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Ricoh B003 Service Manual

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B003/B004/B006/B007
SERVICE MANUAL
001124MIU
RICOH GROUP COMPANIES
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Summary of Contents for Ricoh B003

  • Page 1 B003/B004/B006/B007 SERVICE MANUAL 001124MIU RICOH GROUP COMPANIES fineline6...
  • Page 2 LEGEND PRODUCT CODE COMPANY GESTETNER RICOH SAVIN B003 3502 Aficio 1035 2535 B004 4502 Aficio 1045 2545 B006 3502p Aficio 1035P 2535p B007 4502p Aficio 1045P 2545p DOCUMENTATION HISTORY REV. NO. DATE COMMENTS 4/2001 Original Printing fineline6...
  • Page 3 Rev. 04/2002 B003/B004/B006/B007 TABLE OF CONTENTS INSTALLATION PROCEDURE 1. INSTALLATION PROCEDURE........... 1-1 1.1 INSTALLATION REQUIREMENTS ............1-1 1.1.1 ENVIRONMENT ................1-2 1.1.2 MACHINE LEVEL ................1-2 1.1.3 MINIMUM SPACE REQUIREMENTS..........1-3 1.1.4 POWER REQUIREMENTS ..............1-3 1.1.5 INSTALLABLE OPTION TABLE ............1.4 1.2 INSTALLATION FLOW CHART ..............1-5 1.3 MAIN MACHINE INSTALLATION..............1-6...

  • Page 4: Preventive Maintenance

    3.9.7 SCANNER HP SENSOR/PLATEN COVER SENSOR ....3-14 3.9.8 SCANNER MOTOR................3-15 3.9.9 LAMP STABILIZER AND SCANNER MOTOR DRIVE BOARD ..3-16 3.9.10 SCANNER WIRE................3-17 3.10 LASER UNIT ..................3-21 3.10.1 CAUTION DECAL LOCATIONS ...........3-21 3.10.2 LASER UNIT ................3-22 3.10.3 POLYGON MIRROR MOTOR ............3-23 3.10.4 LASER SYNCHRONIZATION DETECTOR........3-24 B003/B004/B006/B007 fineline6...
  • Page 5 3.16.2 BY-PASS PAPER FEED AND PICK-UP ROLLER REPLACEMENT ................3-58 3.16.3 BY-PASS SEPARATION ROLLER REPLACEMENT ....3-59 3.16.4 PAPER END SENSOR AND PICK-UP SOLENOID REPLACEMENT ................3-60 3.16.5 PAPER SIZE SENSOR BOARD REPLACEMENT .......3-61 3.16.6 BY-PASS TABLE REMOVAL ............3-62 3.16.7 PAPER FEED CLUTCH REPLACEMENT........3-63 B003/B004/B006/B007 fineline6...
  • Page 6 4.1.2 SC CODE DESCRIPTIONS .............4-2 4.2 ELECTRICAL COMPONENT DEFECTS ..........4-16 4.2.1 SENSORS ..................4-16 4.2.2 SWITCHES..................4-17 4.3 BLOWN FUSE CONDITIONS ..............4-18 4.4 LEDS .......................4-18 4.5 TEST POINTS ..................4-18 SERVICE TABLES 5. SERVICE TABLES..............5-1 5.1 SERVICE PROGRAM MODE..............5-1 5.1.1 SERVICE PROGRAM MODE OPERATION........5-1 B003/B004/B006/B007 fineline6...
  • Page 7 5.4.2 DETAILED SELF-DIAGNOSTIC MODE .........5-68 Executing Detailed Self-Diagnosis............5-68 5.5 USER PROGRAM MODE ...............5-70 5.5.1 HOW TO USE UP MODE...............5-70 UP Mode Initial Screen: User Tools/Counter Display......5-70 System Settings..................5-70 Copier/Document Server Features .............5-71 Printer, Facsimile, Scanner Settings ...........5-71 Counter ....................5-72 5.6 DIP SWITCHES..................5-73 B003/B004/B006/B007 fineline6...
  • Page 8 Text/Photo Mode ................6-23 Photo Mode ..................6-24 Pale (Low-Density Mode)..............6-25 Generation Copy Mode...............6-26 Auto shading (shading correction) ............6-27 Background erase................6-27 Independent dot erase ................6-28 Filtering ....................6-29 Pre-Filter .....................6-29 Text Mode...................6-30 Photo Mode ..................6-31 Text/Photo Mode ................6-32 Low Density Mode ................6-33 B003/B004/B006/B007 fineline6...
  • Page 9 6.10.2 TONER RECYCLING ..............6-55 6.11 PAPER FEED..................6-56 6.11.1 OVERVIEW ..................6-56 6.11.2 PAPER FEED DRIVE ..............6-57 6.11.3 PICK-UP AND SEPARATION ROLLER RELEASE MECHANISM6-57 6.11.4 PAPER LIFT .................6-58 6.11.5 PAPER END DETECTION ............6-59 6.11.6 PAPER REGISTRATION..............6-59 6.11.7 PAPER SIZE DETECTION............6-60 B003/B004/B006/B007 fineline6...
  • Page 10 RETURN TO STAND-BY MODE ..............6-82 6.16.3 AUTO OFF MODE ...................6-83 ENTERING OFF STAND-BY AND OFF MODES ..........6-83 OFF STAND-BY MODE.................6-83 OFF MODE ....................6-83 RETURNING TO STAND-BY MODE.............6-83 SPECIFICATIONS 7. SPECIFICATIONS................ 7-1 7.1 GENERAL SPECIFICATIONS..............7-1 7.2 MACHINE CONFIGURATION ..............7-3 B003/B004/B006/B007 viii fineline6...

  • Page 11: Replacement And Adjustment

    4.4 ORIGINAL FEED-IN MECHANISM ............8-19 4.4.1 PICK AND SEPARATION...............8-19 4.4.2 ORIGINAL SKEW CORRECTION ..........8-20 4.4.3 REDUCING THE INTERVAL BETWEEN PAGES ......8-20 4.5 ORIGINAL TRANSPORT AND EXIT............8-21 4.5.1 SINGLE-SIDED ORIGINALS............8-21 4.5.2 DOUBLE-SIDED ORIGINALS ............8-22 4.6 STAMP ....................8-23 4.7 DF70 SOFTWARE MODIFICATION HISTORY……………………………8-24 B003/B004/B006/B007 fineline6...
  • Page 12 4.2.1 PAPER FEED, SEPARATION, AND PICK-UP ROLLERS .....9-11 Pick-up Roller ..................9-11 Paper Feed Roller................9-11 Separation Roller ................9-11 4.3 TRAY LIFT AND PAPER END SENSOR REPLACEMENT.....9-12 Tray Lift Sensor ..................9-12 Paper End Sensor ................9-12 4.4 RELAY SENSOR REPLACEMENT............9-13 4.5 SIDE FENCE POSITION CHANGE............9-14 B003/B004/B006/B007 fineline6...

  • Page 13: Pick-Up And Separation Roller Release

    3.7 PAPER END DETECTION ..............10-16 3.8 PAPER HEIGHT DETECTION ..............10-17 4. SPECIFICATIONS..............10-18 BRIDGE UNIT A688 1. OVERALL MACHINE INFORMATION ........11-1 1.1 SPECIFICATIONS...................11-1 1.2 MECHANICAL COMPONENT LAYOUT ..........11-2 1.3 ELECTRICAL COMPONENT LAYOUT...........11-3 1.4 ELECTRICAL COMPONENT DESCRIPTION.........11-3 1.5 DRIVE LAYOUT ..................11-4 B003/B004/B006/B007 fineline6...
  • Page 14 Staple mode..................13-7 No staple mode...................13-7 2.2 JOGGER UNIT PAPER POSITIONING MECHANISM......13-8 2.3 EXIT GUIDE PLATE OPEN/CLOSE MECHANISM.........13-9 2.4 STAPLER ....................13-10 2.5 FEED OUT MECHANISM ..............13-11 2.6 SHIFT TRAY UP/DOWN MECHANISM ..........13-12 2.7 SHIFT TRAY SIDE-TO-SIDE MECHANISM..........13-13 2.8 JAM CONDITIONS................13-14 B003/B004/B006/B007 fineline6...

  • Page 15: Front Door

    1.12 STAPLER UNIT..................14-9 1.13 STAPLER ROTATION HP SENSOR.............14-9 1.14 TRAY 1 INTERIOR................14-10 1.14.1 TRAY 1 COVERS ...............14-10 tray Shift Sensors and tray release sensor ........14-11 1.14.3 TRAY 1 SHIFT MOTOR .............14-11 1.14.4 BACK FENCE LOCK CLUTCH ..........14-11 xiii B003/B004/B006/B007 fineline6...
  • Page 16 Horizontal Paper Alignment ..............14-29 4.7 STAPLER MECHANISM ...............14-30 4.7.1 STAPLER MOVEMENT..............14-30 Stapler Rotation ................14-30 Side-to-Side Movement ..............14-30 4.7.2 STAPLER ..................14-31 4.7.3 FEED OUT AND TRANSPORT ............14-32 4.8 PUNCH UNIT (OPTIONAL) ..............14-33 4.8.1 PUNCH DRIVE MECHANISM ............14-33 4.8.2 PUNCH WASTE COLLECTION ...........14-34 B003/B004/B006/B007 fineline6...

  • Page 17: Installation Procedure

    4.2.2 PAPER SENSOR, PAPER OVERFLOW SENSOR, AND TRAY EXIT SENSOR ............15-23 Paper Overflow Sensor..............15-23 Paper Sensor..................15-23 Tray Exit Sensor (above the 1st tray, and in the 3rd, 6th, and 9th trays)..................15-23 4.2.3 MAIN CONTROL BOARD ............15-24 4.2.4 TRAY EXIT SENSOR ADJUSTMENT ..........15-25 B003/B004/B006/B007 fineline6...

  • Page 18: Service Tables

    Rev10/2003 SERVICE TABLES ....................15-27 5.1 DIP SWITCHES/VRIABLE RESISTORS/LEDS ............... 15-27 5.1.1 DIP SWITCHES ...................... 15-27 5.1.2 VARIABLE RESISTORS..................15-28 5.1.3 LEDS........................15-29 B003/B004/B006/B007 fineline6...

  • Page 19: Installation Requirements

    3.3 SCANNER SERVICE MODE..............3-3 3.3.1 SCANNER PROGRAM MODE TABLE..........3-3 3.4 FIRMWARE UPDATE PROCEDURE............3-11 3.5 POWER-ON SELF TEST ................3-11 3.6 SELF DIAGNOSTIC TEST ..............3-11 3.7 USER PROGRAM MODE ...............3-12 3.7.1 PRINTER USER PROGRAM MODE..........3-12 3.7.2 SCANNER USER PROGRAM MODE ..........3-13 B003/B004/B006/B007 fineline6...

  • Page 20: Detailed Section Descriptions

    4.5.6 TROUBLESHOOTING NOTES ............4-11 4.6 CONTROLLER SOFTWARE HISTORY……………………………………..4-12 4.6.1 CONTROLLER SOFTWARE MODIFICATION HISTORY………...…4-12 SPECIFICATIONS SPECIFICATIONS................5-1 1 GENERAL SPECIFICATIONS..............5-1 1.1 PRINTER.....................5-1 1.2 SCANNER ...................5-3 2 SOFTWARE ACCESSORIES ..............5-4 2.1 PRINTER.....................5-4 2.2 SCANNER ...................5-5 3 MEACHINE CONFIGURATION..............5-6 3.1 SYSTEM COMPONENTS ..............5-6 B003/B004/B006/B007 fineline6...

  • Page 21: Service Program Mode Tables

    2.3.4 FAX SC CODE TABLE ..............2-16 2.4 ISDN TEST FUNCTION ................2-17 2.4.1 LEDS ....................2-17 2.4.2 BACK-TO-BACK TEST..............2-18 SERVICE TABLES 3. SERVICE TABLES............... 3-1 3.1 SERVICE PROGRAM MODE..............3-1 3.1.1 SERVICE PROGRAM MODE OPERATION........3-1 3.1.2 SERVICE PROGRAM MODE TABLES ..........3-4 B003/B004/B006/B007 fineline6...

  • Page 22: Switches

    4.4.4 LAN FAX DRIVER ................4-18 4.5 FIRMWARE HISTORY…………………………………………………………4-20 4.5.1 FAX OPTION FIRMWARE MODIFICATION HISTORY……………..4-20 4.6 SOFTWARE HISTORY.………………………………………………………..4-22 4.6.1 FAX OPTION SOFTWARE MODIFICATION HISTORY…………………4-22 SPECIFICATIONS SPECIFICATIONS ................5-1 1 GENERAL SPECIFICATIONS ..............5-1 2 CAPABILITIES OF PROGRAMMABLE ITEMS ..........5-3 3 MACHINE CONFIGURATION..............5-4 B003/B004/B006/B007 fineline6...

  • Page 23: Paper Trays

    LARGE CAPACITY TRAY A683 INSTALLATION B361/B362 INSTALLATION B360 PREVENTIVE MAINTENANCE B003/B004/B006/B007 PAPER TRAY UNIT A862 TROUBLESHOOTING B361/B362 TROUBLESHOOTING B360 REPLACEMENT AND ADJUSTMENT B003/B004/B006/B007 BRIDGE UNIT A688/B397 SERVICE TABLES B361/B362 SERVICE TABLES B360 TROUBLESHOOTING B003/B004/B006/B007 1 BIN TRAY B376 DETAILED DESCRIPTIONS B361/B360...

  • Page 24: Controller

    7.OPTICS UNIT 2 (B003/B004/B006/B007) ....... 20 34.CONTROLLER BOARD (B003/B004/B006/B007)..78 8.LASER UNIT (B003/B004/B006/B007) ......22 35.DECAL AND DOCUMENT (B003/B004/B006/B007)..82 9.BY-PASS FEED UNIT 1 (B003/B004/B006/B007) ..24 36.SPECIAL TOOLS (B003/B004/B006/B007) ....84 10.BY-PASS FEED UNIT 2 (B003/B004/B006/B007) ..26 B003/B004/B006/B007 PARTS INDEX 11.PAPER TRAY UNIT (B003/B004/B006/B007) ....

  • Page 25: Scanner Unit

    10.MAIN CONTROL BOARD (B351) ........22 1 BIN TRAY B376 PARTS INDEX 11.DECAL AND DOCUMENTS ........... 24 PARTS INDEX ..............7 AUTO REVERSE DOCUMENT FEEDER B351 PARTS INDEX PUNCH KIT TYPE1045 B377 PARTS LOCATION AND LIST PARTS INDEX ................ 2 1.PUNCH KIT TYPE1045 (B377)........

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B004B006B007

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