1. Manuals
  2. Brands
  3. Toro Manuals
  4. Lawn Mower
  5. 4530
  6. Operator's manual

Toro 04530 Operator's Manual

Traction unit
Hide thumbs Also See for 04530:
Table of Contents

Advertisement

Quick Links

Download this manual
Register at www.Toro.com.
Original Instructions (EN)
Greensmaster
Traction Unit
Model No. 04530—Serial No. 315000001 and Up
Form No. 3393-383 Rev B
®
3320 TriFlex
™
g014597
*3393-383* B

Advertisement

Table of Contents
loading

Related Manuals for Toro 04530

Summary of Contents for Toro 04530

  • Page 1 Form No. 3393-383 Rev B Greensmaster ® 3320 TriFlex ™ Traction Unit Model No. 04530—Serial No. 315000001 and Up g014597 *3393-383* B Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Important calls attention to special mechanical information product properly and safely. and Note emphasizes general information worthy of special You may contact Toro directly at www.Toro.com for product attention. and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Adjusting the Mowing Speed........42 Safety ................4 Brake Maintenance ............42 Safe Operating Practices........... 4 Adjusting the Brakes ..........42 Toro Mower Safety ..........6 Hydraulic System Maintenance ........43 Sound Power Level ..........7 Changing the Hydraulic Oil and Filter......43 Sound Pressure Level..........7 Checking the Hydraulic Lines and Hoses....43...

  • Page 4: Safety

    Safety ◊ The owner/user can prevent and is responsible for accidents or injuries occurring to people, or damage to property. This machine has been designed in accordance with EN ISO 5395:2013 and ANSI B71.4-2012 specifications Preparation in effect at the time of production when 54 kg (119 lb) of weight is added to the rear wheel.

  • Page 5: Maintenance And Storage

    • interlocks are attached, adjusted properly, and functioning Be certain that the seat belt can be released quickly in properly. the event of an emergency. • Do not change the engine governor settings or overspeed • Check the area to be mowed and never fold down a the engine.

  • Page 6: Toro Mower Safety

    A damaged reel or bedknife must be repaired or replaced The following list contains safety information specific to Toro before operation is continued. products or other safety information that you must know that •...

  • Page 7: Sound Power Level

    Authorized Toro Distributor. • To assure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 119-9345 115-8156 1. Reel height 3. 8 Blade cutting unit 5.
  • Page 9 121–6670 1. Engage the reels. 2. Disengage the reels. 121–5171 1. Choke 3. Engine run 2. Engine—start 4. Engine—stop 117–2718 131-2046 1. Double lights 3. Off 2. Single light 119-9346 1. Press pedal to unlock 2. Read the Operator's Manual for more information.
  • Page 10 121–2641 121–2640 1. Warning—read the 4. Tipping hazard—slow 1. Warning—read the 4. Tipping hazard—do not Operator’s Manual, do machine before turning, Operator’s Manual, do drive across slopes greater not operate this machine do not turn at high speeds. not operate this machine than 15 degrees or down unless you are trained.

  • Page 11: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Roll bar Bolt (1/2 x 3-3/4 inches) Install the roll bar. Flange-nut (1/2 inch) Seat Install the seat to the base. Seat wiring harness Steering wheel Locknut (1-1/2 inches) Install the steering wheel.

  • Page 12: Installing The Roll Bar

    Installing the Roll Bar Installing the Seat Parts needed for this procedure: Parts needed for this procedure: Roll bar Seat Bolt (1/2 x 3-3/4 inches) Seat wiring harness Flange-nut (1/2 inch) Procedure Procedure Note: Mount the seat in the front set of mounting holes to gain an additional 7.6 cm (3 inches) in the forward adjustment, 1.

  • Page 13: Installing The Steering Wheel

    4. Locate the open connector on the main wiring harness to the right of the seat and connect it to the wiring harness that came with the seat. 5. Route the seat wiring harness around the seat slides, Activating and Charging the ensuring that it will not be pinched when the seat moves, and connect it to the port on the bottom of Battery...
  • Page 14 4. Allow approximately 20 to 30 minutes for the 7. Place the battery on the battery tray and secure it with electrolyte to soak into the plates. Fill as necessary to the battery clamp and fasteners removed previously bring the electrolyte to within about 6 mm (1/4 inch) (Figure of the bottom of the fill well (Figure...

  • Page 15: Installing The Optional Oil Cooler

    Installing the Optional Oil Installing the Cutting Units Cooler Parts needed for this procedure: No Parts Required Gauge bar Cutting unit (model 04613, 04614, or 04615) Procedure Cutting unit upper weight Hex head bolts If you are operating the machine in hot climates, where the ambient temperature is above 29°...
  • Page 16 2. Apply grease to the inside diameter of the drive coupler. 3. The cutting unit is shipped without a front roller. Obtain a roller (Models 04625, 04626, or 04627) from your local Toro Distributor. Install the roller using the loose parts supplied with the cutting unit and g014602 installation instructions included with the roller.

  • Page 17: Adding Rear Weight

    g01461 1 Figure 14 1. Suspension-arm bar 2. Cutting-unit bar 10. Close the latches down and around the cutting-unit bar Figure 15 and lock them in place (Figure 13). 1. Reel motor 3. Cavity Note: A “click” can be heard and felt when the latches 2.

  • Page 18: Installing Eu Decals

    Product Overview Installing EU Decals Parts needed for this procedure: Warning decal 121–2640 Procedure If this machine will be used in the EU, affix the warning decal 121–2640 over warning decal 121–2641. g014674 Figure 16 1. Engine 5. Steering wheel 2.

  • Page 19: Throttle Control

    Note: The engine cannot be stopped by the use of the throttle control. g014603 Figure 17 1. Traction pedal—forward 3. Steering-arm-locking pedal G017945 2. Taction pedal—reverse Figure 19 1. Ignition switch 4. Raise/Lower Mow Control 5. Throttle control 2. Choke 3.

  • Page 20: Ignition Switch

    Ignition Switch Using the InfoCenter LCD Display Insert the key into the switch (Figure 19) and turn it clockwise The InfoCenter LCD display shows information about your as far as possible to the Start position to start the engine. machine such as the generator status, the speed, and various Release the key as soon as the engine starts;...
  • Page 21 • Hour meter—indicates the total hours the machine has operated. It starts to function whenever the key switch is rotated to On. • PTO speed—indicates the PTO speed. • Glow plug—indicates that the glow plug is active. • Battery voltage—indicates the battery potential in Volts. •...
  • Page 22 Refer to the Service Language Controls the language used Manual or your Authorized on the InfoCenter. Toro Distributor for more information on the Faults LCD Backlight Controls the brightness of the menu and the information LCD display.
  • Page 23 0.350 0.400 Note: If the user defined passcode is forgotten, a temporary passcode can be obtained through your authorized Toro 0.450 distributor. Setting the Reel Speed Diagnosing the Fault-Log Indicator To achieve a consistent, high quality–of–cut and a uniform...
  • Page 24 Seat-Adjusting Lever The seat-adjusting lever is located on the front, right corner of the seat (Figure 24), allowing you to adjust the seat fore and aft. Push the lever to the left (towards the center), to release the lock and slide the seat. Note: If you need additional adjustment on the seat, you can remove the four bolts securing the seat to the base and move the seat to the second set of mounting holes provided.

  • Page 25: Specifications

    Contact your Authorized Service Dealer or 4. If the oil level is low, remove the filler cap from the Distributor or go to www.Toro.com for a list of all approved valve cover and pour oil into the opening in the valve attachments and accessories.

  • Page 26: Filling The Fuel Tank

    Important: Check the oil level every 8 operating DANGER hours or daily. In certain conditions during fueling, static 5. Install the filler cap and dipstick firmly in place. electricity can be released causing a spark which can ignite the gasoline vapors. A fire or explosion Filling the Fuel Tank from gasoline can burn you and others and can damage property.

  • Page 27: Checking The Hydraulic-Fluid Level

    2. Remove the cap from the reservoir (Figure 30). Alternate fluids: If the Toro fluid is not available, other fluids may be used provided they meet all the following material properties and industry specifications. We do not recommend the use of synthetic fluid. Consult with your lubricant...

  • Page 28: Checking The Reel-To-Bedknife Contact

    If oil the break-in period. leaks continue to appear, contact your local Only 8 hours of mowing operation is required for the break-in Toro Distributor for assistance and, if necessary, period. replacement parts.

  • Page 29: Checking The Safety Interlock System

    Important: A trace of oil on the motor or Correct the problem if it is not operating properly. wheel seals is normal. Seals require a small 5. Sit on the seat, move the traction pedal to Neutral, amount of lubrication to perform properly. move the functional control lever to Neutral, and Note: When the machine is new and the bearings engage the parking brake.
  • Page 30 CAUTION The foot rest can pinch fingers if it falls into the closed position. Keep your fingers clear of the area where the foot rest seats while it is open. g01461 1 g014602 Figure 34 Figure 32 1. Suspension-arm bar 2.
  • Page 31 Figure 36 1. Reel motor 2. Motor-retaining bar 4. Move the motor to the storage location on the front of the suspension arm (Figure 37). Figure 35 1. Reel motor 3. Cavity 2. Spline shaft 4. Motor-retaining bar 8. Mount a grass basket onto the basket hooks on the suspension arm.

  • Page 32: Training Period

    7. Roll the cutting unit out from under the suspension kept the same distance away from the front of the arm. machine (Figure 38). 8. Repeat steps through for the other cutting units as required. 9. Connect the cutting unit power disconnect couplers; refer to Cutting Unit Power Disconnect (page 24).

  • Page 33: Driving The Machine Without Mowing

    Loading the Machine conditions in mind and be sure to change the direction of mowing from the previous cutting. Use extreme caution when loading the machine onto a trailer Note: At the end of the periphery cut, momentarily or a truck. One full-width ramp that is wide enough to extend pull back on the raise/lower mow lever to shut the reels beyond the rear tires is recommended instead of individual off without raising them.

  • Page 34: Inspecting And Cleaning After Mowing

    Towing the Machine In case of an emergency the machine can be towed for a short distance (less than 0.4 km (1/4 mile)). However, Toro does not recommend this as standard procedure. Important: Do not tow the machine faster than 3-5 km/h (2-3 mph) because the drive system may be damaged.

  • Page 35: Maintenance

    Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine Operator's Manual for additional maintenance procedures.

  • Page 36: Daily Maintenance Checklist

    Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Notation for Areas of Concern...

  • Page 37: Lubrication

    Lubrication Engine Maintenance Greasing the Machine Servicing the Air Cleaner Service Interval: Every 400 hours Service Interval: Every 50 hours—Service the air cleaner foam pre-cleaner (more frequently when Lubricate the grease fitting with No. 2 general-purpose, operating conditions are dusty or dirty). lithium-base grease.

  • Page 38: Changing The Engine Oil And Filter

    3. Screw the filter on by hand until the gasket contacts the filter adapter, then tighten 1/2 to 3/4 turn further. Do not overtighten. 4. Add oil to the crankcase; refer to Checking the Engine Oil (page 25). 5. Dispose of the used oil properly. Replacing the Spark Plugs Service Interval: Every 800 hours The recommended air gap is 0.76 mm (0.030 inch)

  • Page 39: Fuel System Maintenance

    Fuel System Electrical System Maintenance Maintenance Replacing the Fuel Filter Servicing the Battery Service Interval: Every 800 hours (Replace sooner if the fuel Properly maintain the battery electrolyte and keep the top of flow is restricted.) the battery clean. Store the machine in a cool place to prevent the battery from running down.

  • Page 40: Locating The Fuses

    WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Locating the Fuses The fuses in the machine's electrical system are located under the seat (Figure 47) and under the right arm cover...

  • Page 41: Drive System Maintenance

    Adjusting the Transport Speed Drive System Maintenance Obtaining the Maximum Transport Speed Adjusting the Transmission The traction pedal is adjusted for maximum transport speed for Neutral at the factory, but an adjustment may be required if the pedal reaches full stroke before it contacts the pedal stop, or if a If the machine creeps when the traction control pedal is in decrease in transport speed is desired.

  • Page 42: Adjusting The Mowing Speed

    Adjusting the Mowing Speed Brake Maintenance The mow speed is set to 3.8 mph at the factory. Adjusting the Brakes The forward moving speed can be adjusted from 0 to 8 km/h (0 to 5 mph). If the brake fails to hold the machine while parked, you can 1.

  • Page 43: Hydraulic System Maintenance

    Every 800 hours and fittings are tight before applying pressure to the hydraulic system. If the oil becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated • Keep your body and hands away from pin oil looks milky or black when compared to clean oil.

  • Page 44: Cutting Unit Maintenance

    Cutting Unit Maintenance Raise/Lower Mow control rearward and stop the engine. After completing adjustments, repeat steps through 9. Backlapping the Reels 12. Repeat the procedure for all cutting units you want to backlap. WARNING 13. When finished, return the Backlap Switch to the Forward (F) position, replace the cover, and wash all Contact with the reels or other moving parts can the lapping compound off of the cutting units.

  • Page 45: Storage

    Storage If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to the Cutting Unit Operator's Manual.
  • Page 46 Notes:...
  • Page 47 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 48 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Greensmaster 3320 triflex

Table of Contents