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Toro Z MASTER Z500 series Setup Instructions

Gasoline engine mowers
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Download this manual See also: User Manual, Setup Instructions
Z500 Series Z Master® Gasoline Engine
Mowers
Model No. All Z500 Series Gasoline Engine Mower Models

Loose Parts

Use the chart below to verify that all parts have been shipped.
Step
1
No parts required
2
No parts required
3
Rear wheels
Roll bar, right section
Roll bar, left section
Roll bar, center section
Bolt, (3/8 x 1 inch)
4
Curved washer
Flange nut, (3/8 inch)
Bolt, (1/2 x 3–1/4 inch)
Flange nut, (1/2 inch)
Control lever, right
Control lever, left
5
Bolt (3/8 x 1 inch) (2 assembled)
Curved washer (3/8 inch) (2
assembled)
Seat
6
Flange nuts (installed on the seat)
7
No parts required
Air cleaner
8
Hose Clamp
Number 2 general purpose lithium
9
base or molybdenum base grease.
(Purchase separately.)
10
No parts required
11
No parts required
12
No parts required
13
No parts required
© 2005—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Description
Register at www.Toro.com.
Form No. 3354-559 Rev A

Setup Instructions

Qty.
–
Remove parts from the crate.
–
Check the tire pressure.
2
Install the drive wheels.
1
1
1
8
Install the Rollover Protection
System (ROPS).
8
8
2
2
1
1
Install the motion control levers.
4
4
1
Install the seat.
4
–
Charge the battery.
1
Install the air cleaner (Models with
Kohler engines only).
1
1 tube
Check the spindles for grease.
–
Prepare the side discharge chute.
–
Check the engine oil level.
–
Add fuel to the machine.
Check the machine before delivery
–
to the customer.
Original Instructions (EN)
Use
Printed in the USA.
All Rights Reserved

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Summary of Contents for Toro Z MASTER Z500 series

  • Page 1: Setup Instructions

    Add fuel to the machine. Check the machine before delivery – No parts required to the customer. Register at www.Toro.com. Original Instructions (EN) © 2005—The Toro® Company Printed in the USA. 8111 Lyndale Avenue South All Rights Reserved Bloomington, MN 55420...

  • Page 2: Checking The Tire Pressure

    Step Description Qty. Operator’s Manual Parts Catalog Engine Owner’s Manual Delivering the machine to the customer. Registration Card Safety Video Step Step Removing Parts from the Raising the Machine Up and Crate Installing the Drive Wheels No Parts Required Parts needed for this step: Procedure Rear wheels Remove the tires and the parts for the ROPS from...

  • Page 3: Installing The Roll Over Protection System

    Step Installing the Roll Over Protection System Parts needed for this step: Roll bar, right section Figure 3 Roll bar, left section Roll bar, center section Bolt, (3/8 x 1 inch) Curved washer 3. Remove the wheel nuts from both sides of the Flange nut, (3/8 inch) vehicle and remove the right angle retaining Bolt, (1/2 x 3–1/4 inch)
  • Page 4 Figure 7 3. Lightly oil the ends of the center roll bar section. 4. Loosely install the center roll bar section using 2 bolts (1/2 x 3-1/4 inch) and 2 flange nuts Figure 9 (1/2 inch) (Figure 8). Note: Make sure the bolts are installed from the outside of the roll bar.

  • Page 5: Installing The Motion Control Levers

    Figure 12 2. Loosely install the levers on the outside, using 4 bolts and curved washers (Figure 12). Note: Install the levers in the top and middle holes for the high position or the middle and bottom holes for the low position, as desired. Figure 11 3.

  • Page 6: Installing The Seat

    Step Installing the Seat Parts needed for this step: Seat Flange nuts (installed on the seat) Procedure Figure 15 1. Remove the seat from the crate. 2. Remove the 4 flange nuts from the studs on the bottom of the seat. Step 3.
  • Page 7 Figure 18 Figure 16 4. Align the holes in the air cleaner bracket with holes in the valve covers (Figure 19). Step Installing the Air Cleaner on Kohler Engines Parts needed for this step: Air cleaner Figure 19 Hose Clamp Procedure 5.
  • Page 8 Step Checking the Spindles for Grease Parts needed for this step: Number 2 general purpose lithium base 1 tube or molybdenum base grease. (Purchase separately.) Procedure Figure 21 1. Remove the belt covers on domestic machines (Figure 20). 3. Check the tensioning arm for grease (Figure 22).

  • Page 9: Checking The Engine Oil Level

    Step Preparing the Side Discharge Chute No Parts Required Procedure Remove the plastic tie holding the side discharge chute up and lower the chute into place. Step Checking the Engine Oil Level No Parts Required Procedure Before you start the engine and use the machine, check the oil level in the engine crankcase;...
  • Page 10 Step Checking the Machine Before Delivery to the Customer No Parts Required Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures.
  • Page 11 Step Delivering the Machine to the Customer Parts needed for this step: Operator’s Manual Parts Catalog Engine Owner’s Manual Registration Card Safety Video Procedure At delivery, Fill in the model and serial number and complete the items listed in the following table and initial each when finished.
  • Page 12 Describe the post sale service procedures for your store. Assist the customer in lling out and mailing the registration card or register online at www.Toro.com Make sure that the customer receives the Operator’s Manual, Parts Catalog, Engine Owner’s Manual, Set Up Instructions, and safety video.

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