Page 1: Table Of Contents
1997 E150 www.hillerford.com Contents Before driving Introduction Instrumentation Controls and features Seating and safety restraints Starting and driving Starting Driving Roadside emergencies Servicing Maintenance and care Capacities and specifications Reporting safety defects Index...
Page 2: Introduction
SPECIAL NOTICES Using your light truck as an ambulance If your light truck is equipped with the Ford ambulance preparation package, it may be utilized as an ambulance. Ford urges ambulance manufacturers to follow the recommendations of the Ford incomplete vehicle manual, Ford truck body builder’s layout book...
Page 3 Introduction additional information, please contact the Light Truck Body Builders Advisory Service 1–800–635–5560. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition,...
Page 4 INFORMATION ABOUT THIS GUIDE The information found in this guide was in effect at the time of printing. Ford may change the contents without notice and without incurring obligation.
Page 5: Instrumentation
Instrumentation...
Page 6 Instrumentation Engine oil pressure gauge Engine coolant (pg. 13) temperature gauge (pg. 12) Speedometer (pg. 12) Battery Fuel Gauge voltage (pg. 12) gauge (pg. 13) Transmission control switch (pg. 24) Warning lights (pg. 8) Wiper/washer Speed controls control (pg. 28) (pg.
Page 7 Instrumentation Refer to Audio Guide Climate controls (pg. 17) (pg. 17) Vents (pg. 18)
Page 8 Instrumentation INSTRUMENT CLUSTER LIGHTS 0 0 0 0 0 0 0 0 0 0 BRAKE Brake system warning BRAKE This light illuminates when you turn the ignition key to START to verify that the indicator bulb is working. If the light stays on or comes on after you have released the parking brake fully, have the hydraulic brake system serviced.
Page 9 OVERDRIVE OFF detected. If the TCIL is flashing, contact your Ford dealer as soon as possible. If this condition persists, damage to the transmission could occur. The word “OFF” located on the...
Page 10 Instrumentation flash or remains on, have the system serviced immediately. Turn signal Illuminates when the left or right turn signal or the hazard lights are turned on. High beams Illuminates when the headlamp high beams are on. Door ajar (if equipped) DOOR Illuminates when the ignition AJAR...
Page 11 Instrumentation WARNING CHIMES Safety belt warning chime For information on the safety belt warning chime, refer to the Seating and safety restraints chapter. Supplemental restraint system (SRS) warning chime For information on the SRS warning chime, refer to the Seating and safety restraints chapter.
Page 12 Instrumentation Speedometer Indicates the current vehicle 50 60 speed. 0 0 0 0 0 0 km/h 0 0 0 0 Fuel gauge The fuel gauge displays approximately how much fuel is in the fuel tank, when the ignition switch is ON. The fuel gauge indicator may vary slightly when the vehicle is in motion.
Page 13 Instrumentation engine is overheating. Switch off the ignition and let it cool. Refer to Checking and adding engine coolant in the Maintenance and care chapter. Engine oil pressure gauge This shows the engine oil pressure in the system. Sufficient pressure exists as long as the needle remains in the normal range.
Page 14 Instrumentation Trip odometer 50 60 Can register the kilometers (mileage) of individual journeys. To reset, depress the control. 0 0 0 0 0 0 km/h 0 0 0 0...
Page 15: Controls And Features
Controls and features INSTRUMENT PANEL CONTROLS Headlamp control 1. Pull the headlamp control toward you to the first position. Parking lamps, tail lamps, license plate lamps and marker lamps are now on.
Page 16 Controls and features 2. Pull the headlamp control toward you to the outer position. Headlamps are now on in addition to above. 3. Rotate the control when it is in the on position to brighten or dim the instrument panel lamps. Rotate fully counterclockwise to operate courtesy and cargo lamps.
Page 17 Controls and features • the headlamp system is in the OFF or park lamp position Audio System For information on the audio system, refer to the Audio Guide. Power point electrical outlet The power point is a power source for the operation of electrical accessories.
Page 18 Controls and features similarly, the different functions are noted. Vents Airflow from the vents may be manually adjusted by moving the horizontal control or vertically adjusting the vent according to your airflow preference. Fan speed Turn the fan speed control to the desired speed.
Page 19 Controls and features Temperature Turn the temperature control to the desired mix of warm and cool air (left for cooler and right for warmer). COOL COOL Controlling airflow Turn the mode control to the desired airflow position. VENT NORM A C / A C / Using MAX A/C mode (if equipped)
Page 20 Controls and features Drive with the climate control system on (either in heating or A/C mode) to reduce humidity in your vehicle. Select MAX A/C for airflow through these vents: Using NORM A/C mode (if equipped) The NORM A/C mode directs outside conditioned air to flow through the instrument panel vents.
Page 21 Controls and features Using the mix mode The MIX mode directs outside air to flow through the floor vents and windshield defroster vents. The air conditioning will function to dehumidify the windows provided the outside temperature is above 10°C (50°F). Select the MIX mode for air to flow through these vents: Using the...
Page 22 Controls and features separate controls for the front and rear fans. In addition an auxiliary unit fan control is located in the headliner at a location between the front and rear seats. • To control the auxiliary fan with this control, the rear fan switch on the front control unit must be in the rear control position.
Page 23 Controls and features STEERING COLUMN CONTROLS Ignition ACCESSORY (1) allows operation of some accessories without starting the engine. LOCK (2) locks the steering wheel and allows the key to be removed from the ignition. LOCK also locks the gearshift. OFF (3) shuts off the engine and all accessories without locking the steering wheel or gearshift.
Page 24 Controls and features the vehicle in the Starting chapter. Gearshift For information on the gearshift, refer to Automatic Transmission Operation section of the Driving chapter. P R N Using overdrive (overdrive) is the normal drive position for the best fuel economy. The overdrive function allows automatic upshift and downshift operation in all gears.
Page 25 Controls and features Deactivating overdrive Press the transmission control switch (TCS) on the end of the gearshift lever. The Transmission Control Indicator Light (TCIL) (the word “OFF” on the gearshift lever) will illuminate. The transmission will only operate in gears one through three. Deactivate overdrive when: •...
Page 26 OVERDRIVE OFF The TCIL may flash steady if a malfunction is detected. If this occurs have your transmission serviced by your Ford dealer as soon as possible or damage may occur. Tilt steering Pull the control to adjust the steering column angle.
Page 27 Controls and features Hazard flasher control For more information on the hazard flasher control, refer to the Roadside emergencies chapter. Windshield wipers and washer • Push the end to activate the washer. • Push end once for a single wipe. •...
Page 28 Controls and features Speed control (if equipped) To turn speed control on • Press ON ACCEL COAST To turn speed control off • Press OFF or • Turn off the vehicle ignition. Once speed control is switched off, the previously programmed set speed will be erased.
Page 29 Controls and features If your vehicle slows downs more than 16 km/h (10 mph) below your set speed on an uphill, your speed control will disengage. This is normal. Pressing RES will re-engage it. Do not use the speed control in heavy traffic or on roads that are winding, slippery, or unpaved.
Page 30 Controls and features To disengage speed control • Depress the brake pedal. Disengaging the speed control will not erase the previously programmed set speed. To return to a set speed • Press RES. For RES to operate, the vehicle speed must be faster than 48 km/h (30 mph).
Page 31 Controls and features Courtesy/reading lamps The courtesy/reading lamps will illuminate when: • the lens is in the flat position and any door is open • the lens is in the flat position and the headlamp control is rotated fully counterclockwise •...
Page 32 Controls and features Power door locks (if equipped) Push to lock or unlock the doors. L All doors locked U All doors unlocked • Driver side • Passenger side...
Page 33 Controls and features Power Windows (if equipped) Driver side controls Press the appropriate window switch to operate the power windows. • Driver window • Front passenger window...
Page 34 Controls and features Passenger side controls Press the window switch to operate the power window. REMOTE ENTRY SYSTEM (IF EQUIPPED) The remote entry system allows you to lock or unlock all vehicle doors without a key. Unlocking the doors Press UNLOCK to unlock the driver door.
Page 35 Controls and features Sounding a panic alarm Press the PANIC control to activate the alarm. To deactivate the alarm, press the PANIC control again or turn the ignition to the ACC or ON position. This device complies with part 15 of the FCC rules.
Page 36 Controls and features Replacing lost transmitters Take all your vehicle’s transmitters to your dealer for reprogramming • a transmitter is lost or • you want to purchase additional transmitters (up to four may be programmed). Illuminated entry system The interior lamps illuminate when: •...
Page 37: Seating And Safety Restraints
Seating and safety restraints SEATS Front seats Adjusting manual seats Lift the adjustment control to move the seat forward or backward. Pull the control up to recline the seat Never adjust the driver’s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to avoid injuring people in a...
Page 38 Seating and safety restraints Adjusting power seats Pull the control up to recline the seat Move the control in the direction you want the seat to move. • Forward to move seat forward • Rearward to move seat rearward • Up to raise the seat •...
Page 39 Seating and safety restraints Lumbar support (if equipped) Rotate the control on the seat to increase or decrease the lumbar support. Rear bench seat To remove the seats: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in...
Page 40 Seating and safety restraints the detachable anchor and lifting upward. Stow the tongue end of the detachable anchor. 2. Lift and rotate the LH/RH seat latch handles rearward. 3. Lift the LH/RH latch rod hook ends out of the locking holes in the front strikers.
Page 41 Seating and safety restraints 3. Engage the LH/RH latch rod hook ends in the front striker locking holes. 4. Rotate the LH/RH latch handles forward, and at the same time slide the seat assembly forward to engage the strikers. Continue forward movement until the seat reaches the end of its travel.
Page 42 Seating and safety restraints the detachable anchor and lifting upward. Stow the tongue end of the detachable anchor. 2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount. 3.
Page 43 Seating and safety restraints To install the seats: 1. Position the seat to the floor mount. 2. Engage the four pins into the floor mount hole and push the seat toward the left side of the vehicle to fully engage. 3.
Page 44 Seating and safety restraints To prevent the risk of injury, make sure children sit where they can be properly restrained. Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision.
Page 45 Seating and safety restraints Safety belt buckle pretensioner Your vehicle is equipped with safety belt buckle pretensioners at the driver and front passenger seating positions. The safety belt buckle pretensioner is a device which removes excess webbing from the safety belt system.
Page 46 Seating and safety restraints the buckle and remove the tongue from the buckle. • rear seating positions, push the red release button on the side of the buckle and remove the tongue from the buckle. The lap belts should fit snugly and as low as possible around the hips, not around the waist.
Page 47 Seating and safety restraints Vehicle sensitive (emergency) locking mode In this mode, the shoulder belt will allow freedom of movement, locking tight only on hard braking, hard cornering or impacts of approximately 8 km/h (5 mph) or more. The front seat belts can also be made to lock by jerking on the belt.
Page 48 Seating and safety restraints Using the automatic locking mode 1. Buckle the combination lap and shoulder belt. 2. Grasp the shoulder portion and pull downward until the entire belt is extracted. 3. Allow the belt to retract. As the belt retracts, you will hear a clicking sound.
Page 49 Seating and safety restraints Canceling the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retract completely to cancel the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. Front safety belt height adjustment Your vehicle has safety belt height adjustments for the driver and front passenger.
Page 50 Seating and safety restraints Lap belts The lap belts in the center seating position of the three-passenger bench seat and both inboard seats of the four-passenger bench seat do not adjust automatically. You must adjust them to fit snugly and low as possible around your hips.
Page 51 Seating and safety restraints Use only extensions manufactured by the same supplier as the safety belt. Manufacturer identification is located at the end of the webbing on the label. Also, use the safety belt extension only if the safety belt is too short for you when fully extended.
Page 52 (if so equipped) and attaching hardware, should be inspected after any collision. Ford recommends that all safety belt assemblies used in vehicles involved in a collision be replaced. However, if the collision...
Page 53 Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln-Mercury dealer. If you are close to an inflating air bag, it could seriously injure you. Sit against the seatback and position your...
Page 54 Seating and safety restraints Children and air bags Children should be placed in the rear in an appropriate child safety seat that is properly secured to the vehicle. Children should always wear their safety belts. Failure to follow this instruction may increase the risk of personal injury in the event of a collision.
Page 55 Seating and safety restraints For additional important safety information on the proper use of seat belts, child seats and infant seats, please read the entire Seating and safety restraints chapter in this owner’s guide. How does the air bag supplemental restraint system work? The Air Bag Supplemental Restraint System is designed to...
Page 56 Seating and safety restraints that inflates the air bag. Small amounts of sodium hydroxide may be present which may irritate the skin and eyes, but none of the residue is toxic. The Air Bag Supplemental Restraint System will reduce, but not eliminate all injuries in an accident.
Page 57 Seating and safety restraints • one or more impact and safing sensors, • a readiness light and tone, • driver and front passenger safety belt buckle pretensioners • and the electrical wiring which connects the components. The diagnostic module monitors its own internal circuits and the supplemental air bag electrical system readiness (including the...
Page 58 Seating and safety restraints If any of these things happen, even intermittently, have the SRS serviced at your dealership or by a qualified technician immediately. Unless serviced, the system may not function properly in the event of a collision. Disposal of air bags and air bag equipped vehicles For disposal of air bags or air bag equipped vehicles, see your local...
Page 59 Ford recommends placing forward-facing safety seats in the second row and using safety seats with top tether straps for added protection.
Page 60 To improve the fit of lap and shoulder belts on children who have outgrown child safety seats, Ford recommends use of a belt-positioning booster seat that is labelled as conforming to all Federal motor vehicle safety standards.
Page 61 Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position which is capable of providing a tether anchorage.
Page 62 Seating and safety restraints • Put the safety belt in the automatic locking mode. Refer to Using the automatic locking mode in this chapter. Installing child safety seats in combination lap and shoulder belt seating positions 1. Position the child safety seat in a seat with a combination lap and shoulder belt.
Page 63 Seating and safety restraints Rear-facing child seats or infant carriers should never be placed in the front seats. 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat...
Page 64 Seating and safety restraints sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle for that seating position until you hear and feel the latch engage. Make sure the tongue is latched securely by pulling on it.
Page 65 Seating and safety restraints pull downward until all of the belt is extracted and a click is heard. 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode. 7.
Page 66 Seating and safety restraints able to pull more belt out). If the retractor is not locked, unbuckle the belt and repeat steps two through nine. Check to make sure the child seat is properly secured before each use. Installing a child safety seat at the rear center seating position with locking adjustable lap belt 1.
Page 67 Seating and safety restraints repeat steps 5 and 6, or properly install the child seat in a different seating position. Attaching safety seats with tether straps Some manufacturers make safety seats that include a tether strap that goes over the back of the vehicle seat and attaches to an anchoring point.
Page 68 Seating and safety restraints When using forward-facing child safety seats in vehicles with only two seating positions so the forward-facing child safety seat cannot be placed in the rear of the vehicle, move the passenger seat as far back from the instrument panel as possible.
Page 69 Seating and safety restraints passenger seat full forward. 3. Route the child safety seat tether strap over the back of the front right-hand passenger seat as shown. 4. Grasp the tether strap and position it to the seat pedestal as shown.
Page 70 Seating and safety restraints 5. Rotate the tether strap as shown. 6. Clip the tether strap to the seat pedestal as shown. Do not clip the tether strap to the seat pedestal as shown. If the tether strap is clipped incorrectly (as shown) the child safety seat may not be retained...
Page 71 Seating and safety restraints properly in the event of a collision. 7. Rotate the tether strap clip as shown. 8. Adjust the front right-hand passenger seat to the full rearward position. 9. Refer to the instructions in this section under Installing child safety seats in combination lap and shoulder belt seating positions to secure the child...
Page 72 Tether anchor hardware kits (Part No. 613D74) including instructions, may be obtained at no charge from any Ford dealer. • Second row bucket seats (at rear of lower seat frame) • 3–passenger bench seat (on rear...
Page 73: Starting
Starting STARTING YOUR VEHICLE Important safety precautions A computer system controls the engine’s idle revolutions per minute (RPM). When the engine starts, the idle RPM runs faster to warm the engine. If the engine idle speed does not slow down automatically, have the vehicle checked.
Page 74 Starting If you smell exhaust fumes inside your vehicle, have your dealer inspect your vehicle immediately. Do not drive if you smell exhaust fumes. Preparing to start the vehicle Engine starting is controlled by the spark ignition system. This system meets all Canadian Interference-Causing Equipment standard requirements regulating...
Page 75 Starting the Seating and safety restraints chapter. 2. Make sure the headlamps and vehicle accessories are off.
Page 76 Starting • Make sure the parking brake is set. • Make sure the gearshift is in P. P R N 3. Turn the key to the ON position (without turning the key to START.) 0 0 0 0 0 0 0 0 0 0 BRAKE...
Page 77 Starting Make sure the corresponding lights illuminate briefly. If a light fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light does not illuminate. STARTING PROCEDURE Starting the engine 1. Turn the key to 5 (Start) without pressing the accelerator.
Page 78 Starting faster and allows the heater-defroster system to respond quickly. They are strongly recommended if you live in a region where temperatures reach —23°C (–10°F) or below. For best results, plug the heater in at least three hours before starting the vehicle.
Page 79 Starting • the sound of the exhaust system changes • the vehicle has been damaged in a collision Important ventilating information If the engine is idling while the vehicle is stopped in a closed area VENT for long periods of time, open the NORM windows at least 2.5 cm (1 in).
Page 80: Driving
Driving BRAKES Your brakes are self-adjusting. Refer to the “Service Guide” for maintenance scheduling. Anti-lock brake system (ABS) (if equipped) The ABS operates by detecting the onset of wheel lock up during brake applications and compensating for this tendency. The front wheels are prevented from locking even when the brakes are firmly applied.
Page 81 Driving vehicle. However, if the normal brakes fail, the parking brake can be used to stop your vehicle in an emergency. Since the parking brake applies only the rear brakes, the vehicle’s stopping distance will increase greatly and the handling of your vehicle will be adversely affected.
Page 82 Driving Releasing parking brake • Push parking brake pedal down firmly, then release. If the parking brake is fully released, but the Brake System light remains on, have the brakes checked immediately. They may not be working properly. STEERING YOUR VEHICLE If the amount of effort needed to steer your vehicle changes at a constant speed, have the vehicle...
Page 83 Driving steering wheel seem to be in a different position while going straight down the road, have the suspension and steering checked for possible damage. AUTOMATIC TRANSMISSION OPERATION Hold the brake pedal down while you move the gearshift lever from position to position.
Page 84 Driving N (Neutral) — Vehicle is free to roll. (Overdrive)— The normal driving position for the best fuel economy. Transmission operates automatically in gears one through four. (Overdrive) can be deactivated by pressing the transmission control switch on the end of the gearshift lever.
Page 85 Driving word “OFF”) will no longer be illuminated. Each time the vehicle is started, the transmission will automatically return to normal overdrive mode and you must press the TCS to deactivate overdrive again if you do not want overdrive operation. 2 (Second) —...
Page 86 Driving 5. Shift the transmission to N (Neutral). 6. Start the vehicle. If you need to use the above procedure, it is possible that a fuse has blown and your brakelamps may not be functioning. Refer to the Roadside emergencies chapter for instructions on replacing fuses.
Page 87 Driving • Payload: Combined maximum allowable weight of cargo, passengers and optional equipment. The payload equals Gross Vehicle Weight Rating (GVWR) minus base curb weight. • GVW (Gross Vehicle Weight): Base curb weight plus the payload weight (including passengers, cargo and optional equipment.
Page 88 Driving loaded vehicle (including passengers and cargo) is permitted to tow. It is determined by subtracting the weight of the loaded towing vehicle from the GCWR of the towing vehicle. • Trailer weight range: Specified weight range that the trailer must fall within that ranges from zero to the maximum trailer weight rating.
Page 89 Driving Calculating the load your vehicle can carry/tow 1. Use the Safety Compliance Certification Label to find the axle code number and engine type for your vehicle. 2. Use the appropriate maximum Gross Combined Weight Rating (GCWR) chart to find the maximum GCWR for your type engine and rear axle ratio.
Page 90 Driving Trailer Towing Table GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Trailer weight Maximum Rear axle Engine GCWR kg range kg (lb) Frontal Area Of ratio (lb) (0-Maximum) Trailer Ft 4,990 2,766 4.6L 3.31 (11,000) (6,100) 5,216 2,993 4.6L 3.55 (11,500) (6,600) 5,443...
Page 91 Driving Trailer Towing Table GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Trailer weight Maximum Rear axle Engine GCWR kg range kg (lb) Frontal Area Of ratio (lb) (0-Maximum) Trailer Ft 5,897 3,402 5.4L 4.10 (13,000) (7,500) 7.3L 7,258 4,536 3.55 (Diesel) (16,000) (10,000)
Page 92 Driving Trailer Towing Table GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Trailer weight Maximum Rear axle Engine GCWR kg range kg (lb) Frontal Area Of ratio (lb) (0-Maximum) Trailer Ft 4,990 2,540 4.6L 3.31 (11,000) (5,600) 5,216 2,767 4.6L 3.55 (11,500) (6,100) 5,443...
Page 93 Driving Trailer Towing Table GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Trailer weight Maximum Rear axle Engine GCWR kg range kg (lb) Frontal Area Of ratio (lb) (0-Maximum) Trailer Ft 6,804 3,901 6.8L 3.73 (15,000) (8,600) 8,392 4,536 6.8L 4.10 (18,500) (10,000) E-350 RV Cutaway (single rear wheel)
Page 94 Driving Trailer Towing Table GCWR (Gross Combined Weight Rating)/Trailer Weights Maximum Trailer weight Maximum Rear axle Engine GCWR kg range kg (lb) Frontal Area Of ratio (lb) (0-Maximum) Trailer Ft E-250/350 Stripped Chassis (single rear wheel) 5,897 1,542 5.4L 4.10 (13,000) (3,400) 6,804...
Page 95 Driving it does not shift and change the weight on the hitch. Towing a trailer places an additional load on your vehicle’s engine, transmission, axle, brakes, tires and suspension. Inspect these components carefully after any towing operation. Do not exceed the GVWR or the GAWR specified on the Safety Compliance Certification Label.
Page 96 Driving bumpers have a Class III capability (2,270 kg [5,000 lb] trailer weight and 227 kg [500 lb] tongue weight. Safety chains Always use safety chains between your vehicle and trailer. Cross chains under the trailer tongue and allow slack for turning corners. Connect safety chains to the vehicle frame or hook retainers.
Page 97 When towing a trailer If towing a trailer and your vehicle is not equipped with the Ford trailer tow package, an auxiliary transmission fluid cooler is recommended. • Use D (Drive) rather than (Overdrive) while towing up or down steep hills.
Page 98 Driving must park on a grade, place wheel chocks under the trailer’s wheels. • After you have travelled about 80 km (50 miles), thoroughly check your hitch, electrical connections and trailer wheel lug nuts. Launching or retrieving a boat When backing down a ramp during boat launching or retrieval, •...
Page 99 Driving FUEL CONSUMPTION Fuel economy can be improved by avoiding: • lack of regular, scheduled maintenance • excessive speed • rapid acceleration...
Page 100: Roadside Emergencies
Roadside emergencies HAZARD LIGHTS CONTROL Use only in an emergency to warn traffic of vehicle breakdown, approaching danger, etc. Depress to activate all indicators simultaneously. Depress again to switch off. The warning lights can be operated when the ignition is off.
Page 101 Roadside emergencies 3. If no fuel leak is apparent, reset the fuel pump shut-off switch by pushing in the button on the switch. • Except commercial stripped chassis vehicles...
Page 102 Roadside emergencies • Commercial stripped chassis vehicles 4. Turn the ignition switch to the ON position. Pause for a few seconds and return the key to the OFF position. 5. Make a further check for leaks in the fuel system. FUSES AND RELAYS Fuses If electrical components in the...
Page 103 Roadside emergencies separation in the metal wire inside the fuse. Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. Even after a fuse is replaced, it will continue to blow if the cause of the overload is not identified...
Page 104 Roadside emergencies Instrument panel fuse panel...
Page 105 Roadside emergencies Number Fuse amperage Circuits protected rating 20 amp 4WABS or RABS module 15 amp 4WABS relay (coil), RABS (diode/resistor), instrument cluster, warning chime 15 amp Headlamp switch, radio sense, rear radio control, Remote keyless entry module 15 amp Power mirrors, modified vehicle, power locks w/RKE,...
Page 106 Roadside emergencies Number Fuse amperage Circuits protected rating 30 amp Noise supression capacitor, ignition coil positive feed, PCM relay diode/PCM power relay, fuel heater (diesel), glow plug relay (diesel) 30 amp Wiper control module, wiper motor 20 amp Headlamp switch (exterior lamps), Multi-function switch (flash-to-pass)
Page 107 Roadside emergencies Number Fuse amperage Circuits protected rating 30 amp Power windows Not used 20 amp Cigar lighter, data link connector 5 amp Illuminated entry 10 amp Left headlamp (low beam) Not used Not used 25 amp Instrument panel power point Not used 15 amp Headlamps (high...
Page 108: Servicing
Roadside emergencies Number Fuse amperage Circuits protected rating Not used Not used Power distribution box Always disconnect the battery before servicing high current fuses. Always replace the cover to the Power Distribution Box before reconnecting the battery or refilling fluid reservoirs.
Page 109 Roadside emergencies Number Fuse amperage Circuits protected rating 5 amp PCM keep alive memory 10 amp Right trailer turn signal 10 amp Left trailer turn signal Not used 60 amp Instrument panel fuses 30 amp PCM power relay 60 amp Auxiliary battery Not used 60 amp...
Page 110 Roadside emergencies Number Fuse amperage Circuits protected rating 60 amp Ignition switch feed Not used Not used 10 amp Alternator (diesel) 15 amp Horn, daytime running lamp module PCM diode Not used...
Page 111 Roadside emergencies Relays Relays are located in the power distribution box Ford recommends that relays be replaced by a qualified technician. 28 29 Position Circuit Not used Not used Trailer backup lamps Trailer running lamps Trailer battery charge relay Not used...
Page 112 Roadside emergencies Position Circuit Horn Fuel pump or IDM CHANGING TIRES Spare tire location The spare tire is stowed under the rear of your vehicle (except cutaway and stripped chassis models). To remove the spare tire: 1. Open both rear doors and remove thumb screw and anti-theft bracket.
Page 113 Roadside emergencies 2. Remove the access cover from the rubber strip behind the left door. 3. Insert the tapered end of the lug wrench or tip of jack handle through the access hole and into the tube. 4. Turn wrench or handle counterclockwise until cable is slack and tire can be slid rearward from under vehicle.
Page 114 Roadside emergencies Continue until the lift mechanism “clicks.” 4. Check that the tire is tightly seated under the vehicle by pushing against tire. Retighten as necessary. 5. Replace the access cover, anti-theft bracket and thumb screw. Use finger pressure only to secure the thumb screw.
Page 115 Roadside emergencies • Apply the parking brake • Block the wheel that is diagonally opposite the tire you are changing On E-Super Duty vehicles, the parking brake is on the transmission. Therefore, the vehicle will not be prevented from moving when a rear wheel is lifted, even if the parking brake is applied.
Page 116 Roadside emergencies If the vehicle slips off the jack, you or someone else could be seriously injured. 2. Get out spare tire and jack. 3. Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws.
Page 117 Roadside emergencies slide the jack under the vehicle. To lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack. The jack is only meant for changing the tire.
Page 118 Roadside emergencies Front axle jacking points: • All models 3. Turn the jack handle clockwise until the wheel is completely off the ground. 4. Remove the lug nuts with the lug nut wrench. 5. Replace the flat tire with the spare tire.
Page 119 Roadside emergencies 7. Lower the vehicle by turning the jack handle counterclockwise. 8. Remove the jack and fully tighten the lug nuts in the following pattern: 5 lug wheel 8 lug wheel Never use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system.
Page 120 9/16-18 and E-Super Duty * Torque specifications are for nut and bolt threads free of dirt and rust. Do not use oil or grease on threads. Use only Ford recommened replacement fasteners. JUMP STARTING YOUR VEHICLE The gases around the...
Page 121 Roadside emergencies Do not push-start your vehicle. You could damage the catalytic converter. For further information, see Jumper Cables in the Index. Batteries contain sulfuric acid which burns skin, eyes, and clothing. Connecting the jumper cables 1. Position the vehicles so that they do not touch one another.
Page 122 Roadside emergencies Do not connect the end of the second cable to the negative ([-]) terminal of the battery to be jumped. A spark may cause an explosion of the gases that surround the battery. Jump starting 1. Start the booster vehicle and run the engine at moderately increased speed.
Page 123 Roadside emergencies WRECKER TOWING The recommended method to tow your vehicle is with flatbed or wheel lift equipment. However, slingbelt towing is acceptable. On vehicles equipped with an air dam, the towbar will deform the rubber air dam. Never use a tow bar that attaches to the bumper when you tow your vehicle.
Page 124: Maintenance And Care
Maintenance and care SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • As possible, we design parts that can be replaced without tools. • We provide you with a “Service Guide”...
Page 125 Maintenance and care The cooling fan is automatic and may come on at any time. Always disconnect the negative terminal of the battery before working near the fan. • If you must work with the engine running, avoid wearing loose clothing or jewelry that could get caught in moving parts.
Page 126 Maintenance and care Working with the engine off 1. Set the parking brake fully and ensure the gearshift is securely P R N latched in P (Park). 2. Turn off the engine and remove the key. 3. Block the wheels to prevent the vehicle from moving unexpectedly.
Page 127 Maintenance and care Working with the engine on 1. Set the parking brake fully and ensure the gearshift is securely P R N latched in P (Park). 2. Block the wheels to prevent your vehicle from moving unexpectedly. Do not start your engine with the air cleaner removed and do not remove it while the engine is running.
Page 128 Maintenance and care OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. 2. While applying downward pressure on the hood, push the hood latch handle located just left of the center of the hood.
Page 129 Maintenance and care ENGINE COMPARTMENT COMPONENTS 1. Windshield washer fluid reservoir 2. Engine oil filler 3. Automatic transmission fluid dipstick 4. Air cleaner 5. Engine oil dipstick 6. Power steering fluid reservoir 7. Brake master cylinder 8. Engine coolant recovery reservoir 9.
Page 130 Ford warranty. Synthetic engine oils which are CERTIFIED and of the preferred viscosity may be used in your engine.
Page 131 Maintenance and care Checking the engine oil Check the engine oil each time you fuel your vehicle. To check the oil: 1. Make sure the vehicle is on level ground. If the engine is warm, turn the engine off and wait a few minutes for the oil to drain into the oil pan.
Page 132 Maintenance and care 5.4L/6.8L engines 5. Wipe the dipstick clean. Insert the dipstick fully, then remove it again. The oil level should be in the range shown on the dipstick. 6. If the oil level is below the ADD or MIN line, add engine oil as necessary.
Page 133 Maintenance and care Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter. 2. If the fluid level is not within the normal range, add only certified engine oil of the preferred viscosity.
Page 134 Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, startup engine noises or knock may be experienced.
Page 135 Maintenance and care If you use a brake fluid that is not DOT 3, you will cause permanent damage to your brakes. Do not let the reservoir for the master cylinder run dry. This may cause the brakes to fail. WASHER FLUID Use specially formulated windshield washer fluid rather...
Page 136 Maintenance and care Adding washer fluid The vehicle’s windshield washer reservoir is located on the passenger side of the engine compartment. If fluid needs to be added to the reservoir: • Lift the windshield reservoir cover. • Add enough washer fluid to fill the reservoir.
Page 137 Ford recommends Ford Premium Cooling System Fluid, which is an optimized formula that will protect all metals and rubber elastomers used in Ford engines for four years or 80,000 km (50,000 miles). It is neither necessary nor recommended to use supplemental coolant additives in your gasoline-powered vehicle.
Page 138 Maintenance and care standards for disposing of these types of fluids. Call your local recycling center to find out more about recycling automotive fluids. Adding engine coolant Never remove the pressure cap while the engine is running or hot. 1. Before you remove the cap, turn the engine off and let it cool.
Page 139 Maintenance and care • loose hose clamps What you should know about fail-safe cooling (if equipped) If the engine coolant supply is depleted, this feature allows the vehicle to be driven temporarily before incremental component damage is incurred. The “fail safe” distance depends on ambient temperatures, vehicle load and terrain.
Page 140 3. Remove dipstick and read fluid level. 4. Add power steering fluid until the fluid level reaches full mark on dipstick. Use only fluid that meets Ford specifications. Refer to Capacities and specifications.
Page 141 Maintenance and care CHECKING AND ADDING AUTOMATIC TRANSMISSION FLUID Service the automatic transmission according to the scheduled intervals in the Service Guide. Before adding any fluid, make sure the correct type will be used. This information is indicated on the dipstick.
Page 142 Maintenance and care speeds, in city traffic during hot weather or pulling a trailer, the vehicle should be turned off for about 30 minutes to allow the fluid to cool before checking. 1. Park the vehicle on a level surface. P R N 2.
Page 143 Maintenance and care Do not drive if the fluid level is below bottom hole and outside temperature is 10°C (50°F) or above. For E4OD transmissions, the fluid level should be within the HOT area, or if the vehicle has not been driven, within the COLD area.
Page 144 Maintenance and care DRIVELINE UNIVERSAL JOINT AND SLIP YOKE The universal joints standard with your vehicle do not require lubrication. If the original equipment universal joints are replaced with universal joints equipped with grease fittings, lubrication will be necessary at the intervals shown in the “Service Guide”...
Page 145 Maintenance and care Servicing your battery The low-maintenance battery has removable vent caps for checking the electrolyte level and adding water. Check the electrolyte level every 24 months or 40,000 km (24,000 miles) in average temperatures below 32°C (90°F). Keep the electrolyte level in each cell up to the level indicator.
Page 146 Maintenance and care 4. The relearning process will automatically complete as you drive the vehicle. • If you do not allow the engine to relearn its idle, the idle quality of your vehicle may be adversely affected until the idle is eventually relearned.
Page 147 Maintenance and care 1. Disconnect the primary battery ground cable. 2. Disconnect the auxiliary battery frame ground. Remove the ground bolt. Pull the cable away from the frame and make sure that the cable does not contact the frame. Connect: 1.
Page 148 Maintenance and care Diesel engines Disconnect: Secondary positive cable remains energized after disconnection. make sure the tool does not contact any ground surface. 1. Disconnect the secondary positive cable from the primary battery terminal. 2. Wrap the secondary positive cable with a non-conductive material to insulate.
Page 149 Maintenance and care Connect: Secondary positive cable remains energized after disconnection. make sure the tool does not contact any ground surface. 1. Reconnect the primary battery positive cable. 2. Reconnect the primary battery ground cable. 3. Unwrap the secondary positive cable and reconnect to the primary battery terminal.
Page 150 Maintenance and care the ignition to the LOCK position. Do not move the wipers manually across the windshield as this may cause damage to the wiper system. Inspect the wiper arm pivots on a regular basis to ensure the wiper arms move freely.
Page 151 Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear The treadwear grade is a...
Page 152 Maintenance and care conditions of their use, however, and may depart significantly from the norm due to variations in driving habits, service practices, and differences in road characteristics and climate. Traction A B C The traction grades, from highest to lowest are A, B, and C, and they represent the tire’s ability to stop on wet pavement as measured under test surfaces of asphalt and...
Page 153 Maintenance and care wheel than the minimum required by law. The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure.
Page 154 Maintenance and care The cold pressure amount is listed on the Safety Compliance Certification label. Improperly inflated tires can affect vehicle handling and can fail suddenly, possibly resulting in loss of vehicle control. Rotating the tires Rotate your tires at regular intervals for even wear.
Page 155 Maintenance and care • Five tire rotation Replacing the tires Replace the tires when the wear band is visible through the tire treads. When replacing full size tires, never mix radial, bias-belted, or bias-type tires. Use only the tire sizes that are listed on the tire pressure decal.
Page 156 The tires on your vehicle have all—weather treads to provide traction in rain and snow. However, in some climates, using snow tires and chains may be necessary. Ford offers tire cables as a Ford approved accessory and recommends use of these or their equivalents.
Page 157 Maintenance and care these components from the vehicle when using snow tires and chains. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUEL Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire.
Page 158 Maintenance and care Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before fueling your vehicle. • Always turn off the vehicle before fueling. • Automotive fuels can be harmful or fatal if swallowed. If fuel is swallowed, call a physician immediately, even if no symptoms are immediately...
Page 159 Maintenance and care vehicle. The damage may not be covered by your warranty. Your vehicle was not designed to use fuel containing manganese-based additives such as MMT. Additionally, vehicles certified to California emission standards (indicated on the underhood Vehicle Emissions Control Information label) are designed to operate on California reformulated gasolines.
Page 160 Cleaner air Ford approves the use of gasolines to improve air quality, including reformulated gasolines, that contain oxygenates such as a maximum of 10% ethanol or 15% MTBE.
Page 161 Maintenance and care 1. Fill the tank completely and record the initial odometer reading. 2. Each time you fill the tank, record the amount of fuel added (in liters or gallons). 3. After at least three to five fuel tank fill-ups, fill the fuel tank and record the current mileage reading.
Page 162 Maintenance and care • Use only unleaded fuel. • Avoid running out of fuel. • Do not turn off the ignition while the vehicle is in motion. • Have regular maintenance checks performed according to the intervals in the Service Guide.
Page 163 Maintenance and care • Fluid leaks • The or service engine soon lights illuminate in the instrument cluster and remain lit. • Strange odors • Engine runs more than five seconds after shut-off or engine misfires, surges, stalls or backfires •...
Page 164 Maintenance and care Preparing your vehicle for inspection/maintenance (I/M) testing In some localities it may be a legal requirement to pass an I/M test of the on-board diagnostic (OBD) II system. If your vehicle’s powertrain system or battery has just been serviced, the OBD II system is reset to a condition unready for I/M testing.
Page 165 Maintenance and care REPLACING BULBS Replacing exterior bulbs It is a good idea to check the operation of the following lights frequently: • Headlamps • Tail lamps • Brakelamps • High-mount brakelamp • Backup lamps • Hazard flashers • Turn signals •...
Page 166 Maintenance and care 1. Open the hood. 2. Push each clip tab toward the engine compartment and lift upward to the stop position. 3. Remove the headlamp assembly. 4. Remove bulb retention ring by turning it counterclockwise about 1/4 turn. 5.
Page 167 Seat belt light High beam indicator Brake Warning Turn signal indicator Anti-lock brake system Service engine soon Air bag readniness Door ajar Oil pressure/engine coolant Replaceable at Ford authorized radio service centers. NA — Natural amber K — Krypton filled bulb...
Page 168 Maintenance and care CLEANING AND CARING FOR YOUR VEHICLE Refer to the “Customer Assistance Guide” for a list of Ford-approved cleaners, polishes and waxes. Washing your vehicle Wash your vehicle regularly with cold or lukewarm water. Never use strong detergents or soap. If your vehicle is particularly dirty, use a quality car wash detergent.
Page 169 Minor scratches or paint damage from road debris may be repaired with touch-up paint, paint repair foil or aerosol paint spray from the Ford accessory line. Observe the application instructions on the products. Remove particles such as bird droppings, tree sap, insect remains, tar spots, road salt and industrial fallout immediately.
Page 170 Maintenance and care high pressure fluid could penetrate the sealed parts and cause damage. • Do not spray with cold water to avoid cracking the engine block. • Cover the highlighted areas to prevent water damage when cleaning the engine. •...
Page 171 Maintenance and care Cleaning the wiper blades If the wiper blades do not wipe properly, clean both the windshield and wiper blades using undiluted windshield wiper solution or a mild detergent. Rinse thoroughly with clean water. To avoid damaging the blades, do not use fuel, kerosene, paint thinner or other solvents.
Page 172 Maintenance and care Cleaning and maintaining the safety belts Clean the safety belts with a mild soap solution recommended for cleaning upholstery or carpets. Do not bleach or dye the belts, because these actions may weaken the belt webbing. Check the safety belt system periodically to make sure there are no nicks, wear or cuts.
Page 173: Capacities And Specifications
22.0L (23.2 qts.) 4.6L engine 23.7L (25.0 qts.) 5.4L engine 27.4L (29.0 qts.) 6.8L engine 29.0L (30.6 qts.) Rear axle Ford 8.8”/9.75” 2.6L (5.5 pints) conventional and Traction-Lok Dana 9.75” (M60-IU) 3.0L (6.3 pints) Dana 10.5” (M70-2U) 3.1L (6.6 pints) Dana 10.5”...
Page 174 Fill Dana rear axles to 1/4” to 3/4” below bottom of fill hole. Always use dipstick to determine exact fluid requirement. Optional tank, 208L (55 gal.). LUBRICANT SPECIFICATIONS Item Ford part name Ford part Ford number specification Brake master High...
Page 175 Capacities and specifications Item Ford part name Ford part Ford number specification Engine coolant Ford Premium E2FZ-19549-AA ESE-M97B44-A Cooling System Fluid Engine oil Motorcraft XO-5W30-QSP WSS-M2C153-F (gasoline) 5W-30 Super with API Premium Motor certification mark Engine oil Consult separate diesel engine owner’s guide...
Page 176 Synthetic rear axle lubricant * Add 118 ml (4 oz.) of EST-M2C118–A (friction modifier Part No. C8AZ-19B546–A) for complete refill of Ford Traction-Lok rear axles. ** Add 237 ml (6 oz.) of EST-M2C118–A (friction modifier Part No. C8AZ-19B546–A) for...
Page 177 Capacities and specifications complete refill of Dana Traction-Lok rear axles. ENGINE DATA 4.2L ENGINE Displacement 4.2L (256 cid) V6 Bore X Stroke 96.8 x 95.0 mm (3.81 x 3.74 in.) Induction Sequential multi-port fuel injection Ignition Electronic distributorless ignition system (EDIS) Firing order 1-4-2-5-3-6...
Page 178 Capacities and specifications 6.8L ENGINE Displacement 6.8L (415 cid) V10 Bore X Stroke 90.2 x 105.8 mm (3.55 x 4.17 in.) Induction Sequential multi-port fuel injection Ignition Coil on plug Firing order 1-6-5-10-2-7-3-8-4-9 Spark plug gap 1.37 mm (.054 in.) Compression ratio 9.0:1...
Page 179 Capacities and specifications VEHICLE DIMENSIONS Van/wagon models E-150 E-250 E-350 1 = Overall 2054.8 mm 2118.4 mm 2136.1 mm height (80.9 in.) (83.4 in.) (84.1 in.) 2 = Track 1762.8 mm (69.4 in.)/1701.8 mm (67.0 in.) front/rear 3 = Overall 2014.2 mm (79.3 in.) width (excluding mirrors)
Page 180 5 = Overall Refer to Body Builder for specifications. length VEHICLE IDENTIFICATION NUMBER Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places: • On the metal tag attached to the top of the instrument panel on...
Page 181 Capacities and specifications • On the safety compliance certification label. This label is required by the National Highway Traffic Safety Administration and is made of special material. If it is tampered with, it will be destroyed or a destruction pattern will appear. Incomplete vehicles On completed derivations of incomplete vehicles, the safety...
Page 182: Reporting Safety Defects
National Highway Traffic Safety Administration (NHTSA) in addition to Ford Motor Company. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
Page 183: Index
Index Air bag supplemental restraint heavy load .........86 system ..........52 Emission control system ..162 and child safety seats ....54 emissions warranty ....163 description ........52 Engine ........178 disposal ........58 check engine temperature indicator light ......57 warning, message center ..129 passenger air bag .....55 Engine block heater ....77 Audio system (see Electronic Engine coolant...
Page 184 Index Idle replacing the batteries .....35 relearning ........145 Reporting safety defects ..183 Ignition .........23 Safety restraints Inspection adjusting the safety belts ..49 maintenance testing ....164 automatic locking mode Jump-starting your vehicle 120,122 (retractor) .........47 attaching cables ......121 extension assembly ....50 disconnecting cables ....122 for children .......58 Lamps...
Page 185 Index checking the pressure ....153 Turn signal replacing ......116,155 indicator lights ......10 rotating ........155 Vehicle Identification Number snow tires and chains ....156 (VIN) ..........181 spare tire .........112 Ventilating your vehicle .....79 tire grades .......151 Voltmeter (see Battery voltage treadwear ........151 gauge) ..........13 Towing your vehicle ....123 Warning chimes ......11...
Page 192: Filling Station Information
Filling station information Fuel information Unleaded only - 87 octane Fuel tank capacity Refer to Refill capacities in the Capacities and specifications chapter. Engine oil Use only oil displaying the American Petroleum specifications Institute Certification Mark SAE 5W-30 Tire size and See Safety Compliance Certification Label on pressure inside of driver door...

Ford 1997 E150 Owner's Manual

Quick Links

Related Manuals for Ford 1997 E150

Summary of Contents for Ford 1997 E150

Table of Contents