Download
Share
Print this page
Lexmark MS911 Service Manual
  1. Manuals
  2. Brands
  3. Lexmark Manuals
  4. Printer
  5. MS911
  6. Service manual
Lexmark MS911 Service Manual

Lexmark MS911 Service Manual

Hide thumbs Also See for MS911:

Advertisement

Quick Links

Download this manual See also: Service Manual, Quick Reference Manual
MS911, MX91x, and XM91x5
4021-230, 7421-03x, -23x, -43x
Finisher Service Manual
•
Start diagnostics
•
Maintenance
•
Safety and notices
•
Trademarks
•
Index
August 27, 2015
P/N 12G3392
www.lexmark.com

Advertisement

loading

Related Manuals for Lexmark MS911

Summary of Contents for Lexmark MS911

  • Page 1 MS911, MX91x, and XM91x5 4021-230, 7421-03x, -23x, -43x Finisher Service Manual • Start diagnostics • Maintenance • Safety and notices • Trademarks • Index August 27, 2015 www.lexmark.com P/N 12G3392...

  • Page 2: Parts Catalog

    4021, 7421 Parts catalog Legend The following column headings are used in the parts catalog: • Asm‑index—Identifies the item in the illustration • P/N—Identifies the part number of a FRU • Units/mach—Refers to the number of units in a printer •...
  • Page 3 4021, 7421 Assembly 1: Staple finisher—Frame Parts catalog...
  • Page 4 4021, 7421 Assembly 1: Staple finisher—Frame Asm-index Units/opt Units/FRU Description Removal procedure 40X9810 Staple finisher side guide wheel 40X9334 Staple finisher bottom guide wheel Parts catalog...
  • Page 5 4021, 7421 Assembly 2: Staple finisher—Covers Parts catalog...
  • Page 6 4021, 7421 Assembly 2: Staple finisher—Covers Asm-index Units/opt Units/FRU Description Removal procedure 40X9337 Staple finisher top cover “Staple finisher top cover removal” on page 235 40X9395 Staple finisher upper guide cover 40X9336 Staple finisher right cover “Staple finisher right cover removal” on page 234 40X9335 Staple finisher front cover...
  • Page 7 4021, 7421 Assembly 3: Staple finisher—Transport section 1 Parts catalog...
  • Page 8 4021, 7421 Assembly 3: Staple finisher—Transport section 1 Asm-index Units/opt Units/FRU Description Removal procedure 40X9347 Sensor (staple finisher “Sensor (staple finisher paper feed) paper feed) removal” on page 262 40X9350 Staple finisher upper guide “Staple finisher upper guide removal” on page 291 40X9898 Staple finisher paper feed “Staple finisher upper guide...
  • Page 9 4021, 7421 Assembly 4: Staple finisher—Transport section 2 Parts catalog...
  • Page 10 4021, 7421 Assembly 4: Staple finisher—Transport section 2 Asm-index Units/opt Units/FRU Description Removal procedure 40X9366 Motor (staple finisher “Motor (staple finisher transport) transport) removal” on page 251 40X9369 Staple finisher transport motor belt 40X9365 Staple finisher transport roller “Staple finisher transport roller removal”...
  • Page 11 4021, 7421 Assembly 5: Staple finisher—Compiler feed roller assembly Parts catalog...
  • Page 12 4021, 7421 Assembly 5: Staple finisher—Compiler feed roller assembly Asm-index Units/opt Units/FRU Description Removal procedure 40X9364 Staple finisher compiler “Staple finisher compiler feed roller feed roller belt shaft assembly removal” on page 40X9359 Staple finisher compiler “Staple finisher compiler feed rollers feed roller and gears removal”...
  • Page 13 4021, 7421 Assembly 6: Staple finisher—Compiler section 1 Parts catalog...
  • Page 14 4021, 7421 Assembly 6: Staple finisher—Compiler section 1 Asm-index Units/opt Units/FRU Description Removal procedure 40X9343 Sensor (staple finisher “Staple finisher tamper sensors tamper paper present) removal” on page 243 40X9343 Sensor (staple finisher “Staple finisher tamper sensors front tamper home) removal”...
  • Page 15 4021, 7421 Assembly 7: Staple finisher—Compiler section 2 Parts catalog...
  • Page 16 4021, 7421 Assembly 7: Staple finisher—Compiler section 2 Asm-index Units/opt Units/FRU Description Removal procedure 40X9398 Staple finisher front “Staple finisher tamper racks removal” tamper on page 319 40X9176 Staple finisher front “Staple finisher tamper racks removal” tamper holder on page 319 40X9827 Staple finisher front “Staple finisher tamper racks removal”...
  • Page 17 4021, 7421 Assembly 8: Staple finisher—Aligner section Parts catalog...
  • Page 18 4021, 7421 Assembly 8: Staple finisher—Aligner section Asm-index Units/opt Units/FRU Description Removal procedure 40X9385 Staple finisher stack lever “Staple finisher stack lever actuator actuator removal” on page 273 40X9384 Staple finisher stack lever “Staple finisher stack lever removal” on page 304 40X9360 Staple finisher aligner “Staple finisher aligner belt and gears...
  • Page 19 4021, 7421 Assembly 9: Staple finisher—Staple section Parts catalog...
  • Page 20 4021, 7421 Assembly 9: Staple finisher—Staple section Asm-index Units/opt Units/FRU Description Removal procedure 40X9407 Motor (staple finisher “Motor (staple finisher staple unit staple unit carriage) carriage) removal” on page 267 40X9829 Staple finisher staple unit cable 40X9413 Staple cartridge holder 40X9411 Staple finisher staple unit “Staple finisher staple unit removal”...
  • Page 21 4021, 7421 Assembly 10: Staple finisher—Exit section 1 Parts catalog...
  • Page 22 4021, 7421 Assembly 10: Staple finisher—Exit section 1 Asm-index Units/opt Units/FRU Description Removal procedure 40X9548 Staple finisher upper exit “Staple finisher upper exit roller belts roller holder and gear removal” on page 313 40X9356 Staple finisher eject cam “Staple finisher eject cam removal” on page 311 40X9357 Staple finisher upper exit...
  • Page 23 4021, 7421 Assembly 11: Staple finisher—Exit section 2 Parts catalog...
  • Page 24 4021, 7421 Assembly 11: Staple finisher—Exit section 2 Asm-index Units/opt Units/FRU Description Removal procedure 40X9374 Staple finisher exit section cable 40X9343 Sensor (staple finisher “Sensor (staple finisher upper exit upper exit roller) roller) removal” on page 260 40X9366 Motor (staple finisher exit) “Motor (staple finisher exit) removal”...
  • Page 25 4021, 7421 Assembly 12: Staple finisher—Exit section 3 Parts catalog...
  • Page 26 4021, 7421 Assembly 12: Staple finisher—Exit section 3 Asm-index Units/opt Units/FRU Description Removal procedure 40X9394 Staple finisher lower exit “Staple finisher lower exit roller roller paddle paddles removal” on page 237 40X9393 Staple finisher lower exit “Staple finisher lower exit roller roller removal”...
  • Page 27 4021, 7421 Assembly 13: Staple finisher—Bin section 1 Parts catalog...
  • Page 28 4021, 7421 Assembly 13: Staple finisher—Bin section 1 Asm-index Units/opt Units/FRU Description Removal procedure 40X9346 Staple finisher exit guide “Staple finisher exit guide removal” on page 236 40X9340 Staple finisher bin “Staple finisher bin removal” on page 236 40X9345 Staple finisher elevator wheel 40X9903 Staple finisher elevator top...
  • Page 29 4021, 7421 Assembly 14: Staple finisher—Bin section 2 Parts catalog...
  • Page 30 4021, 7421 Assembly 14: Staple finisher—Bin section 2 Asm-index Units/opt Units/FRU Description Removal procedure 40X9418 Staple finisher elevator idler “Staple finisher elevator drive gears gear 5 removal” on page 275 40X9831 Staple finisher elevator idler “Staple finisher elevator drive gears gear 4 removal”...
  • Page 31 4021, 7421 Assembly 15: Staple finisher—Electronics Parts catalog...
  • Page 32 4021, 7421 Assembly 15: Staple finisher—Electronics Asm-index Units/opt Units/FRU Description Removal procedure 40X9421 Staple finisher controller “Staple finisher controller board board removal” on page 248 40X9422 Staple finisher interface “Staple finisher interface cable cable removal” on page 249 Parts catalog...
  • Page 33 4021, 7421 Assembly 16: Horizontal paper transport—Covers 1 Parts catalog...
  • Page 34 4021, 7421 Assembly 16: Horizontal paper transport—Covers 1 Asm-index Units/opt Units/FRU Description Removal procedure 40X9314 HPT right top cover “HPT right top cover removal” on page 328 40X9462 HPT transport idler roller 40X9333 HPT transport idler holder 1 40X8996 HPT transport idler holder bracket 1 -- 40X9428 HPT transport idler holder 2 40X9206...
  • Page 35 4021, 7421 Assembly 17: Horizontal paper transport—Covers 2 Parts catalog...
  • Page 36 4021, 7421 Assembly 17: Horizontal paper transport—Covers 2 Asm-index Units/opt Units/FRU Description Removal procedure 40X9321 HPT rear cover “HPT rear cover removal” on page 329 40X9322 HPT door locks “HPT door locks removal” on page 325 40X9313 Sensor (HPT door) “Sensor (HPT door) removal”...
  • Page 37 4021, 7421 Assembly 18: Horizontal paper transport—Drive section Parts catalog...
  • Page 38 4021, 7421 Assembly 18: Horizontal paper transport—Drive section Asm-index Units/opt Units/FRU Description Removal procedure 40X9920 HPT transport motor “Motor (HPT transport) removal” on cable page 331 40X9323 Motor (HPT transport) “Motor (HPT transport) removal” on page 331 40X9841 HPT transport roller belt “HPT belts and gears removal”...
  • Page 39 4021, 7421 Assembly 19: SHPF—Covers Parts catalog...
  • Page 40 4021, 7421 Assembly 19: SHPF—Covers Asm-index Units/opt Units/FRU Description Removal procedure 40X9510 SHPF top door “SHPF top door removal” on page 343 40X9513 SHPF top inner cover “SHPF top inner cover removal” on page 340 40X8876 SHPF front door sensor actuator 40X9512 SHPF front door...
  • Page 41 4021, 7421 Assembly 20: SHPF—Frame Parts catalog...
  • Page 42 4021, 7421 Assembly 20: SHPF—Frame Asm-index Units/opt Units/FRU Description Removal procedure 40X9540 Sensor (SHPF top bin full, “Sensor (SHPF top bin full) removal” transmit) on page 368 40X9518 SHPF top bin holder “SHPF top bin removal” on page 438 40X9538 Sensor (SHPF top bin full, “Sensor (SHPF top bin full, receive) receive)
  • Page 43 4021, 7421 Assembly 21: SHPF—Transport section 1 Parts catalog...
  • Page 44 4021, 7421 Assembly 21: SHPF—Transport section 1 Asm-index Units/opt Units/FRU Description Removal procedure 40X9319 HPBF booklet gate jam “Booklet gate jam access door access door removal” on page 344 40X9559 SHPF compiler feed roller “SHPF compiler feed roller release release cam encoder encoder removal”...
  • Page 45 4021, 7421 Assembly 22: SHPF—Transport section 2 Parts catalog...
  • Page 46 4021, 7421 Assembly 22: SHPF—Transport section 2 Asm-index Units/opt Units/FRU Description Removal procedure 40X9565 SHPF top bin transport roller belt 40X9573 SHPF top bin transport roller gear 40X9574 SHPF diverter feed roller “SHPF entrance and diverter feed gear roller gears removal” on page 398 40X9566 SHPF diverter feed roller belt -- 40X9570...
  • Page 47 4021, 7421 Asm-index Units/opt Units/FRU Description Removal procedure 40X9572 SHPF top bin exit roller gear -- 40X9574 SHPF booklet maker pre- feed roller gear 40X9567 SHPF top bin exit belt 40X9533 Motor (SHPF transport) “Motor (SHPF transport) removal” on page 361 40X9533 Motor (SHPF feed) “Motor (SHPF feed) removal”...
  • Page 48 4021, 7421 Assembly 23: SHPF—Transport section 3 Parts catalog...
  • Page 49 4021, 7421 Assembly 23: SHPF—Transport section 3 Asm-index Units/opt Units/FRU Description Removal procedure 40X9582 SHPF diverter feed roller “SHPF diverter feed roller removal” on page 431 40X9577 SHPF booklet maker feed guide 40X8968 Sensor (SHPF booklet “SHPF booklet maker upper pre‑feed gate) guide removal”...
  • Page 50 4021, 7421 Assembly 24: SHPF—Transport section 4 Parts catalog...
  • Page 51 4021, 7421 Assembly 24: SHPF—Transport section 4 Asm-index Units/opt Units/FRU Description Removal procedure 40X9353 SHPF diverter feed “SHPF top jam access door and SHPF idler roller diverter removal” on page 399 40X8968 Sensor (SHPF “Sensor (SHPF entrance) removal” on entrance) page 451 40X9593 SHPF entrance idler...
  • Page 52 4021, 7421 Assembly 25: SHPF—Elevator bin section 1 Parts catalog...
  • Page 53 4021, 7421 Assembly 25: SHPF—Elevator bin section 1 Asm-index Units/opt Units/FRU Description Removal procedure 40X8954 SHPF elevator bin stack “SHPF elevator bin stack height height sensor actuator arm sensor actuator arms and gears removal” on page 355 40X9521 Booklet maker rail 40X8881 Booklet maker mount 40X8869...
  • Page 54 4021, 7421 Asm-index Units/opt Units/FRU Description Removal procedure 40X9488 SHPF lower left cover “Lower left cover removals” on page 348 40X9877 SHPF elevator bin full “Sensor (SHPF elevator bin full) sensor cable removal” on page 347 Parts catalog...
  • Page 55 4021, 7421 Assembly 26: SHPF—Elevator bin section 2 Parts catalog...
  • Page 56 4021, 7421 Assembly 26: SHPF—Elevator bin section 2 Asm-index Units/opt Units/FRU Description Removal procedure 40X9440 Ball bearing 40X9603 SHPF elevator belt “SHPF elevator belts removals” on page 382 40X9607 SHPF elevator gear 40X9311 SHPF elevator gear bracket 40X9427 SHPF elevator belt spring “SHPF elevator belts removals”...
  • Page 57 4021, 7421 Assembly 27: SHPF—Staple unit assembly Parts catalog...
  • Page 58 4021, 7421 Assembly 27: SHPF—Staple unit assembly Asm-index Units/opt Units/FRU Description Removal procedure 40X9520 SHPF staple unit carriage “SHPF staple unit drive belt and drive gear gear removal” on page 374 40X9611 SHPF staple unit carriage belt 40X9610 SHPF staple unit “SHPF staple unit removal”...
  • Page 59 4021, 7421 Assembly 28: SHPF—Compiler section 1 Parts catalog...
  • Page 60 4021, 7421 Assembly 28: SHPF—Compiler section 1 Asm-index Units/opt Units/FRU Description Removal procedure 40X9626 SHPF ejector “SHPF compiler assembly removal” on page 408 40X9496 SHPF compiler stack clamp 40X9622 SHPF middle aligner “SHPF middle aligner removal” on page 420 40X9625 SHPF compiler eject gear “SHPF compiler eject gear removal”...
  • Page 61 4021, 7421 Assembly 29: SHPF—Compiler section 2 Parts catalog...
  • Page 62 4021, 7421 Assembly 29: SHPF—Compiler section 2 Asm-index Units/opt Units/FRU Description Removal procedure 40X9637 SHPF compiler feed “SHPF compiler feed roller removal” on roller page 458 40X9634 SHPF paddle drive gear “SHPF paddle drive gears removal” on page 389 40X9629 SHPF paddle drive belt “SHPF paddle motor FRUs removal”...
  • Page 63 4021, 7421 Assembly 30: SHPF—Compiler section 3 Parts catalog...
  • Page 64 4021, 7421 Assembly 30: SHPF—Compiler section 3 Asm-index Units/opt Units/FRU Description Removal procedure 40X9195 SHPF front tamper holder -- 40X8869 Sensor (SHPF front “Sensor (SHPF front tamper home) tamper home) removal ” on page 359 40X9641 SHPF tamper belt “SHPF tamper belts and gears removal”...
  • Page 65 4021, 7421 Assembly 31: SHPF—Punch unit 1 Parts catalog...
  • Page 66 4021, 7421 Assembly 31: SHPF—Punch unit 1 Asm-index Units/opt Units/FRU Description Removal procedure 40X9550 Hole punch box Parts catalog...
  • Page 67 4021, 7421 Assembly 32: SHPF—Punch unit 2 Parts catalog...
  • Page 68 4021, 7421 Assembly 32: SHPF—Punch unit 2 Asm-index Units/opt Units/FRU Description Removal procedure 41X0968 Punch unit—2/4 holes 41X0967 Punch unit—2/3 holes 40X9986 Punch unit—Sweden “Punch unit removal” on page 369 40X9549 Punch unit cable 40X9547 Sensor (hole punch box full, “Sensor (hole punch box full) transmit) removal”...
  • Page 69 4021, 7421 Assembly 33: Booklet maker—Covers Parts catalog...
  • Page 70 4021, 7421 Assembly 33: Booklet maker—Covers Asm-index Units/opt Units/FRU Description Removal procedure 40X9423 Booklet maker front “Booklet maker front cover removal” on cover page 461 40X9424 Booklet maker support “Booklet maker support removal” on page 462 Parts catalog...
  • Page 71 4021, 7421 Assembly 34: Booklet maker—Electronics Parts catalog...
  • Page 72 4021, 7421 Assembly 34: Booklet maker—Electronics Asm-index Units/opt Units/FRU Description Removal procedure 40X9429 Booklet maker controller “Booklet maker controller board board removal” on page 466 Parts catalog...
  • Page 73 4021, 7421 Assembly 35: Booklet maker—Fold section 1 Parts catalog...
  • Page 74 4021, 7421 Assembly 35: Booklet maker—Fold section 1 Asm-index Units/opt Units/FRU Description Removal procedure 40X9433 Bifold knife primary drive “Bifold knife primary drive gears gear removal” on page 521 40X9856 Bifold knife idler gear “Bifold knife primary drive gears removal” on page 521 40X9432 Motor (bifold knife) “Motor (bifold knife) removal”...
  • Page 75 4021, 7421 Assembly 36: Booklet maker—Fold section 2 Parts catalog...
  • Page 76 4021, 7421 Assembly 36: Booklet maker—Fold section 2 Asm-index Units/opt Units/FRU Description Removal procedure 40X9442 Trifold knife actuator “Bifold upper roller removal” on page 510 40X9449 Bifold rollers “Bifold upper roller removal” on page 510 “Bifold lower roller removal” on page 513 40X9414 Bifold guide...
  • Page 77 4021, 7421 Assembly 37: Booklet maker—Fold section 3 Parts catalog...
  • Page 78 4021, 7421 Assembly 37: Booklet maker—Fold section 3 Asm-index Units/opt Units/FRU Description Removal procedure 40X9562 Trifold knife slider 40X9459 Trifold knife springs “Trifold knife springs removal” on page 510 40X9458 Trifold gate actuator “Trifold gate actuator removal” on page 494 40X9454 Trifold jam knob “Trifold jam knob removal”...
  • Page 79 4021, 7421 Assembly 38: Booklet maker—Transport section Parts catalog...
  • Page 80 4021, 7421 Assembly 38: Booklet maker—Transport section Asm-index Units/opt Units/FRU Description Removal procedure 40X9353 Booklet maker transport “Booklet maker transport idler rollers idler roller removal” on page 471 40X8869 Sensor (booklet maker “Sensor (booklet maker transport) transport) removal” on page 472 40X9463 Booklet maker transport “Sensor (booklet maker transport)
  • Page 81 4021, 7421 Assembly 39: Booklet maker—Staple section Parts catalog...
  • Page 82 4021, 7421 Assembly 39: Booklet maker—Staple section Asm-index Units/opt Units/FRU Description Removal procedure 40X9307 Plastic film 40X9526 Plastic film 40X9460 Static brush 40X9466 Plastic film 40X9450 Plastic film 40X8976 Plastic film 40X9303 Plastic film 40X9476 Booklet maker staple cartridge -- 40X9478 Booklet maker staple unit “Booklet maker staple unit...
  • Page 83 4021, 7421 Assembly 40: Booklet maker—Compiler section Parts catalog...
  • Page 84 4021, 7421 Assembly 40: Booklet maker—Compiler section Asm-index Units/opt Units/FRU Description Removal procedure 40X8869 Sensor (booklet maker “Sensor (booklet maker tamper home) tamper home) removal” on page 536 40X9446 Motor (booklet maker “Motor (booklet maker tamper) tamper) removal” on page 496 40X9581 Bifold guide idler gear 2 “Bifold guide idler gears removal”...
  • Page 85 4021, 7421 Assembly 41: Booklet maker—Aligner assembly Parts catalog...
  • Page 86 4021, 7421 Assembly 41: Booklet maker—Aligner assembly Asm-index Units/opt Units/FRU Description Removal procedure 40X9493 Booklet maker aligner “Booklet maker aligner gears removal” tensioner pulley on page 505 40X9494 Booklet maker aligner “Booklet maker aligner belt removal” belt on page 504 40X9495 Booklet maker aligner tensioner spring...
  • Page 87 4021, 7421 Assembly 42: Booklet maker—Exit section Parts catalog...
  • Page 88 4021, 7421 Assembly 42: Booklet maker—Exit section Asm-index Units/opt Units/FRU Description Removal procedure 40X9501 HPBF bin bail “HPBF bin bail removal” on page 337 40X9502 HPBF exit roller cover “HPBF exit roller cover removal” on page 351 40X9503 HPBF exit roller cover “HPBF exit roller cover removal”...
  • Page 89 4021, 7421 Assembly 43: SHPF and booklet maker—Wiring Asm-index Units/opt Units/FRU Description Removal procedure ‑‑ 40X9208 SHPF interface cable ‑‑ 40X8874 SHPF J4, J5, and J10 cable harness ‑‑ 40X9006 SHPF J9 cable harness ‑‑ 40X9412 SHPF ejector cable harness ‑‑...

This manual is also suitable for:

Mx91xXm91x5