Toro Workman MDX-D Manuals

Manuals and User Guides for Toro Workman MDX-D. We have 5 Toro Workman MDX-D manuals available for free PDF download: Service Manual, Operator's Manual

Toro Workman MDX-D Service Manual (160 pages)

Brand: Toro | Category: Utility Vehicle | Size: 16.16 MB

This Page Is Intentionally Blank.

3
- Table of Contents
  3
- Safety Instructions 1
  5
- Chapter 1 -- Safety
  
  6
  - Safety Instructions
    6
    
    Before Operating
    6
    
    Supervisor's Responsibilities
    6
    
    Maintenance and Service
    7
    
    While Operating
    7
  - Jacking and Other Instructions
    8
    
    Jack Vehicle
    8
    
    Tow Vehicle
    8
    
    Transport Vehicle
    8
    
    Transaxle Neutral Position
    9
  - Safety and Instruction Decals
    10
Chapter 2 Product Records and Maintenance

11
- Maintenance
  11
- Product Records
  11
- Equivalents and Conversions
  12
  - Product Records
    12
- Torque Specifications
  13
  - Fastener Identification
    13
    
    Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
    14
    
    Conversion Factors
    16
    
    Other Torque Specifications
    16
Chapter 3 Diesel Engine

17
- General Information 3
  17
- Specifications
  18
- Workman MDX--D
  18
- Chapter 6 -- Chassis
  
  19
  - General Information
    19
    
    Operator's Manual
    19
  - Specifications
    19
  - Adjustments
    21
    
    Adjust Throttle Cable
    21
  - Service and Repairs
    22
    
    Air Cleaner
    22
    
    Exhaust System
    24
    
    Fuel Tank
    26
    
    Radiator
    28
    
    Engine
    30
    
    Engine Removal
    31
    
    Engine Installation
    32
- Chapter 4 - - Drive Train
  
  34
  - Engine Clutch Adapter
    34
- Chapter 7 -- Electrical Drawings
  
  34
Chapter 4 Drive Train

35
- Chapter 5 -- Electrical System
  
  35
  - Adjustments
    35
  - General Information
    35
    
    Drive Train Operation 4
    35
    
    Drive Train Operation
    37
    
    Operator's Manual
    37
    
    Clutch System Operation
    38
    
    Drive Clutch Operation
    39
    
    Driven Clutch Operation
    40
    
    Special Tools
    41
    
    Clutch
    42
    
    Troubleshooting
    42
    
    Adjust Shift Cables
    43
    
    Adjustments
    43
    
    Drive Clutch
    44
    
    Service and Repairs
    44
    
    Drive Clutch Service
    46
    
    Driven Clutch
    48
    
    Driven Clutch Service
    49
    
    Transaxle
    50
    
    Removal
    51
    
    Installation
    52
    
    Transaxle Service
    54
    
    Transaxle Disassembly and Inspection
    55
    
    Transaxle Assembly
    66
    
    Drive Train
    68
    
    Workman MDX--D
    68
  - Specifications
    35
  - Troubleshooting
    35
Chapter 5 Electrical System

77
- Electrical System Quick Checks 5
  77
- General Information
  78
  - Operator's Manual
    78
  - Electrical Drawings
    78
- Special Tools
  79
- Troubleshooting
  81
  - Starting Problems
    81
  - General Run Problems
    82
- Electrical System Quick Checks
  83
  - Battery Test
    83
  - Charging System Test
    83
  - Glow Plug Test
    83
- Component Testing
  84
  - Ignition Switch
    84
  - Indicator Lights
    85
  - Fuse Blocks
    86
  - Fusible Links
    87
  - Hour Meter
    88
  - Headlight Switch
    88
  - Brake Switch
    89
  - Main Power and Glow Relays
    90
  - Start Relay
    91
  - Glow Plug Controller
    92
  - Engine Run Solenoid
    93
  - Over Temperature Switch
    94
  - Fuel Pump
    95
  - Specifications 6
    95
  - Oil Pressure Switch
    96
  - Workman MDX--D
    96
- Battery Removal
  99
- Battery Service
  99
- Service and Repairs
  99
- Battery Inspection and Maintenance
  100
- Battery Installation
  100
- Battery Testing
  101
- Battery Charging
  102
- Battery Storage
  102
Chapter 6 Chassis

103
- General Information 6
  103
- Specifications
  104
- General Information
  105
  - Operator's Manual
    105
- Special Tools
  106
- Troubleshooting
  107
  - Suspension and Steering
    107
  - Brakes
    108
- Adjustments
  110
  - Adjust Parking Brake
    110
  - Adjust Front Wheel Camber
    111
  - Adjust Front Wheel Toe--In
    112
- Service and Repairs
  113
  - Check Tire Pressure
    113
  - Inspect Tires and Wheels
    113
  - Upper Steering
    114
  - Steering Gearbox
    116
- Workman MDX--D
  116
- Lower Steering and Front Wheels
  118
- Front Shock Absorbers
  121
- A--Arms and Front Suspension
  122
- Frame Pivot Yoke
  124
- Swing Arm
  126
- Parking Brake
  130
- Rear Wheels and Brakes
  132
- Rear Brake Service
  134
- Front Brake Calipers
  136
- Front Brake Caliper Service
  138
- Brake Master Cylinder
  140
- Brake Master Cylinder Service
  142
- Bleed Brake System
  143
- Seat Base
  144
- Front Hood
  146
- Cargo Box
  148
- Chassis
  148
  - Electrical Schematic 7
    151
  - Electrical Schematic
    153
    
    Glow Plug Circuits
    154
    
    Start Circuits
    155
    
    Run Circuits
    156
    
    Main Electrical Harness
    158
    
    Engine Electrical Harness
    160
    
    Workman MDX--D
    160

Toro Workman MDX-D Operator's Manual (52 pages)

Brand: Toro | Category: Utility Vehicle | Size: 3.45 MB

Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Before Operating
  4
- Supervisor's Responsibilities
  4
- Safe Handling of Fuels
  5
- Operation
  5
- Maintenance
  7
- Hauling
  7
- Sound Power
  8
- Sound Pressure
  8
- Hand-Arm Vibration
  8
- Whole Body Vibration
  8
- Safety and Instructional Decals
  9
Setup
11
1 Installing the Steering Wheel

12
2 Checking the Fluid Levels and Tire Air Pressure

12
3 Reading the Manual and Viewing the Safety Training Material

12
- Product Overview
  13
  - Controls
    13
    
    Light Switch
    14
    
    Hour Meter
    14
    
    Fuel Gauge
    15
  - Specifications
    16
  - Attachments/Accessories
    16
- Operation
  17
  - Think Safety First
    17
  - Operating the Cargo Box
    17
  - Performing Pre-Starting Checks
    18
  - Checking the Brake-Fluid Level
    19
  - Checking the Engine-Oil Level
    19
  - Checking the Tire Air Pressure
    20
  - Adding Fuel
    20
  - Starting the Engine
    21
  - Stopping the Machine
    21
  - Parking the Machine
    21
  - Breaking in a New Machine
    22
  - Loading the Cargo Box
    22
  - Transporting the Machine
    23
  - Towing the Machine
    23
  - Towing a Trailer
    23
- Maintenance
  24
  - Recommended Maintenance Schedule(S)
    24
    
    Daily Maintenance Checklist
    25
  - Premaintenance Procedures
    26
    
    Maintaining the Machine under Special Operating Conditions
    26
    
    Lifting the Machine
    26
    
    Accessing the Hood
    26
  - Lubrication
    27
    
    Greasing the Machine
    27
    
    Greasing the Front Wheel Bearings
    28
  - Engine Maintenance
    30
    
    Servicing the Air Cleaner
    30
    
    Servicing the Engine Oil
    31
    
    Changing the Oil Filter
    32
  - Fuel System Maintenance
    33
    
    Inspecting Fuel Lines and Connections
    33
    
    Replacing the Fuel Filter
    33
  - Servicing the Carbon Canister
    33
- Electrical System Maintenance
  37
  - Servicing the Battery
    37
  - Removing the Battery
    38
  - Replacing the Fuses
    39
  - Maintaining the Headlights
    39
- Drive System Maintenance
  41
- Cooling System Maintenance
  45
  - Cleaning the Engine Cooling Areas
    45
  - Filling the Radiator
    45
- Brake Maintenance
  46
- Belt Maintenance
  48
- Chassis Maintenance
  49
  - Adjusting the Cargo-Box Latches
    49
- Cleaning
  49
  - Washing the Machine
    49
- Storage
  50

Toro Workman MDX-D Operator's Manual (56 pages)

Brand: Toro | Category: Utility Vehicle | Size: 2.8 MB

Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Supervisor's Responsibilities
  4
- Before Operating
  4
- Safe Handling of Fuels
  4
- Operation
  5
- Maintenance
  7
- Safety and Instructional Decals
  8
1 Installing the Steering Wheel (Model 07236TC Only)

10
2 Connecting the Battery (Model 07236TC Only)

10
- Setup
  10
3 Checking the Fluid Levels and Tire

11
- Pressure
  11
4 Reading the Manual and Viewing the Safety Training Material

12
- Product Overview
  13
  - Controls
    14
  - Specifications
    17
  - Attachments/Accessories
    17
- Operation
  18
  - Think Safety First
    18
  - Operating the Cargo Box
    18
  - Performing Pre-Starting Checks
    20
  - Checking the Brake-Fluid Level
    20
  - Checking the Engine-Oil Level
    21
  - Checking the Tire Pressure
    22
  - Adding Fuel
    22
  - Starting the Engine
    23
  - Stopping the Machine
    24
  - Parking the Machine
    24
  - Breaking in a New Machine
    24
  - Loading the Cargo Box
    25
  - Transporting the Machine
    26
  - Towing the Machine
    26
  - Towing a Trailer
    26
- Maintenance
  27
  - Recommended Maintenance Schedule(S)
    27
    
    Daily Maintenance Checklist
    28
  - Pre-Maintenance Procedures
    29
    
    Maintaining the Machine under Special Operating Conditions
    29
    
    Preparing to Maintain the Machine
    29
    
    Lifting the Machine
    29
    
    Accessing the Hood
    30
  - Lubrication
    30
    
    Greasing the Machine
    30
    
    Greasing the Front Wheel Bearings
    31
  - Engine Maintenance
    34
    
    Servicing the Air Filter
    34
    
    Servicing the Engine Oil
    35
  - Fuel System Maintenance
    37
    
    Inspecting Fuel Lines and Connections
    37
    
    Replacing the Fuel Filter
    37
- Electrical System Maintenance
  37
  - Servicing the Battery
    37
  - Replacing the Fuses
    39
  - Maintaining the Headlights
    39
- Drive System Maintenance
  41
- Cooling System Maintenance
  46
  - Cleaning the Engine-Cooling Areas
    46
  - Servicing the Radiator
    46
- Brake Maintenance
  47
- Belt Maintenance
  49
- Chassis Maintenance
  50
  - Adjusting the Cargo-Box Latches
    50
- Cleaning
  51
  - Washing the Machine
    51
- Storage
  51
5 Burnishing the Brakes

12

Toro Workman MDX-D Operator's Manual (52 pages)

Brand: Toro | Category: Utility Vehicle | Size: 2.97 MB

Table of Contents
3
Safety
4
- General Safety
  4
- Safety and Instructional Decals
  4
1 Installing the Steering Wheel

7
- Setup
  7
2 Connecting the Battery

8
- Pressure
  8
3 Checking the Fluid Levels and Tire

8
4 Burnishing the Brakes

9
5 Reading the Manual and Viewing the Setup Material

9
- Product Overview
  10
  - Controls
    11
  - Specifications
    14
  - Attachments/Accessories
    14
  - Before Operation
    15
    
    Before Operation Safety
    15
    
    Performing Daily Maintenance
    15
    
    Checking the Tire Pressure
    15
    
    Adding Fuel
    16
    
    Breaking in a New Machine
    16
  - During Operation
    17
    
    During Operation Safety
    17
    
    Operating the Cargo Bed
    18
    
    Starting the Engine
    20
    
    Stopping the Machine
    20
    
    Shutting off the Engine
    20
    
    Loading the Cargo Bed
    20
  - After Operation
    21
    
    After Operation Safety
    21
    
    Hauling the Machine
    21
    
    Towing the Machine
    22
    
    Towing a Trailer
    22
- Maintenance
  23
  - Maintenance Safety
    23
  - Recommended Maintenance Schedule(S)
    23
    
    Daily Maintenance Checklist
    25
    
    Maintaining the Machine under Special Operating Conditions
    25
  - Pre-Maintenance Procedures
    26
    
    Preparing the Machine for Maintenance
    26
    
    Lifting the Machine
    26
    
    Accessing the Hood
    27
  - Lubrication
    27
    
    Greasing the Machine
    27
    
    Greasing the Front Wheel Bearings
    28
  - Engine Maintenance
    31
    
    Engine Safety
    31
    
    Servicing the Air Filter
    31
    
    Servicing the Engine Oil
    32
  - Fuel System Maintenance
    34
    
    Inspecting Fuel Lines and Connections
    34
    
    Replacing the Fuel Filter
    34
  - Electrical System Maintenance
    34
    
    Electrical System Safety
    34
    
    Servicing the Battery
    34
  - Replacing the Fuses
    36
  - Maintaining the Headlights
    36
- Drive System Maintenance
  38
- Cooling System Maintenance
  42
- Brake Maintenance
  44
- Belt Maintenance
  46
  - Servicing the Drive Belt
    46
  - Checking the Belt-Pull Bumper
    46
- Chassis Maintenance
  47
  - Adjusting the Cargo-Bed Latches
    47
- Cleaning
  47
  - Washing the Machine
    47
- Storage
  48
  - Storage Safety
    48
  - Storing the Machine
    48

Toro Workman MDX-D Operator's Manual (48 pages)

Brand: Toro | Category: Utility Vehicle | Size: 2.95 MB

Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Before Operating
  4
- Supervisor's Responsibilities
  5
- Safe Handling of Fuels
  5
- Operation
  5
- Maintenance
  7
- Hauling
  7
- Sound Power
  8
- Sound Pressure
  8
- Hand-Arm Vibration
  8
- Whole Body Vibration
  8
- Safety and Instructional Decals
  9
Setup
11
1 Installing the Steering Wheel

12
2 Checking the Fluid Levels and Tire Air Pressure

12
3 Reading the Manual and Viewing the Safety Training Material

12
- Product Overview
  13
  - Controls
    13
    
    Light Switch
    14
    
    Hour Meter
    14
    
    Fuel Gauge
    15
  - Specifications
    16
  - Attachments/Accessories
    16
- Operation
  17
  - Think Safety First
    17
  - Operating the Cargo Box
    17
  - Preforming Pre-Starting Checks
    18
  - Checking the Brake Fluid Level
    19
  - Checking the Engine-Oil Level
    19
  - Checking the Tire Air Pressure
    20
  - Adding Fuel
    20
  - Starting the Engine
    21
  - Stopping the Machine
    21
  - Parking the Machine
    21
  - Breaking in a New Machine
    22
  - Loading the Cargo Box
    22
  - Transporting the Vehicle
    23
  - Towing the Machine
    23
  - Towing a Trailer
    23
- Maintenance
  24
  - Recommended Maintenance Schedule(S)
    24
    
    Daily Maintenance Checklist
    25
  - Premaintenance Procedures
    26
    
    Maintaining the Vehicle under Special Operating Conditions
    26
    
    Lifting the Machine
    26
    
    Accessing the Hood
    26
  - Lubrication
    27
    
    Greasing the Machine
    27
    
    Greasing the Front Wheel Bearings
    28
  - Engine Maintenance
    30
    
    Servicing the Air Cleaner
    30
    
    Servicing the Engine Oil
    31
    
    Changing the Oil Filter
    32
  - Fuel System Maintenance
    33
    
    Inspecting Fuel Lines and Connections
    33
    
    Replacing the Fuel Filter
    33
- Electrical System Maintenance
  33
  - Servicing the Battery
    33
  - Removing the Battery
    34
  - Replacing the Fuses
    35
  - Maintaining the Headlights
    35
- Drive System Maintenance
  37
- Cooling System Maintenance
  41
  - Cleaning the Engine Cooling Areas
    41
  - Filling the Radiator
    41
- Brake Maintenance
  42
- Belt Maintenance
  44
- Chassis Maintenance
  45
  - Adjusting the Cargo-Box Latches
    45
- Cleaning
  45
  - Washing the Vehicle
    45
- Storage
  46

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Toro Workman MDX-D Manuals

Toro Workman MDX-D Service Manual (160 pages)

Table of Contents

This Page Is Intentionally Blank.

Chapter 1 -- Safety

Chapter 2 Product Records and Maintenance

Chapter 3 Diesel Engine

Chapter 6 -- Chassis

Chapter 4 - - Drive Train

Chapter 7 -- Electrical Drawings

Chapter 4 Drive Train

Chapter 5 -- Electrical System

Chapter 5 Electrical System

Chapter 6 Chassis

Toro Workman MDX-D Operator's Manual (52 pages)

Table of Contents

1 Installing the Steering Wheel

2 Checking the Fluid Levels and Tire Air Pressure

3 Reading the Manual and Viewing the Safety Training Material

Toro Workman MDX-D Operator's Manual (56 pages)

Table of Contents

1 Installing the Steering Wheel (Model 07236TC Only)

2 Connecting the Battery (Model 07236TC Only)

3 Checking the Fluid Levels and Tire

4 Reading the Manual and Viewing the Safety Training Material

5 Burnishing the Brakes

Toro Workman MDX-D Operator's Manual (52 pages)

Table of Contents

1 Installing the Steering Wheel

2 Connecting the Battery

3 Checking the Fluid Levels and Tire

4 Burnishing the Brakes

5 Reading the Manual and Viewing the Setup Material

Toro Workman MDX-D Operator's Manual (48 pages)

Table of Contents

1 Installing the Steering Wheel

2 Checking the Fluid Levels and Tire Air Pressure

3 Reading the Manual and Viewing the Safety Training Material

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