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Graco TS1500 B Series Operation - Repair - Parts

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Operation/Repair/Parts
Airless Paint Sprayer
For application of architectural paints and coatings. For professional use only.
Airlessco - TS1500 (24F573) Series B
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Related Manuals
Gun Manual 3A0413
3A1183D
EN
ti17342a

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Summary of Contents for Graco TS1500 B Series

  • Page 1 Operation/Repair/Parts 3A1183D Airless Paint Sprayer For application of architectural paints and coatings. For professional use only. Airlessco - TS1500 (24F573) Series B 3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual.
  • Page 2 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 3 All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.
  • Page 4 Warnings WARNING WARNING WARNING WARNING SKIN INJECTION HAZARD High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment. • Do not aim the gun at, or spray any person or animal. •...
  • Page 5 Warnings WARNING WARNING WARNING WARNING MOVING PARTS HAZARD Moving parts can pinch, cut or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

  • Page 6: Component Identification

    Component Identification Component Identification PRIME ti17939a PRESSURE ti17343a Power switch Turns sprayer ON and OFF Pressure Control Knob Adjusts pressure. Turn clockwise to increase pressure and counterclockwise to decrease pressure. Prime/Pressure Relief Valve Primes pump and relieves pressure from gun, hose and tip. Prime/Pressure Relief Valve Closed Pressurizes system when closed.

  • Page 7: Operation

    Operation Operation Setup Prime and Flush Storage Fluid NOTICE The equipment was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the • To reduce the risk of static sparking, fire or equipment with a compatible solvent before using explosion which can result in serious bodily injury the equipment for the first time.
  • Page 8 Operation instruction manual provided with gun for safety fea- 8. Allow the pump to operate until clean solvent comes tures and how to engage the trigger lock. from the gun. 9. Release the trigger and engage the gun trigger lock. 10.

  • Page 9: Adjusting The Pressure

    • To reduce the risk of injection, never hold your solvent such as mineral spirits or Graco or Airlessco hand, body, fingers or hand in a rag in front of the Pump Armor.

  • Page 10: Regular Maintenance

    Maintenance Maintenance Regular Maintenance Electric Motor Maintenance 1. Always stop the pump at the bottom of its stroke Lubrication when you take a break or at the end of the day. This helps keep material from drying on the rod, damag- The motor is supplied with pre-lubricated ball bearings, ing the packings.

  • Page 11: Replacement Of Belt/Belt Adjustment

    Maintenance Replacement of Belt/Belt Servicing the Fluid Pump Adjustment NOTE: Before disassembling the sprayer refer to Trou- bleshooting to try and resolve the problem. NOTE: The Cog Belt System does not require align- ment. When upper sheave is placed on motor shaft it is Fluid Pump Disconnect pushed on until a positive stop is reached.
  • Page 12 Maintenance Fluid Pump Reinstall 1. Loosen the packing nut and extend piston rod to 4. Remove the retaining ring from the packing nut and fully up position. Slip sleeve over the piston rod. insert into coupling halves. ti15994a 2. Insert one of the retaining rings through the packing nut and rest the sleeve on top of it.
  • Page 13 This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from and cylinder to your Graco/Airlessco distributor for pressurized fluid, such as skin injection, splashing removal. fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before 1.
  • Page 14 Maintenance 2. Unscrew intake valve from cylinder. 5. Remove piston rod from sleeve, or remove sleeve from cylinder. 7572a 7569a 6. Unscrew piston valve from piston rod. Clean and 3. Disassemble intake valve. Clean and inspect. inspect parts. The piston has a special thread lock- O-ring (227) may require a pick for removal.
  • Page 15 Maintenance 8. Remove throat packings and glands from cylinder. 2. Install ball (206) in piston rod. If Loctite is applied to Discard throat packings and glands. piston valve threads, ensure that none gets on ball. 7575a 75736b Assembling the pump 3.
  • Page 16 Maintenance 4. Soak all leather packings in SAE 30W oil for 1 hour 6. Grease piston packings. minimum prior to assembly. Place male gland (204) in cylinder. Alternately stack (UHMWPE (203) and leather packings (223) (note orientation). Place female gland (224) in top of cylinder. Seat packings. 7578c NOTICE Do not slide piston assembly into top of sleeve as...

  • Page 17: Replacement Of Electrical Components

    Maintenance NOTE: O-ring (207) is not required for safe pump opera- Remove throat adjustment spacer (228) when pump tion. packings begin to leak after much use. Then tighten packing nut down until leakage stops or lessens. This allows approximately 100 gallons of additional operation before a repacking is required.

  • Page 18: On-Off Toggle Switch

    Maintenance Potentiometer Liquid Crystal Display (LCD) 1. Lower pressure control assembly as described 1. Ensure the power switch is OFF and the machine is above. unplugged. 2. Disconnect potentiometer lead from pressure con- 2. Detach the pressure control assembly from the trol assembly.

  • Page 19: Troubleshooting

    Troubleshooting Troubleshooting General Problem Cause Solution Unit doesn’t prime Airleak due to loose suction nut Tighten suction nut. Airleak due to worn o-rings Replace o-ring on suction seat and o-ring below suction seat. Stuck or fouled balls Service inlet and outlet valves. Prime/Pressure Relief valve not Clean or replace Prime/Pressure Relief Valve opening...
  • Page 20 Troubleshooting Problem Cause Solution Motor Remove the motor brush covers and turn the machine ON. Set the potentiometer (POT) at maximum pressure and check for DC voltage across both brush terminals. It should read greater than 80 volts DC. If you have DC voltage, turn the machine off and unplug it from the wall.

  • Page 21: Pressure Control Repair

    Troubleshooting Pressure Control Repair Motor Control Board Diagnostics 1. For sprayers with digital display, seeDigital Display Messages, page 22 2. Remove screws and cover. Relieve pressure and unplug sprayer before servicing control board. See Pressure Relief Procedure, 3. Turn ON/OFF switch ON. page 13.

  • Page 22: Digital Display Messages

    Troubleshooting Digital Display Messages No display does not mean that spayer is not pressurized. Relieve pressure before repair. See Pressure Relief Procedure, page 13 DISPLAY SPRAYER OPERATION INDICATION ACTION No Display Sprayer stops. Power is Loss of power. Check power source. Relieve not applied.

  • Page 23: Airless Spray Gun

    Troubleshooting Airless Spray Gun Problem Cause Solution Coarse spray Low pressure Increase the pressure Excessive fogging (overspray) High pressure Reduce the pressure to satisfactory pattern distribution. Material too thin Use less thinner Pattern too wide Spray angle too large Use smaller spray angle tip Pattern too narrow Spray angle too small Use larger spray angle tip (if coverage is OK,...
  • Page 24 Troubleshooting Problem Cause Solution Tip clogs continually Debris in paint Thoroughly strain the paint before use Gun filter missing Do not operate without inlet strainer Coarse filter mesh Do not operate without inlet strainer Test the Pattern Spotty Pattern, Good, Full Increase Pressure ti15991a 3A1183D...

  • Page 25: Optional Filter Kit

    Parts Parts Optional Manifold Kit (301440) Ref. Part Description Qty. 866123 FILTER, ASSY 867188 FITTING, ELBOW STREET 90 3/8 867309 FITTING, NIPPLE, 3/8 NPT to 1/4 866445 SPACER, .377 ID x .40 LG AL 305140 BRACKET - FILTER 867534 SCREW 5/16-18 x 1.00 PH HD (not shown) 331103 WASHER .562 .250 .060 .ST 121112 SCREW, CAP, SOCKET HEAD...
  • Page 26 Parts Frame Parts Diagram ti 17876a ti17476a Ref Part Description Qty. Ref Part Description Qty. 256219 POTENTIOMETR,ASSEMBLY 342425 LABEL - HIGH VOLTAGE 866049 CABLE,ASSY 9” LG LABEL,DESIGNATION 110637 SCREW,MACH,PANHEAD 867791 FRAME,CART 867252 GROMMET 301134 PLUG,NEOPRENE HSE3850 HOSE, 3/8” x 50 143029 COLLAR,SCREW,SET (SPECIAL ID) 255439...

  • Page 27: Motor And Drive

    Parts Motor and Drive ti17477a 3A1183D...
  • Page 28 Parts Motor and Drive Parts List Ref. Part Description Ref. Part Description 63 301193 BRACKET,TENSIONER 342473 LABEL GENERAL WARNING 64 100057 SCREW,CAP,HEX HD 342506 LABEL NEVER/ALWAYS LP&SL 65 100214 WASHER,LOCK 10 16F596 LABEL,AIRLESSCO, TS1500, 66 867704 WASHER,PLAIN, 5/16 NOMINAL FRONT 67 111303 NUT,HEX 12 16F597...
  • Page 29 Parts TS1500 Pump Parts Diagram Ref. Part Description Qty. 196753 HOUSING, VALVE, INTAKE 1 CYLINDER, PUMP 193032 NUT. PACKING 248210 SLEEVE, CYLINDER 24E353 ROD, PISTON 240150 VALVE, PISTON 15C998 WASHER, BACKUP 183185 GLAND, PACKING, FEMALE 1 193125 PACKING, VEE 15E329 PACKING, VEE 183178 PACKING, GLAND, MALE BALL, BEARING 107098 PACKING, O-RING...
  • Page 30 Parts Prime/Pressure Relief Valve (865719) Ref. Part Description Qty. 865013 ADAPTER,VALVE 15G563 HANDLE, VALVE 867759 CONNECTOR, MALE, 3/8 TUBE x 1/8 PIPE 116424 NUT, CAP ti16004a Suction Assembly - 55 Gallon (119087) ti16039a Ref. Part Description Qty. Ref. Part Description Qty.

  • Page 31: Control Parts Diagram

    Parts Control Parts Diagram ti17478a Ref. Part Description Qty. Ref. Part Description Qty. 114708 SPRING,COMPRESSION 342425 LABEL - HIGH VOLTAGE 193709 SEAT,VALVE 24B599 TRANSDUCER,PRESSURE 193710 SEAL,SEAT,VALVE CONTROL 867965 CONTROL,BOARD,120V 866049 CABLE,ASSY 9” LG 867796 GASKET,COVER SL 110637 SCREW,MACH,PANHEAD HEAT SINK,MACHINED SL 557391 PLUG,DRYSEAL 1/4 NPTF SPACER,CONTROL BOARD...

  • Page 32: Electrical System

    Parts Electrical System Black ON/OFF Black Switch Power Plug Black White Green Red (+) Black (-) from Motor 2 x White ti12471a Ref. Part Description Qty. Ref. Part Description Qty. 331168 ELECTRICAL CORD110V 24B599 SENSOR 301083 TOGGLE SWITCH 256219 POTENTIOMETER PRESSURE CONTROL ASSY 110V 3A1183D...

  • Page 33: Technical Data

    Technical Data Technical Data Airless Paint Sprayer Metric Power requirements 100 AC, 50 hz, 11A, 1 phase Generator required 3000 w minimum Maximum working pressure 3000 psi 20.7 MPa, 207 bar Maximum delivery 1.1 gpm Maximum tip size 0.033 Fluid outlet npsm 3/8 in.

  • Page 34: Airlessco Standard Warranty

    Airlessco Standard Warranty Airlessco warrants all equipment referenced in this document which is manufactured by Airlessco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Airlessco, Airlessco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Airlessco to be defective.

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