Related Manuals for Toro 04357
Summary of Contents for Toro 04357
- Page 1 Form No. 3359-566 Rev A Greensmaster ® 3150 Traction Unit Model No. 04357—Serial No. 280000001 and Up Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. -
Page 3: Table Of Contents
Safety ................4 Adjusting the Choke Control ......35 Safe Operating Practices ........4 Adjusting the Carburetor and Speed Toro Mower Safety ..........5 Control ............35 Sound Pressure............. 6 Replacing the Spark Plugs ........36 Sound Power ............6 Fuel System Maintenance ........ -
Page 4: Safety
Safety • Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire which can be thrown by the machine. This machine meets or exceeds CEN standard EN 836:1997, ISO standard 5395:1990, and ANSI •... -
Page 5: Toro Mower Safety
Stop reels if not The following list contains safety information specific to mowing. Toro products or other safety information that you must • Do not operate the mower under the influence of know that is not included in the ANSI standards. -
Page 6: Sound Pressure
• Do not overspeed the engine by changing governor repaired or replaced before operation is continued. settings. To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum • Before getting off of the seat, move the functional engine speed with a tachometer.. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 105–8291 105–5471 1. Read the Operator’s Manual. 6. Continuous variable setting 2. - Page 8 93-8062 1. To lock the parking brake, 3. Parking brake lock press the brake pedal and the parking brake lock. 2. To unlock the parking brake, press the brake 105–8305 pedal. 1. Lower and engage the 4. On reels. 2. Raise and disengage the 5.
- Page 9 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other 93-8063 injuries CE model only...
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Activate and charge the battery. Right step Self tapping screw Valve shield Position the seat Carriage bolt (5/16 x 3/4 inch) Nut (5/16 inch) Roll pin Bolt (1/4 x 5/8 inch) -
Page 11: Activating And Charging The Battery
Activating and Charging the Battery No Parts Required Procedure Use only electrolyte (1.265 Specific Gravity) to fill Figure 4 battery initially. 1. Electrolyte Warning 4. Allow approximately 20 to 30 minutes for the CALIFORNIA electrolyte to soak into the plates. Fill as necessary Proposition 65 Warning to bring the electrolyte to within about 1/4 inch (6 mm) of the bottom of the fill well (Figure 4). -
Page 12: Positioning The Seat
Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the tractor. -
Page 13: Installing The Battery
Figure 9 1. Cotter pin 2. Seat pivot rod Figure 7 9. Connect the two wire harness connectors. 1. Steering arm locking knob 2. Right step 10. Adjust the seat position and steering arm if necessary. 6. Mount right step to frame with 2 self tapping screws Note: To gain an additional 2.5 inches of forward (Figure 7). -
Page 14: Installing The Cutting Units (For Cutting Unit Models 04610 And 04611 Only)
Battery terminals or metal tools could short against metal tractor components causing Installing the Cutting Units sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. (For Cutting Unit Models 04610 • When removing or installing the battery, do and 04611 Only) not allow the battery terminals to touch any metal parts of the tractor. -
Page 15: Adding Rear Ballast
inch (13 mm) of threads exposed on each mounting bolt (Figure 14). Figure 12 1. Lift arm 2. Lift hook 4. Slide the sleeve back on the ball joint and rotate the Figure 14 pull arm down so the socket fits over the ball stud. Release the sleeve so it slides over the stud and locks 1. -
Page 16: Install Ce Decals
Product Overview Controls Install CE Decals Brake Pedal Parts needed for this procedure: The brake pedal (Figure 15) actuates an automotive drum-type mechanical brake located at each traction Warning decal wheel. Danger decal Parking Brake Button Procedure Pressing the brake pedal to actuate the brake assembly, then pressing the small button indicated (Figure 15) will 1. -
Page 17: Hour Meter
Hour Meter The hour meter (located on the left control panel) indicates the total hours the machine has operated. It starts to function whenever the key switch is rotated to Seat Adjusting Lever This lever, on the left side of the seat (Figure 18), allows a 4 inch fore and aft adjustment of the seat. -
Page 18: Ignition Switch
to mow (not to neutral) while the machine is in motion. No damage will result. • Rear Position-neutral and backlapping • Middle Position-used for mowing operation • Front Position-used for transport operation Ignition Switch Insert the key into the switch (Figure 19) and turn it clockwise as far as possible to the Start position to start the engine. -
Page 19: Specifications
Authorized Service Dealer or Distributor or go to 2. Unscrew the dipstick and wipe it with a clean rag. www.Toro.com for a list of all approved attachments Screw the dipstick into the tube and make sure it is and accessories. -
Page 20: Filling The Fuel Tank
3. Unscrew the dipstick out of the tube and check the oil level. In certain conditions during fueling, static 4. If the oil level is low, remove the filler cap from the electricity can be released causing a spark valve cover and pour oil into the opening in the which can ignite the gasoline vapors. -
Page 21: Checking The Hydraulic Fluid Level
Important: Regardless of the hydraulic fluid Toro Premium All Season Hydraulic Fluid (Available in 5 type used, any traction unit used for off green gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) applications, verticutting or used during ambient temperatures above 85°... -
Page 22: Checking The Tire Pressure
To ensure optimum performance of the brake system, leaks continue to appear, contact your local burnish (break-in) the brakes before using the machine. Toro Distributor for assistance and, if necessary, replacement parts. To burnish the brakes, firmly apply the brakes and drive... -
Page 23: Checking The Safety Interlock System
Checking the Safety Interlock and engage the parking brake. Start the engine and move the functional control lever to mow or System transport. The engine should kill, which means that the interlock system is operating correctly. Correct the problem if it is not operating properly. 4. - Page 24 Figure 29 Figure 27 Leak Alert! Before Start (oil cold) 1. Float down switch closed 3. Fluid level (warm) Fluid level down 4 to 6 1. Filler cap 5. Solenoid return valve open ounces (118–177 ml) 2. Filler neck 6. Float raised switch open 2.
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Page 25: Setting The Reel Speed
Figure 31 Figure 30 1. Clean rod or screwdriver 3. Warning buzzer 2. Press down on switch 4. To set the reel speed, rotate the knob (Figure 32) until the indicator arrows are in line with the number designating desired setting. 4. -
Page 26: Training Period
Important: Familiarize yourself with the fact that the No. 1 cutting unit reel is delayed and therefore, you should practice to try to gain the required timing necessary to minimize the cleanup mowing operation. 3. Overlap a minimal amount with the previous cut on return passes. -
Page 27: Leak Detector Operation
Leak Detector Operation The leak detector alarm may sound for one of the following reasons: • A leak of 4 to 6 ounces (118-177 ml) has occurred. • The oil level in the main reservoir is reduced by 4 to 6 ounces due to contraction of the oil by cooling. -
Page 28: Towing The Traction Unit
In case of an emergency the machine can be towed for a short distance (less than 1/4 mile (0.4 km)). However, Toro does not recommend this as standard procedure. Important: Do not tow the machine faster than 2-3 MPH (3-5 km/h) because the drive system may be damaged. -
Page 29: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check the torque of the wheel nuts. After the first hour • Change the engine oil and filter. After the first 8 hours •... -
Page 30: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the instrument operation Check the leak detector alarm. Check the brake operation. Check the fuel level. -
Page 31: Premaintenance Procedures
Premaintenance Jacking the Machine Procedures Before servicing, support the machine with jacks stands or blocks of wood. If you leave the key in the ignition switch, someone could accidently start the engine and Before jacking the machine, lower the cutting units. seriously injure you or other bystanders. -
Page 32: Lubrication
Lubrication Greasing the Machine Lubricate the grease fittings regularly with No. 2 General Purpose Lithium-Base Grease. If the you operate the machine under normal conditions, lubricate all bearings and bushings after every 50 hours of operation. Locate the grease fitting as follows: •... - Page 33 3. Apply grease to the reel motor spline shaft and onto the lift arm when the cutting unit is removed for service. 4. Apply a few drops of SAE 30 engine oil or spray lubricant (WD 40) to all pivot points daily after cleaning.
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Page 34: Engine Maintenance
Engine Maintenance 4. When servicing the foam element, check the condition of the paper element. Clean it by gently tapping it on a flat surface or replace it if needed. Servicing the Air Cleaner 5. Install the foam element, paper element, and air Service the air cleaner foam pre-cleaner after every 50 cleaner cover. -
Page 35: Adjusting The Throttle Control
Adjusting the Throttle Control Adjusting the Carburetor and Speed Control Proper throttle operation is dependent upon proper adjustment of the throttle control. Before adjusting the Important: Before the carburetor and speed carburetor, ensure that the throttle control is operating control are adjusted, the throttle and choke controls properly. -
Page 36: Replacing The Spark Plugs
Fuel System 4. Adjust the idle stop screw clockwise until the idle speed is an additional 25 to 50 RPM over the idle Maintenance speed set in step 3 5. Move the throttle control to the Fast position. Bend the high speed spring anchor tang (Figure 50) to Replacing the Fuel Filter attain a high speed of 2850±50 RPM. -
Page 37: Electrical System Maintenance
Electrical System terminals separately. Reconnect the cables, positive (+) cable first, and coat the terminals with petroleum jelly. Maintenance Warning Servicing the Battery CALIFORNIA Proposition 65 Warning Properly maintain the battery electrolyte and keep the Battery posts, terminals, and related top of the battery clean. -
Page 38: Drive System Maintenance
Drive System adjustment (Figure 54). Verify the adjustment with the throttle in the Slow and Fast position. Maintenance D. From each side of the bulkhead, tighten the locknuts evenly, securing the traction cable to the bulkhead (Figure 54)Do not twist the cable. Adjusting the Transmission for Neutral Note: If cable tension exists when the functional... -
Page 39: Adjusting The Mowing Speed
Reducing Transport Speed Brake Maintenance 1. Press down on the traction pedal and loosen the locknut securing the pedal stop to the floor plate. Adjusting the Brakes 2. Loosen the pedal stop until the desired transport A brake adjustment rod is located on each side of the speed is obtained. -
Page 40: Controls System Maintenance
Adjusting the Lift Cylinders Controls System Maintenance To regulate the height of the front cutting units when in the raised (transport) position, you can adjust the front lift cylinders. Adjusting the Cutting Unit 1. Lower the cutting units to the ground. Lift/Drop 2. -
Page 41: Hydraulic System Maintenance
Hoses Change the hydraulic oil after every 800 operating hours. If the oil becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated oil looks milky or black when compared Hydraulic fluid escaping under pressure can to clean oil. -
Page 42: Cutting Unit Maintenance
Cutting Unit Maintenance to start the backlapping operation on the designated reels. 8. Apply lapping compound with a long handle brush. Backlapping Never use a short handled brush. 9. If the reels stall or become erratic while backlapping, select a higher reel speed setting until the speed stabilizes, then return the reel speed to setting 1 or Contact with the reels or other moving parts to your desired speed. -
Page 43: Storage
Storage If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to the Cutting Unit Operator’s Manual. Use a rust preventive on bedknives and reel blades. -
Page 44: Schematics
Schematics Electrical Schematic (Rev. A) - Page 45 Hydraulic Schematic (Rev. A)
- Page 48 If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.