York 14 SEER-YHE SERIES Installation Manual

York 14 SEER-YHE SERIES Installation Manual

R-410a outdoor split-system 14 seer - yhe, th4, the, rhp14l series 1.5 to 5 tons – 1 & 3 phase

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INSTALLATION MANUAL

R-410A OUTDOOR SPLIT-SYSTEM
HEAT PUMP
MODELS: 14 SEER -
YHE, TH4, THE, RHP14L SERIES
1.5 TO 5 TONS - 1 & 3 PHASE
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
INDOOR EXPANSION DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation of Vapor Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
TXV Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TXV Bulb and Equalizer Line Installations . . . . . . . . . . . . . . . . . . . . . .6
Proper Bulb Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Outdoor Unit Swing Away Control Box . . . . . . . . . . . . . . . . . . . . . . . .8
Maximum / Minimum Operating Limit Conditions . . . . . . . . . . . . . . . . .2
R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
TEST Input Functionality with Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for a nominal sized matching indoor coil plus 15 feet of
field-supplied lines.
Matching indoor coils can be used with a thermostatic expansion valve
(TXV). Refer to the Tabular Data Sheet or to the Technical Guide for
the proper selection.
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Johnson Controls Unitary Products
LIST OF SECTIONS
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SYSTEM START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
LIST OF FIGURES
Outdoor Unit Control Box (Single Phase) . . . . . . . . . . . . . . . . . . . . . . 8
Outdoor Unit Control Box (Three Phase) . . . . . . . . . . . . . . . . . . . . . . 8
Heat Pump Flow Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Demand Defrost Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Defrost Operation Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wiring Diagram - Single Phase (Demand Defrost) . . . . . . . . . . . . . . 14
LIST OF TABLES
TEST Input Functionality without Y . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Status Code Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer or service agency.
This product must be installed in strict compliance with the
enclosed installation instructions and any applicable local, state,
and national codes including, but not limited to building, electrical,
and mechanical codes.
R-410A systems operate at higher pressures than R-22 systems.
Do not use R-22 service equipment or components on R-410A
equipment. Service equipment
® ®
WARNING
!
CAUTION
!
CAUTION
!
Must Be Rated
5121495-UIM-D-0516
for R-410A.

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Summary of Contents for York 14 SEER-YHE SERIES

  • Page 1: Table Of Contents

    INSTALLATION MANUAL R-410A OUTDOOR SPLIT-SYSTEM ® ® HEAT PUMP MODELS: 14 SEER - YHE, TH4, THE, RHP14L SERIES 1.5 TO 5 TONS – 1 & 3 PHASE LIST OF SECTIONS GENERAL ..........1 ELECTRICAL CONNECTIONS .
  • Page 2: Unit Installation

    5121495-UIM-D-0516 SECTION III: UNIT INSTALLATION INSPECTION As soon as a unit is received, it should be inspected for possible dam- LOCATION age during transit. If damage is evident, the extent of the damage should be noted on the carrier’s delivery receipt. A separate request for Before starting the installation, select and check the suitability of the inspection by the carrier’s agent should be made in writing.
  • Page 3: Typical Installation

    5121495-UIM-D-0516 FIGURE 1: Typical Installation GROUND INSTALLATION On occasion, site conditions may require direct wall mounted brackets to be used to locate and support the outdoor unit. In these applications, The unit may be installed at ground level on a solid base that will not care must be taken to address unit base pan support, structural integ- shift or settle, causing strain on the refrigerant lines and possible leaks.
  • Page 4: Installation Of Vapor Line

    5121495-UIM-D-0516 PIPING CONNECTIONS Pack fiberglass insulation and a sealing material such as perma- gum around refrigerant lines where they penetrate a wall to reduce The outdoor condensing unit must be connected to the indoor evapora- vibration and to retain some flexibility. tor coil using field supplied refrigerant grade (ACR) copper tubing that is For systems with total line length exceeding 75 feet (22.86 m), see internally clean and dry.
  • Page 5: Indoor Expansion Device

    5121495-UIM-D-0516 12. Release the refrigerant charge into the system. Open both the liq- uid and vapor valves by removing the service valve cap and with an allen wrench back out counter-clockwise until valve stem just touches the chamfered retaining wall. If the service valve is a ball valve, use a Crescent wrench to turn valve stem one-quarter turn counterclockwise to open.
  • Page 6: Evacuation

    5121495-UIM-D-0516 If bulb installation is made on a vertical run, ensure that the bulb is a minimum of 8 inches (20.3 cm) away from elbow coming out of the coil. Position the bulb with the tail of the LIQUID LINE / TXV COUPLING bulb at the top, so that the bulb acts as a reservoir.
  • Page 7: R-410A Saturation Properties

    5121495-UIM-D-0516 CHARGING THE UNIT All units include a cooling charging chart for cooling and may include a heating charging chart. If a charging chart is not on the unit, then it can CAUTION be obtained at www.upgnet.com under the Service Application Data section.
  • Page 8: Outdoor Unit Swing Away Control Box

    5121495-UIM-D-0516 Route wires from disconnect through power wiring exit provided and into the unit control box as shown in Figures 9 & 10. CONTROL BOX Install the proper size time-delay fuses or circuit breaker, and (Swing away) make the power supply connections. HIGH VOLTAGE ELECTRICAL WHIP A0336-001...
  • Page 9: System Start-Up

    5121495-UIM-D-0516 FIELD CONNECTIONS CONTROL WIRING DEHUMIDIFICATION CONTROL (Typical) Route low voltage wiring into bottom of control box as shown in The indoor unit Installation Manual instructions for the air handler or fur- Figure 9 or 10. Make low voltage wiring connections inside the low nace describe the interface with the outdoor heat pump.
  • Page 10: Test Input Functionality With Y

    5121495-UIM-D-0516 SECTION IX: SYSTEM OPERATION In particular, the control prevents contactor chatter during low voltage conditions. If the voltage drops below approximately 19 VAC, the con- ANTI SHORT-CYCLE DELAY trol will continue to energize any relays that are already energized but The control includes a five-minute anti short-cycle delay (ASCD) timer will not energize any additional relays until the voltage level increases.
  • Page 11: Demand Defrost Control Module

    5121495-UIM-D-0516 FIGURE 13: Demand Defrost Control Module FAULT CODE DISPLAY TABLE 6: Status The control shall provide status codes using the LED. Status codes Description STATUS LED indicate the state of operation of the unit but do not represent a fault. The table below describes the LED displays during status codes.
  • Page 12: Defrost Operation Curves

    5121495-UIM-D-0516 Operation The control shall initiate a defrost cycle when the Defrost Inhibit Time Limit has elapsed if the previous defrost cycle was terminated based on The defrost mode is equivalent to the cooling mode except that the out- the Maximum Defrost Cycle Time. This shall occur regardless of the liq- door fan motor is de-energized.
  • Page 13: Instructing The Owner

    5121495-UIM-D-0516 SECTION X: INSTRUCTING THE OWNER COOLING OPERATION During cooling operation, the control will receive thermostat signals at Assist owner with processing warranty cards and/or online registration. the Y and O input terminals. The control will energize the M compressor Review Owners Guide and provide a copy to the owner and guidance output terminal.
  • Page 14: Wiring Diagram

    5121495-UIM-D-0516 SECTION XI: WIRING DIAGRAM LEGEND COLOR CODE DANGER - SHOCK HAZARD TURN OFF ELECTRICAL POWER BEFORE SERVICING AS - AMBIENT SENSOR BLK - BLACK TO PREVENT POSSIBLE DAMAGE TO THE EQUIPMENT CAP - CAPACITOR BLU - BLUE AND POSSIBLE PERSONAL INJURY. CC - CONTACTOR COIL BRN - BROWN CCH - CRANKCASE HEATER...
  • Page 15 5121495-UIM-D-0516 NOTES Johnson Controls Unitary Products...
  • Page 16: Start Up Sheet

    5121495-UIM-D-0516 SECTION XII: START UP SHEET Heat Pump and Supplementary Heat Start-Up Sheet Print Form Reset Form Proper start-up is critical to customer comfort and equipment longevity Start-Up Date Technician Performing Start-Up Installing Contractor Name Owner Information Name Address City State or Province Zip or Postal Code Equipment Data...
  • Page 17 5121495-UIM-D-0516 Air Side: System Total External Static Pressure Supply static before indoor coil (in w.c.") Supply static after indoor coil (in w.c.") Return Static (in w.c.") before filter Return Static (in w.c.") after filter (furnace side) Total External Static Pressure Maximum Rated ESP (in w.c.") COOL ADJUST...
  • Page 18 Explain the importance of regular filter replacement and equipment maintenance Comments Section Subject to change without notice. Published in U.S.A. 5121495-UIM-D-0516 Copyright © 2016 by Johnson Controls, Inc. All rights reserved. Supersedes: 5121495-UIM-C-0316 York International Corp. 5005 York Drive Norman, OK 73069...

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