following "oxygenated fuels; however, the octane ratings listed on this page must still be met.
  • Page 31 Note that roof racks, ski racks, etc., increase air resistance and thereby fuel consumption. Avoid using automatic transmission kick-down feature unless necessary. Avoid using the air conditioning when it is not required. When engaged, the air conditioner's compressor places an additional load on the engine.
  • Page 32 NOTE: Your car is equipped with a KEYLOCK system. When the engine is switched off, the gear selector must be in the (P)ark position before the starting key can be removed from the ignition switch. 5. Select the desired gear. The gear engages after a slight delay which is especially noticeable when selecting R. CAUTION: The engine should be idling;...
  • Page 33 Shift lock In order to move the gear selector from P position to the other gear positions the key must be in driving position (position II) and the brake pedal must be depressed. See page 99 for information on how to move the gear selector manually in case of a dead battery.
  • Page 34 18) begins to flash, this is an indication of a fault in the automatic transmission. The Check Engine Lamp will also light up if a fault is detected. If the transmission does not shift properly, place the gear selector in position L. Please contact your Volvo retailer if this occurs.
  • Page 35 Contents Top of Page...
  • Page 36: Wheels And Tires

    2 0 0 3 VOLVO S40 & V40 Chapter 5 - Wheels and tires pg. 79 Wheels and tires Wheels and tires The handling and riding comfort of the vehicle is dependent on the inflation pressure and the type of tires fitted. Read the following pages carefully.
  • Page 37 Snow chains should be installed on front wheels only. Use only Volvo approved snow chains. Snow chains may only be mounted on approved snow tires 185/65 R15. Consult your Volvo retailer. If accessory, aftermarket or "custom" tires and wheels are installed and are of a size different than the original tires and wheels, chains in some cases CANNOT be used.
  • Page 38 Vehicle loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the inside of the fuel filler door*. This label also lists vehicle load limits. Do not load your car beyond the indicated limits.
  • Page 39 Tire rotation Volvo recommends rotating the tires every 7,500 miles (12,000 km) and 15,000 miles(24,000 km). Tires should be rotated front-to-back/back-to-front only. Tires must maintain the same direction of rotation throughout their lifetime, and should never be rotated from one side of the vehicle to the other.
  • Page 40 Special Spare tire is used. In the event of damage to this tire, a new one can be purchased from your Volvo retailer. CAUTION: The car must not be driven with wheels of different dimensions or with a spare tire other than the one that came with the car.
  • Page 41: In Case Of An Emergency

    2 0 0 3 VOLVO S40 & V40 Chapter 6 - In case of an emergency pg. 85 In case of an emergency In case of an emergency Even if you maintain your car in good running condition, there is always the possibility that something might go wrong and prevent you from driving, such as a punctured tire, blown fuse or bulb, etc.
  • Page 42 The screwdriver is combined with the socket wrench. The tools can be alternated by pulling the shaft out of the handle and re-inserting the opposite end of the shaft into the handle. Removing the jack Remove the spare tire out. Loosen the jack slightly by turning the axle (1) and remove it from the retaining clip. Replacing the jack Put the jack in the clip and turn axle (1) until the jack is securely in place.
  • Page 43 Get all the passengers to move to a safe place outside the car. Close all doors. Block the wheels remaining on the ground with wooden blocks, stones or something similar. With the car still on the ground, use the lug wrench to loosen the wheel lugs 1/2 - 1 turn. Position the lug wrench so that you apply force in a downward direction.
  • Page 44 Lift the wheel and place it on the hub. Install the wheel lugs and tighten handtight. Using the lug wrench. Tighten crosswise until all lugs are snug. Lower the vehicle to the ground and alternately tighten the lugs crosswise to 81 ft. lbs. (110 Nm). Install the wheel cover (where applicable).
  • Page 45 Installing high/low beam headlight bulbs Insert the new bulb in the headlight unit Reconnect the connector and wiring. Press the retaining spring over the connector/bulb until it clicks into position. Reinstall the rubber cover at the rear of the headlight unit. Put the hard plastic cover in place above the headlight housing and press the tab down to secure the cover.
  • Page 46 Front direction indicators and parking lights Removing the bulb: Loosen the screw (A) between the headlight and direction indicator housings (max. 2 complete turns counterclockwise), using the screwdriver supplied in the tool kit. Press clip (D) and move the direction indicator housing forward. With the wiring still attached, turn bulb holder slightly counterclockwise and withdraw it from the lamp housing.
  • Page 47 Replacement of rear light bulbs - S40 All the bulbs in the rear light unit are replaced from inside the trunk Procedure: Switch off the lights and remove the ignition key. Turn the clip 90° and pull it out. Fold the panel in the boot towards the middle so as to get access to the bulb holder. Push catches A and B in and remove the bulb holder.
  • Page 48 Side direction indicator 1. Slide the lens forward and pull out the rear edge. 2. Pull out the entire lens/bulb unit. 3. With the lens toward you, turn the bulb holder 1/4 turn (the wires should not be disconnected from the holder) and pull out the bulb holder from the lens unit.
  • Page 49 Replace the bulb and press the lens unit back into place. Contents Top of Page...
  • Page 50: Car Care

    Minor scratches can be repaired by using Volvo touchup paint. NOTE: When ordering touchup paint from your Volvo retailer, use the paint code indicated on the model plate. The plate is located in the rear wall of the engine compartment (firewall).
  • Page 51 Scratches on the surface If the stone chip has not penetrated down to the metal and an undamaged layer of paint remains, the touchup paint can be applied as soon as the spot has been cleaned. Deep scratches 1. Place a strip of masking tape over the damaged surface. Pull the tape off so that any loose flakes of paint adhere to 2.
  • Page 52 When washing or steam cleaning the engine, avoid spraying water or steam directly on the electrical components or toward the rear side of the engine. After cleaning the engine, the spark plug wells should be inspected for water and blown dry if necessary. Suitable detergents Special car washing detergents should be used.
  • Page 53 Leather upholstery/suede-like upholstery (Alcantera™) can be cleaned with a soft cloth and mild soap solution. For more difficult spots, Volvo offers a leather care kit. Under no circumstances should gasoline, naphtha or similar cleaning agents be used on the plastic or the leather since these can cause damage.
  • Page 54: Volvo Service

    108 Label information 1 Vehicle Emission Control Information Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
  • Page 55: Specifications

    6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS) standards (Canada) Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
  • Page 56 Maintenance services Your Volvo has passed several major inspections before it was delivered to you, accordance with Volvo specifications. The maintenance services outlined in the Warranty and Service Records Information booklet, many of which will positively affect your vehicle's emissions, should be performed as indicated. It is recommended that receipts for vehicle emission services be retained in case questions arise concerning maintenance.
  • Page 57 Timing belt For proper functioning of the vehicle and its emission control systems, the timing belt and belt tensioner must be replaced every 105,000 miles (168,000 km). Engine damage will occur if the belt fails. PCV system (on turbocharged models) The nipple in the intake manifold and the filter at the end of the PCV hose in the air cleaner should be inspected and cleaned at 105,000 miles (168,000 km) and thereafter, again at 150,000 mile (240,000 km) intervals.
  • Page 58 WARNING! The coolant fan may start or continue to operate (for up to 6 minutes) after the engine has been switched off. pg. 112 Fuel/emissions systems Fuel system The fuel system is all-electronic and is microprocessor-controlled. It can continually compensate for variation in engine load, speed and temperature to give the best economy and power.
  • Page 59 may illuminate. During a transitional period, a small number of service stations may still have fuel nozzles that are not compatible with the fuel filler neck on cars equipped with the evaporative emission control system mandated by the U.S. Environmental Protection Agency and the California Air Resources Board. If you experience difficulties in refueling your vehicle, please ask the gas station attendant for assistance.
  • Page 60 Front/rear suspensions 124 Transmission, Capacities, Vehicle loading 125 Electrical system/bulbs 126 Dimensions/weights 127 Volvo On Call roadside assistance 128 pg. 122 Oil/fluid specifications Oil quality Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF and SJ/Energy Conserving. Oil additives must not be used...
  • Page 61 All specifications are subject to change without notice. pg. 124 Specifications Cooling system Type: Positive pressure, closed system Thermostat begins to open at 186° F (90° C) Coolant: Volvo original coolant/antifreeze (50/50 water-antifreeze mix). Capacity: 6 US qts. (5.7 liters)
  • Page 62 Fuel system The engine is equipped with a multipoint fuel injection system. Distributor ignition system Firing order: 1-3-4-2 Distributor ignition setting: Not adjustable Spark plugs: Champion RC8PYP or equivalent Spark plug gap: 0.0315" (0.80 mm) Tightening torque: 18.4 ft. lbs. (25 Nm) WARNING! The distributor ignition system operates at very high voltages.
  • Page 63 Vehicle loading The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire information label. The label is located on the inside of the fuel filler door. The label also lists vehicle load limits. Do not load your car beyond the indicated limits.
  • Page 64 License plate light (S40) W 2.1x9.5 d License plate light (V40) SV8.5 Door step courtesy lights SV8.5 Trunk light SV 8.5 Vanity mirror lights 1.2 W SV5.5 Front courtesy lights SV5.5 Rear reading lights W 2.1x9.5 d All specifications are subject to change without notice. pg.
  • Page 65 128 On Call Roadside Assistance Volvo On Call Roadside Assistance Your new Volvo comes with a four year On Call Roadside Assistance program. Additional information, features, and benefits are described in a separate information package in your glove compartment.
  • Page 66 Contents Top of Page...
  • Page 67: Audio Systems

    Your Volvo retailer will supply you with this code. NOTE: Volvo recommends that you store the radio code in a safe place. A red LED will flash when the key had been removed from the ignition to confirm that the anti-theft circuitry has been activated.
  • Page 68 If an incorrect code has been entered "Error" is displayed. Enter the correct code. After three unsuccessful coding attempts the set will lock and remain locked for two hours. "OFF" is displayed. During this waiting period: the battery must be connected the ignition key must be turned to position I the unit must be turned on Make sure the headlights are turned off to help prevent battery drain.
  • Page 69 pg. 132 Audio system HU-615 1. Switch On/off (push) Volume (turn) 2. Selector knob: Select the channel (turn) CD changer - Selecting disc (turn) Program radio frequency in a channel (push) 3. Selector knob for choosing (turn) : Radio Cassette CD player CD changer Mode knob (push) for setting:...
  • Page 70 Switch on/off Press button to switch on or turn off the radio. Volume control Turn knob clockwise to increase volume. Volume control is electronic and does not have an end stop. Bass, Treble and Balance left-right, Fade Press the "SOURCE" button to bring up bass, treble or balance. Adjust by turning the source knob left or right. The selected function is shown in the display.
  • Page 71 A - Setting station Press the left side of the button to select lower frequencies and the right side for higher frequencies. Set frequencies are displayed. B - Station seek up/down Press on the left or right sides of the button to seek lower or higher frequencies. The radio seeks the next audible station and sets it.
  • Page 72 Active sound control (ASC) The ASC (Active Sound Control) automatically adapts volume to vehicle speed. Press the ASC button for several seconds to switch this function ON or OFF. "ASC ON" or "ASC OFF" will be shown in the display for several seconds. pg.
  • Page 73 between the tracks. pg. 137 CD Player CD player - on Insert a CD disc. If you have already done this, select CD by turning the "SOURCE" knob. CD eject If you press this button the CD stops playing and the disc is ejected. NOTE: For traffic safety reasons you have twelve seconds to handle the ejected CD disc.
  • Page 74 Scan Press "SCAN" for a longer period to connect the scan function. The unit plays the first 10 seconds of each track. "SCAN" is displayed as long as the function is activated. pg. 139 CD Changer (option) CD changer - on Turn "SOURCE"...
  • Page 75 Random Press "RND" to connect the random function. The unit plays tracks from the magazine in random order. "RANDOM" is displayed as long as the function is activated. Scan Press "SCAN" for a longer period to connect the scan function. The unit plays the first 10 seconds of each track. "SCAN"...
  • Page 76 HU-415 Output: 4 x 25 W Impedance: 4 Ohm. Voltage required: 12 V, negative ground Radio Frequency: U (FM) 87.5 - 108 Mhz M (AM) 522 - 1611 kHz L (AM) 153 - 279 kHz HU-615 Output: 4 x 25 W Impedance: 4 Ohm.
  • Page 77 2 0 0 3 VOLVO S40 & V40 INDEX pg. 143 - 145 Index 23,73 Adjustable steering wheel Advanced user Mode (AUM) - radio Air conditioning Air distribution Air filter - engine Air vents Airbag (SIPS) Airbag (SRS) Alarm Anti-lock Brake System (ABS)
  • Page 78 Bulb failure warning Bulbs Cabin air filter Capacities Center head restraint Central locking switch Chains - winter driving Changing a wheel Child booster cushion Child Restraint Anchorages Child safety Child safety locks - rear doors Concealed storage bin (wagon) Coolant - checking/changing Cooling system 68,124 Cruise control...
  • Page 79: Instruments

    Folding rear seat (sedan) Folding rear seat Front seats 47,48 Front seats - heated Front suspension Fuel filter Fuel system 110, 112,124 Fuel tank cover - opening Fuse box, Passenger compartment Fuses 95,96,97 Fuses in engine compartment Gas tank cover - opening Generator Hand brake Handling...
  • Page 80 Lubrication Luggage strap (V40) Lumbar support 47,48 Maintenance service Malfunction indicator lamp Manual transmission fluid Manually closing the sun roof Mirrors - rear/side view Occupant safety Octane rating Oil - engine Oil pressure warning light Opening the trunk from the inside S40 Paint touchup Parking brake Parking brake reminder light...
  • Page 81 Seat belts - cleaning Seats Service reminder indicator Servicing Shift lock Shiftlock release Shiftlock release (override) Side Impact Protection System (SIPS) Side marker lamp replacement Side-view mirrors - heated SIPS Snow chains Snow tires Spare tire Spare tire (sedan) Spark plugs 110, Specifications 5,6,7...
  • Page 82: Trip Computer

    Tuning modes, radio - changing Turn signals UNIFORM TIRE QUALITY GRADING Uniform tire quality grading Upholstery - cleaning Vanity mirrors Vehicle Identification Number (VIN) Vehicle loading Volvo On Call Volvo SRS W - Winter/Wet Weather Warning flashers Warning lights 22,23 Warranty Washer fluid reservoir...
  • Page 83 When used properly and safely, they enrich the driving experience. Improperly used, any of these could cause a distraction. For all of these systems, we want to provide the following warning that reflects the strong Volvo concern for your safety: Never use these devices or any feature of your vehicle in a way that distracts you from the task of driving safely.
  • Page 84 the vehicle and others sharing the roadway. Avoiding distractions is part of that responsibility. Octane rating, see page 63 The following should be checked regularly: * 1 Washer fluid reservoir should be filled with water and solvent (wintertime: windshield washer anti-freeze). See page 118.
  • Page 85 1 (2x) 55W 2 5 W/4cp BA 15s 3 21 W/32cp BA 15s 4 26/7W/30/2,2cp W2,.5 16q Volvo Car Corporation Göteborg, Sweden Contents Top of Page...

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2003 s40

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