Page 1 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation.
Page 2: Introduction
Introduction The following warning may be required by California law: CALIFORNIA Proposition 65 Warning Engine exhaust, some if its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer, or birth defects or other reproductive harm. ICONS Indicates a safety alert.
Page 3 INFORMATION ABOUT THIS GUIDE The information found in this guide was in effect at the time of printing. Ford may change the contents without notice and without incurring obligation. SPECIAL NOTICES...
Page 4 Light Truck Body Builders Advisory Service 1–877–840–4338. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance...
Page 5 Introduction Notice to owners of diesel-powered vehicles Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for information regarding correct operation and maintenance of your diesel-powered light truck. Notice to owners of natural gas fueled vehicles Before you drive your vehicle, be sure to read the “Natural Gas Vehicle Owner’s Guide Supplement.”...
Page 6 Introduction These are some of the symbols you may see on your vehicle. Safety Alert Fasten Safety Belt Air Bag-Side Child Seat Installation Warning Brake System Brake Fluid - Non-Petroleum Based Master Lighting Switch Fog Lamps-Front Fuel Pump Reset Windshield Defrost/Demist Power Windows Front/Rear...
Page 7 Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Power Steering Fluid Emission System Passenger Compartment Air Filter Vehicle Symbol Glossary Interior Luggage Compartment Release Symbol Engine Oil Engine Coolant Temperature Battery Battery Acid...
Page 8: Instrumentation
Instrumentation Instrument cluster Speed control* (pg. 10) (pg. 59) 0 0 0 0 0 0 km/h 0 0 0 0 SERVICE BRAKE ENGINE SOON ACCEL COAST Headlamp control (pg. 17) Turn signal and Driver air bag wiper/washer control (pg. 88) (pg.
Page 9: Climate Control System
Auxiliary power point (pg. 24) Gearshift (includes overdrive button) (pg. 116) Instrumentation Climate control system (pg. 18) VENT NORM REAR REAR CTRL COOL WARM PUSH SEEK TONE TONE VOL TUNE Electronic sound system AM/FM (pg. 25)
Page 10 Instrumentation WARNING LIGHTS AND CHIMES 50 60 0 0 0 0 0 0 km/h 0 0 0 0 SERVICE BRAKE ENGINE SOON Brake system warning Momentarily illuminates when the BRAKE ignition is turned to the ON position. Also illuminates if the parking brake is engaged.
Page 11 government emission standards. The OBD II system also assists the service technician in properly servicing your vehicle. The Service Engine Soon indicator light illuminates when the ignition is first turned to the ON position to check the bulb. If it comes on after the engine is started, one of the engine’s emission control systems may be malfunctioning.
Page 12 Instrumentation Transmission control indicator light (TCIL) Illuminates when the Transmission Control Switch (TCS), refer to OVERDRIVE Overdrive control in the Controls and Features chapter, has been pushed turning the transmission overdrive function OFF. When the TCIL (the word OFF on the gear shift) light is on, the transmission does not operate in the overdrive mode, refer to the Driving chapter for transmission function and operation.
Page 13 Turn signal Illuminates when the left or right turn signal or the hazard lights are turned on. If one or both of the indicators stay on continuously, check for a burned-out turn signal bulb. Refer to Exterior bulbs in the Maintenance and care chapter. High beams Illuminates when the high beam headlamps are turned on.
Page 14 Instrumentation Key-in-ignition warning chime/buzzer Sounds when the key is left in the ignition in the OFF/LOCK or ACC position and the driver’s door is opened. Headlamps on warning chime (if equipped) Sounds when the headlamps or parking lamps are on, the ignition is off (and the key is not in the ignition) and the driver’s door is opened.
Page 15 the gauge first indicates empty, there is a small amount of reserve fuel in the tank. When refueling the vehicle from an empty indication, the amount of fuel that can be added will be less than the advertised capacity due to the reserve fuel. Engine coolant temperature gauge Indicates the temperature of the engine coolant.
Page 16 Instrumentation Battery voltage gauge This shows the battery voltage when the ignition is in the ON position. If the pointer moves and stays outside the normal operating range (as indicated), have the vehicle’s electrical system checked as soon as possible. Odometer Registers the total kilometers (miles) of the vehicle.
Page 17: Controls And Features
HEADLAMP CONTROL Pull the headlamp control toward you to the first position to turn on the parking lamps, tail lamps, license plate lamps and marker lamps. Pull the headlamp control toward you to the outer position to turn on the headlamps (in addition to the previous lamps).
Page 18 Controls and features Flash to pass Pull toward you to activate and release to deactivate. PANEL DIMMER CONTROL To adjust the brightness of the instrument panel: Rotate clockwise/counterclockwise when the headlamp control is in the parking lamp or low-beam position. To turn on the courtesy lamp and cargo lamps: Rotate fully counterclockwise.
Page 19 Fan speed control Controls the volume of air circulated in the vehicle. Temperature control knob Controls the temperature of the airflow inside the vehicle. On heater-only systems, the air cannot be cooled below the outside temperature. Mode selector control Controls the direction of the airflow to the inside of the vehicle.
Page 20 Controls and features Remove any snow, ice or leaves from the air intake area (at the bottom of the windshield under the hood). When placing objects on top of your instrument panel, be careful to not place them over the defroster outlets. These objects can block airflow and reduce your ability to see through your windshield.
Page 21 Temperature control knob Controls the temperature of the airflow inside the vehicle. Mode selector control Controls the direction of the airflow to the inside of the vehicle. The air conditioning compressor will operate in all modes except VENT and FLR. However, the air conditioning will only function if the outside temperature is about 10°C (50°F) or higher.
Page 22 Controls and features OFF-Outside air is shut out and the fan will not operate. For short periods of time only, use this mode to prevent undesirable odors from entering the vehicle. FLR-Allows for maximum heating by distributing outside air through the floor ducts.
Page 23 drive for two or three minutes with the windows open. This will force most of the hot, stale air out of the vehicle. Then operate your air conditioner as you would normally. Do not place objects over the defroster outlets. These objects can block airflow and reduce your ability to see through your windshield.
Page 24 Controls and features Air temperature and air distribution are dependent upon the mode that is selected on the main climate control panel: MAX A/C-Distributes recirculated air conditioning through the overhead vents of the rear compartment. NORM A/C-Distributes recirculated air conditioning through the overhead vents of the rear compartment.
Page 25 USING YOUR AUDIO SYSTEM AM/FM Stereo (with 2 speakers) PUSH AM/FM Stereo (with 4 speakers and fade capability) PUSH AM / FM STEREO TONE TONE VOL TONE TONE VOL Controls and features SEEK TUNE AM/FM SEEK TUNE AM/FM...
Page 26 Controls and features Volume/power control Press the control to turn the audio system on or off. Turn the control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on.
Page 27 station is located there). Hold the control to move through the frequencies quickly. Press to move to the next frequency up the band (whether or not a listenable station is located there). Hold for quick movement. Seek function The seek function control works in radio mode. Seek function in radio mode Press to find the next...
Page 28 Controls and features Treble adjust The treble adjust control allows you to increase or decrease the audio system’s treble output. Press the TONE control twice, then use the volume knob to adjust the desired level. Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers.
Page 29 To set the hour, press and hold the CLK control until CLOCK SET appears in the display and press the SEEK control: to decrease hours and to increase hours. To set the minute, press and hold the CLK control until CLOCK SET appears in the display and press the TUNE control: to decrease minutes and...
Page 30 Controls and features AM/FM stereo cassette VOL - PUSH ON SEEK TUNE Volume/power control Press the control to turn the audio system on or off. Turn the control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal”...
Page 31 AM/FM select The AM/FM select control works in radio and tape modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the AM control to select from AM selections, and press the FM control to select from FM1 or FM2 memory preset stations.
Page 32 Controls and features Scan function The scan function works in radio mode. SCAN Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band. Press the SCAN control again to stop the scan mode.
Page 33 Treble adjust The treble adjust control allows you to increase or decrease the audio system’s treble output. Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers.
Page 34 Controls and features Automatic Music Search The Automatic Music Search feature allows you to quickly locate the beginning of the tape selection being played or to skip to the next selection. To activate the feature, momentarily depress the TAPE AMS button. Then, press either REW (for the beginning of the current selection) or FF (to advance to the next selection).
Page 35 Dolby noise reduction Dolby noise reduction operates only in tape mode. Dolby noise reduction reduces the amount of hiss and static during tape playback. Press the control to activate (and deactivate) Dolby noise reduction. Dolby noise reduction is manufactured under license from Dolby Laboratories Licensing Corporation.
Page 36 Controls and features to decrease minutes and to increase minutes. The CLK control will allow you to switch between media display mode (radio station, stereo information, etc.) and clock display mode (time). When in clock mode, the media information will display for 10 seconds, when the radio is turned on, and then revert to clock information.
Page 37 selected will be lit, while the controls which have no function for that mode will be turned off. Volume/power control Press the control to turn the audio system on or off. Turn the control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal”...
Page 38 Controls and features to increase volume compensation to decrease or shut off the volume compensation AM/FM select The AM/FM select control works in radio, tape and CD modes (if equipped). AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the control to switch between AM, FM1 or FM2 memory preset stations.
Page 39 disc unless the CD changer is in shuffle mode.) Refer to Shuffle feature for more information. Hold the control to continue reversing through the discs. Press to select the next disc in the CD changer. Hold the control to fast-forward through the remaining discs. Seek function The seek function control works in radio, tape or CD mode (if equipped).
Page 40 Controls and features Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band. Press the SCAN control again to stop the scan mode. Scan function in tape mode Press the SCAN control to hear a short sampling of all selections on the tape.
Page 41 Starting autoset memory preset 1. Select a frequency using the AM/FM select controls. 2. Press the AUTO control. 3. When the first six strong stations are filled, the station stored in memory preset control 1 will start playing. If there are less than six strong stations available on the frequency band, the remaining memory preset controls will all store the last strong station available.
Page 42 Controls and features Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers. Press the FADE control. Use the SEL control to adjust the sound between the front and rear speakers. Tape/CD select To begin tape play (with a tape loaded into the audio system) while in the radio or CD mode, press the TAPE control.
Page 43 In CD mode, pressing the control for less than three seconds results in slow forward action. Pressing the control for more than three seconds results in fast forward action. Tape direction select Press SIDE 1–2 to play the alternate side of a tape. Eject function Press the control to stop and eject a tape.
Page 44 Controls and features shuffle feature continues to the next disc after all tracks are played. Press the SHUFFLE control to start this feature. Random order play will continue until the SHUFFLE control is pressed again. Radio data system (RDS) feature This feature allows your audio system to receive station identification or program type from...
Page 45 Classic Country Info Jazz Oldies R & B Religious Rock Soft Top 40 Show With RDS activated, press the RDS control until SHOW is displayed. Use the SEL control to select TYPE (the display shows the program type), NAME (the display shows the call letters of the station) or NONE.
Page 46 Controls and features Use the SEL control to manually set the time. Press to increase hours/minutes. Press to decrease hours/minutes. Premium AM/FM Stereo/Cassette/Single CD VOL PUSH ON SEEK TUNE SCAN Volume/power control Press the control to turn the audio system on or off. Audio power can also be turned on by pressing the AM/FM select control or the tape/CD select...
Page 47 Controls and features Turn control to raise or lower VOL - PUSH ON volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on.
Page 48 Controls and features Tune adjust in radio mode Press to move to the next frequency down the band (whether or not a listenable station is located there). Hold the control to move through the frequencies quickly. Press to move to the next frequency up the band (whether or not a listenable station is located there).
Page 49 Seek function in radio mode Press to find the next listenable station down the frequency band. Press to find the next listenable station up the frequency band. Seek function in tape mode Press to listen to the previous selection on the tape. Press to listen to the next selection on the tape.
Page 50 Controls and features Scan function in tape mode Press the SCAN control to hear a short sampling of all selections on the tape. (The tape scans in a forward direction. At the end of the tape’s first side, direction automatically reverses to the opposite side of the tape.) To stop on a particular selection, press the control again.
Page 51 Starting autoset memory preset 1. Select a frequency using the AM/FM select controls. 2. Press the AUTO control. 3. When the first six strong stations are filled, the station stored in memory preset control 1 will start playing. If there are less than six strong stations available on the frequency band, the remaining memory preset controls will all store the last strong station available.
Page 52 Controls and features Press the TREB control then press: to decrease the treble output to increase the treble output. Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Press the BAL control then press: to shift sound to the left and to shift sound to the right.
Page 53 Tape/CD select To begin tape play (with a tape loaded into the audio system) while in the radio or CD mode, press the TAPE control. Press the button during rewind or fast forward to stop the rewind or fast forward function. To begin CD play (if CD(s) are loaded), press the CD control.
Page 54 Controls and features Eject function Press the EJ control to stop and eject a tape. Press the EJ control to stop and eject a CD. Dolby noise reduction Dolby noise reduction operates in tape mode. Dolby noise reduction reduces the amount of hiss and static during tape playback.
Page 55 Setting the clock To set the hour, press and hold the CLK control and press SEEK: to decrease hours and to increase hours. To set the minute, press and hold the CLK control and press TUNE: to decrease minutes and to increase minutes.
Page 56 Controls and features The CLK button will allow you to switch between media display mode (radio station, stereo information, etc.) and clock display mode (time). When in clock mode, the media information will display for 10 seconds, when the radio is turned on, and then revert to clock information.
Page 57 A disc with format and dimensions not within industry standards is inserted. Cleaning compact discs Inspect all discs for contamination before playing. If necessary, clean discs only with an approved CD cleaner and wipe the center out to the edge. Do not use circular motion. CD and CD player care Handle discs by their edges only.
Page 58 Controls and features Radio reception factors Three factors can affect radio reception: Distance/strength. The further an FM signal travels, the weaker it is. The listenable range of the average FM station is approximately 40 km (24 miles). This range can be affected by “signal modulation.” Signal modulation is a process radio stations use to increase their strength/volume relative to other stations.
Page 59 HAZARD FLASHER For information on the hazard flasher control, refer to Hazard flasher in the Roadside emergencies chapter. TURN SIGNAL CONTROL Push down to activate the left turn signal. Push up to activate the right turn signal. SPEED CONTROL (IF EQUIPPED) To turn speed control on Press ON.
Page 60 Controls and features To turn speed control off Press OFF or Turn off the vehicle ignition. Once speed control is switched off, the previously programmed set speed will be erased. To set a speed Press SET/SET ACC/SET ACCEL. For speed control to operate, the speed control must be ON and the vehicle speed must be greater than 48 km/h (30 mph).
Page 61 To set a higher set speed Press and hold SET/SET ACC/ SET ACCEL. Release the control when the desired vehicle speed is reached or Press and release SET/SET ACC/ SET ACCEL. Each press will increase the set speed by 1.6 km/h (1 mph) or Accelerate with your accelerator pedal.
Page 62 Controls and features To disengage speed control Depress the brake pedal. Disengaging the speed control will not erase the previously programmed set speed. Pressing OFF will erase the previously programmed set speed. To return to a previously set speed Press RES/RSM/RESUME. For RES/RSM/RESUME to operate, the vehicle speed must be faster than 48 km/h (30 mph).
Page 63 Controls and features TILT STEERING Pull the tilt steering control toward you to move the steering wheel up or down. Hold the control while adjusting the wheel to the desired position, then release the control. Never adjust the steering wheel when the vehicle is moving. WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield wiper control to the desired interval, low or high...
Page 64 Controls and features Push the control on the end of the stalk to activate washer. Push and hold for a longer wash cycle. The washer will automatically shut off after ten seconds of continuous use. OVERDRIVE CONTROL Activating overdrive (Overdrive) is the normal drive position for the best fuel economy. The overdrive function allows automatic upshifts and downshifts through all available gears.
Page 65 INTERIOR LAMPS Cargo and dome lamps Rear cargo lamps equipped with an ON/OFF/DOOR control will light when: the doors are closed and the control is in the ON position. the control is in the DOOR position and any door is open. the headlamp control is rotated fully counterclockwise.
Page 66 Controls and features Press the bottom portion of the rocker switch to open. POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L to lock all doors. Memory lock If you lock your doors with the power lock switch or the remote transmitter while the sliding door is open, the door will automatically lock after it is closed.
Page 67 Controls and features POWER SIDE VIEW MIRRORS (IF EQUIPPED) The ignition may be in any position to adjust the power side view mirrors. To adjust your mirrors: 1. Select to adjust the left mirror or to adjust the right mirror. 2.
Page 68 Controls and features Unlocking the doors Press this control to unlock the driver’s door. The interior lamps will illuminate. Press the control a second time within three seconds to unlock all doors. Locking the doors Press this control to lock all doors. To confirm all doors are closed and locked, press the control a second time within three seconds.
Page 69 Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Replacing the battery The transmitter is powered by one coin type three-volt lithium battery CR2032 or equivalent. Typical operating range will allow you to be up to 10 meters (33 feet) away from your vehicle.
Page 70 Controls and features Replacing lost transmitters Take all your vehicle’s transmitters to your dealer if service is required. If you purchase additional transmitters (up to four may be programmed into memory), perform the following procedure: To reprogram the transmitters yourself, place the key in the ignition and turn from OFF to ON eight times in rapid succession (within 10 seconds) ending in the ON position.
Page 71: Seating And Safety Restraints
SEATING Adjusting the front manual seat Never adjust the driver’s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to reduce the risk of injuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Page 72 Seating and safety restraints Adjusting the front power seat (if equipped) Never adjust the driver’s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Page 73 Seating and safety restraints Press the control to move the seat forward, backward, up or down. Using the manual lumbar support The lumbar support control is located on the inboard side of the driver’s seat. Turn the lumbar support control clockwise to increase firmness.
Page 74 Seating and safety restraints To make access to the 4th and 5th row seats easier, attach the 3rd and 4th row passenger side seat belts to the trim panel by using the snaps attached to the seat belt webbing and the trim panel. Rear bench seat To remove the seats: 1.
Page 75 Stow the tongue end of the detachable anchor (2nd row only). 2. Pull the LH/RH seat latch handles, located under the seat, rearward to release the latch hook ends from the front strikers. 3. Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers.
Page 76 Seating and safety restraints Always latch the vehicle seat to the floor, whether the seat is occupied or empty. If not latched, the seat may cause injury during a sudden stop. Quick release captains chair To remove the seats: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting...
Page 77 2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount. 3. Remove the seat. To install the seats: Check to see that the seat and seatback is latched securely in position.
Page 78 Seating and safety restraints Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag SRS is provided.
Page 79 Seating and safety restraints Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle.
Page 80 Seating and safety restraints When to use the automatic locking mode Anytime a child safety seat is installed in a passenger front or outboard rear seating position (if equipped). Children 12 years old and under should be properly restrained in the rear seat whenever possible.
Page 81 How to disengage the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. Safety belt pretensioner Your vehicle is equipped with safety belt pretensioners at the driver and front passenger seating positions.
Page 82 Seating and safety restraints Lap belts Adjusting the lap belt The lap belt does not adjust automatically. The lap belts should fit snugly and as low as possible around the hips, not around the waist. Insert the tongue into the correct buckle (the buckle closest to the direction the tongue is coming from).
Page 83 Safety belt extension assembly If the safety belt assembly is too short, even when fully extended, 20 cm (8 inches) can be added to the safety belt assembly by adding a safety belt extension assembly (part number 611C22). Safety belt extension assemblies can be obtained from your dealer at no cost.
Page 84 Seating and safety restraints Belt minder (if equipped) The Belt Minder feature is a supplemental warning to the safety belt warning function. This feature provides additional reminders to the driver that the driver’s safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument cluster.
Page 85 3 of 4 fatal crashes occur within 25 miles of home. Ford designs its safety belts to enhance comfort. If you are uncomfortable - try different positions for the safety belt upper anchorage and seatback which should be as upright as possible;...
Page 86 Seating and safety restraints Do not sit on top of a buckled safety belt to avoid the Belt Minder chime. Sitting on the safety belt will increase risk of injury in an accident. To disable (one time) or deactivate the Belt Minder feature please follow the directions stated below.
Page 87 (if equipped), shoulder belt guide on seatback (if equipped), child safety seat tether bracket assemblies (if equipped), and attaching hardware, should be inspected after a collision. Ford recommends that all safety belt assemblies used in vehicles involved in a collision be replaced.
Page 88 This information will assist Ford in the servicing of your vehicle and may help Ford better understand real world collisions and further improve the safety of future vehicles.
Page 89 Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln-Mercury dealer. Seating and safety restraints...
Page 90 Seating and safety restraints Children and air bags For additional important safety information, read all information on safety restraints in this guide. Children must always be properly restrained. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position.
Page 91 Seating and safety restraints The air bags inflate and deflate rapidly upon activation. After air bag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder (to lubricate the bag) or sodium compounds (e.g., baking soda) that result from the combustion process that inflates the...
Page 92 Seating and safety restraints Several air bag system components get hot after inflation. Do not touch them after inflation. If the air bag is inflated, the air bag will not function again and must be replaced immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision.
Page 93 Forward facing convertible safety seats can be used in the center of the three-passenger second row bench seat only if a top tether strap is used. Ford recommends placing forward-facing safety seats in the second row and using safety seats with top tether straps for added protection.
Page 94 To improve the fit of lap and shoulder belts on children who have outgrown child safety seats, Ford recommends use of a belt-positioning booster seat that is labelled as conforming to all Federal motor vehicle safety standards. Belt-positioning booster seats raise the child and provide a shorter, firmer seating cushion that encourages safer seating posture and better fit of lap and shoulder belts on the child.
Page 95 SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weight of the child. Carefully follow all of the manufacturer’s instructions with the safety seat you put in your vehicle. If you do not install and use the safety seat properly, the child may be injured in a sudden stop or collision.
Page 96 Seating and safety restraints Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position which is capable of providing a tether anchorage. For more information on top tether straps, refer to Attaching safety seats with tether straps.
Page 97 Seating and safety restraints 2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions.
Page 98 Seating and safety restraints 5. To put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is extracted. 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode.
Page 99 Some manufacturers make safety seats that include a tether strap that goes over the back of the vehicle seat and attaches to an anchoring point. Other manufacturers offer the tether strap as an accessory. Contact the manufacturer of your child safety seat for information about ordering a tether strap.
Page 100 Seating and safety restraints 1. Position the child safety seat on the front right-hand passenger seat. 2. Adjust the front right-hand passenger seat full forward. 3. Route the child safety seat tether strap over the back of the front right-hand passenger seat as shown. 4.
Page 101 Seating and safety restraints 5. Rotate the tether strap as shown. 6. Clip the tether strap to the seat pedestal as shown. Do not clip the tether strap to the seat pedestal as shown. If the tether strap is clipped incorrectly (as shown) the child safety seat may not be retained properly in the event of a...
Page 102 Seating and safety restraints 7. Rotate the tether strap clip as shown. 8. Adjust the front right-hand passenger seat to the full rearward position. 9. Refer to the instructions in this section under Installing child safety seats in combination lap and shoulder belt seating positions to secure the child safety seat.
Page 103 Rear seating positions Attachment holes have been provided in your vehicle to attach anchor hardware, if desired. Tether anchor hardware kits (Part No. 613D74) including instructions, may be obtained at no charge from any Ford dealer. Second row bucket seats (at rear of lower seat frame) 3–passenger bench seat (on rear...
Page 104 Starting PREPARING TO START YOUR VEHICLE Engine starting is controlled by the powertrain control system. This system meets all Canadian Interference-Causing Equipment standard requirements regulating the impulse electrical field strength of radio noise. When starting a fuel-injected engine, avoid pressing the accelerator before or during starting.
Page 105 2. Make sure the headlamps and vehicle accessories are off. 3. Make sure the parking brake is set. 4. Make sure the gearshift is in P (Park). 5. Turn the key to 4 (ON) without turning the key to 5 (START). If there is difficulty in turning the key, firmly rotate the steering wheel left and right until the key turns...
Page 106 Starting 50 60 0 0 0 0 0 0 km/h 0 0 0 0 SERVICE BRAKE ENGINE SOON Make sure the corresponding lights illuminate briefly. If a light fails to illuminate, have the vehicle serviced. If the driver’s safety belt is fastened, the light may not illuminate.
Page 107 recommended if you live in a region where temperatures reach -23°C (-10°F) or below. For best results, plug the heater in at least three hours before starting the vehicle. Using the heater for longer than three hours will not harm the engine, so the heater can be plugged in the night before starting the vehicle.
Page 108 Starting Important ventilating information If the engine is idling while the vehicle is stopped in an open area for long periods of time, open the windows at least 2.5 cm (one inch). Adjust the heating or air conditioning (if equipped) to bring in fresh air. Improve vehicle ventilation by keeping all air inlet vents clear of snow, leaves and other debris.
Page 109: Driving
Driving BRAKES Your service brakes are self-adjusting. Refer to the scheduled maintenance guide for scheduled maintenance. Occasional brake noise is normal and often does not indicate a performance concern with the vehicle’s brake system. In normal operation, automotive brake systems may emit occasional or intermittent squeal or groan noises when the brakes are applied.
Page 110 Driving ABS warning lamp warning lamp in the instrument cluster momentarily illuminates when the ignition is turned to the ON position. If the light does not illuminate momentarily at start up, remains on or continues to flash, the ABS needs to be serviced. With the ABS light on, the anti-lock brake system is disabled and normal braking is still effective unless the...
Page 111 Parking brake Type A Type B Apply the parking brake whenever the vehicle is parked. Push pedal downward to set the parking brake. The BRAKE warning lamp in the instrument cluster illuminates and remains illuminated (when the ignition is turned ON) until the parking brake is released.
Page 112 Driving Type A Push the pedal downward again to release the parking brake. Driving with the parking brake on will cause the brakes to wear out quickly and reduce fuel economy. Type B Pull the release lever to release the parking brake.
Page 113 high crown in center of road high crosswinds wheels out of alignment loose or worn components in steering linkage TRACTION-LOK AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly when one wheel is on a poor traction surface. Under normal conditions, the Traction-Lok axle functions like a standard rear axle.
Page 114 Driving Vehicles with a higher center of gravity such as utility and four-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road conditions.
Page 115 Do not drive your vehicle until you verify that the brakelamps are working. If your vehicle gets stuck in mud or snow it may be rocked out by shifting from forward and reverse gears, stopping between shifts, in a steady pattern. Press lightly on the accelerator in each gear. Do not rock the vehicle if the engine is not at normal operating temperature or damage to the transmission may occur.
Page 116 Driving Always set the parking brake fully and make sure the gearshift lever is latched in P (Park). Turn off the ignition whenever you leave your vehicle. R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move backward.
Page 117 additional engine downhill braking is desired. If towing a trailer, refer to Driving while you tow in the Trailer towing section. To return to (Overdrive) mode, press the transmission control switch (TCS). The TCIL (the word OFF) will no longer be illuminated. Each time the vehicle is started, the transmission will automatically return to normal overdrive mode.
Page 118 Driving If the shift quality does not improve within a few hundred kilometers (miles) of operation, or if the downshifts and other throttle conditions do not function normally, see your dealer or a qualified service technician as soon as possible. VEHICLE LOADING Before loading a vehicle, familiarize yourself with the following terms: Base Curb Weight: Weight of the vehicle including any standard...
Page 119 Trailer Weight Range: Specified weight range that the trailer must fall within that ranges from zero to the maximum trailer weight rating. Remember to figure in the tongue load of your loaded trailer when figuring the total weight. Do not exceed the GVWR or the GAWR specified on the certification label.
Page 120 Driving Loaded vehicles, with a higher center of gravity, may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle. Your vehicle has the capability to haul more cargo and people than most passenger cars.
Page 121 GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Engine axle GCWR-kg ratio 4.2L 3.73 4 763 (10 500) 5.4L 3.73 5 897 (13 000) (3 901 kg [8 600 lb.]-3 924 kg [8 650 lb.] GVW) 4.2L 4.09 4 990 (11 000) 5.4L 3.73 5 897 (13 000)
Page 122 Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Engine axle ratio Club Wagon Regular E-350 (12 passenger) 5.4L 3.55 5 443 (12 000) 5.4L 4.10 5 897 (13 000) 6.8L 3.73 6 804 (15 000) 6.8L 4.10 8 392 (18 500) Club Wagon Super E-350 (15 passenger) 5.4L 3.55...
Page 123 Your vehicle’s load capacity is designated by weight, not by volume, so you cannot necessarily use all available space when loading a vehicle. Distribute the load so that only 10 to 15% of the total is on the tongue. Tie down the load so that it does not shift and change the weight on the hitch.
Page 124 Driving Do not connect a trailer’s hydraulic brake system directly to your vehicle’s brake system. Your vehicle may not have enough braking power and your chances of having a collision greatly increase. The braking system of the tow vehicle is rated for operation at the GVWR not GCWR.
Page 125 Servicing after towing If you tow a trailer for long distances, your vehicle will require more frequent service intervals. Refer to your Scheduled Maintenance Guide for more information. Trailer towing tips Practice turning, stopping and backing up in an area before starting on a trip to get the feel of the vehicle trailer combination.
Page 126 If a distance of 80 km (50 miles) or a speed of 56 km (35 mph) must be exceeded, the drive shaft will have to be removed. Ford recommends the driveshaft be removed/installed only by a qualified technician. See your local dealer for driveshaft removal/installation.
Page 127: Roadside Emergencies
GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: 24–hours, seven days a week for the Basic warranty period (Canada) or New Vehicle Limited Warranty period (U.S.) of three years or 60,000 km (36,000 miles),...
Page 128 Roadside emergencies Roadside coverage beyond basic warranty In the United States, you may purchase additional roadside assistance coverage beyond this period through the Ford Auto Club by contacting your Ford or Lincoln Mercury dealer. HAZARD FLASHER Use only in an emergency to warn traffic of vehicle breakdown, approaching danger, etc.
Page 129 Roadside emergencies The fuel pump shut-off switch is located in the passenger’s foot well, behind the kick panel, except for commercial stripped chassis vehicles.
Page 130: Fuses And Relays
Roadside emergencies For commercial stripped chassis vehicles, the fuel pump shut-off switch is located on a bracket above the brake pedal. Use the following procedure to reset the fuel pump shut-off switch. 1. Turn the ignition to the OFF position. 2.
Page 131 Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. Standard fuse amperage rating and color Fuse Mini Rating Fuses Grey Violet Pink...
Page 132 Roadside emergencies The fuses are coded as follows. Fuse/Relay Fuse Amp Location Rating Passenger Compartment Fuse Panel Description 4WABS Module Brake Warning Diode/Resistor, Instrument Cluster, Warning Chime, 4WABS Relay, Warning Indicators Main Light Switch, RKE Module, Radio Power Locks w/RKE, Illuminated Entry, Warning Chime, Modified Vehicle, Power Mirrors, Main Light Switch, Courtesy Lamps RKE Module, Power Lock Switches,...
Page 133 Fuse/Relay Fuse Amp Location Rating — — — — — Roadside emergencies Passenger Compartment Fuse Panel Description Radio Capacitor(s), Ignition Coil, PCM Diode, PCM Power Relay, Fuel Heater, Glow Plug Relay (Diesel Only) Wiper Control Module, Windshield Wiper Motor Main Light Switch, (External Lamps) Multi-Function Switch (Flash-to-pass) Brake Pressure Switch, Multi-Function Switch (Hazards), RABS, Brake Pedal...
Page 134 Roadside emergencies Fuse/Relay Fuse Amp Location Rating 20A C.B. * Either Fuse 21 or Circuit breaker 43 will be present for power windows. Power distribution box The power distribution box is located in the engine compartment. The power distribution box contains high-current fuses that protect your vehicle’s main electrical systems from overloads.
Page 135 The high-current fuses are coded as follows. Fuse/Relay Fuse Amp Location Rating 10A* 10A* 10A* 60A** 30A** 60A** 30A** 60A** 50A** Roadside emergencies Power Distribution Box Description — Not Used — Not Used — Not Used PCM Keep Alive Memory, Instrument Cluster Right Trailer Turn Signal Left Trailer Turn Signal...
Page 136 Roadside emergencies Fuse/Relay Fuse Amp Location Rating 30A** 40A** 50A** 30A** 60A** 60A** 20A** 50A** 40A** 60A** 20A* 10A* 15A* * Mini Fuses ** Maxi Fuses Power Distribution Box Description Trailer Running Lamps Relay, Trailer Backup Lamps Relay Main Light Switch RKE Module, Auxiliary Blower Motor Relay Fuel Pump Relay, IDM (Diesel) I/P Fuses 40, 41...
Page 137 Roadside emergencies Relays Relays are located in the power distribution box and should be replaced by qualified technicians. CHANGING THE TIRES If you get a flat tire while driving, do not apply the brake heavily. Instead, gradually decrease your speed. Hold the steering wheel firmly and slowly move to a safe place on the side of the road.
Page 138 Roadside emergencies To stow the spare tire: 1. Lay the tire on the ground under the rear of the vehicle with the valve stem facing up. Stow aluminum wheels with valve stem facing down. 2. Install the retainer through the wheel center. 3.
Page 139 Type A Type B 4. Apply the parking brake and turn engine OFF. 5. Block the wheel that is diagonally opposite the tire you are changing. On E-450 vehicles, the parking brake is on the transmission. Therefore, the vehicle will not be prevented from moving when a rear wheel is lifted, even if the parking brake is applied.
Page 140 Roadside emergencies 6. Remove the spare tire and jack from the storage location. 7. Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws. Remove any wheel trim. Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off.
Page 141 Roadside emergencies Never use the front or rear differential as a jacking point. Rear axle jacking points: All models except E-Super Duty E-Super Duty...
Page 142 Roadside emergencies Front axle jacking points: All models Place the jack under the pin on the front axle. 3. Turn the jack handle clockwise until the wheel is completely off the ground. 4. Remove the lug nuts with the lug nut wrench. 5.
Page 143 8. Remove the jack and fully tighten the lug nuts in the following pattern: 5-lug wheel 8-lug wheel Never use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system. This damage could allow the wheels to come off while the vehicle is being driven.
Page 144 E-250, E-350 and E-Super Duty * Torque specifications are for nut and bolt threads free of dirt and rust. Do not use oil or grease on threads. Use only Ford recommended replacement fasteners. JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes.
Page 145 Roadside emergencies 5. Turn the heater fan on in both vehicles to protect any electrical surges. Turn all other accessories off. Connecting the jumper cables 1. Connect the positive (+) booster cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery.
Page 146 Roadside emergencies 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system.
Page 147 Roadside emergencies Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables.
Page 148 Roadside emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Page 149 If the vehicle is towed by other means or incorrectly, vehicle damage may occur. Ford Motor Company provides a towing manual for all authorized tow truck operators. Have your tow truck operator refer to this manual for proper hook-up and towing procedures for your vehicle.
Page 150: Maintenance And Care
Maintenance and care SERVICE RECOMMENDATIONS To help you service your vehicle: We highlight do-it-yourself items in the engine compartment for easy location. We provide a Scheduled Maintenance Guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide necessary parts and service.
Page 151 Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel.
Page 152 Maintenance and care IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Windshield washer fluid reservoir 2. Engine oil filler cap (except 4.2L V6 engine) 3.
Page 153 1. Make sure the vehicle is on level ground. 2. Turn the engine off and wait a few minutes for the oil to drain into the oil pan. 3. Set the parking brake and ensure the gearshift is securely latched in P (Park).
Page 154 Motor oil displaying the API certification trademark will meet all requirements for your vehicle’s engine. Ford oil specification is WSS-M2C153-G. Do not use supplemental engine oil additives, oil treatments or engine treatments. They are unnecessary and could, under certain conditions,...
Page 155 Change your engine oil and filter according to the appropriate schedule listed in the Scheduled Maintenance Guide. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises or knock may be experienced.
Page 156 Maintenance and care 3. Carefully separate the two halves of the air filter housing. 4. Remove the air filter element from the housing. 5. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing. This could cause filter damage and allow unfiltered air to enter the engine if not properly seated.
Page 157 4. Use only a DOT 3 brake fluid certified to meet Ford specifications. Refer to Lubricant specifications in the Capacities and specifications chapter. Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes. Seek medical attention if irritation persists.
Page 158 Ford Premium Engine Coolant E2FZ-19549-AA (in Canada, Motorcraft CXC-10), or an equivalent premium engine coolant that meets Ford specification ESE-M97B44-A. A 50/50 mixture of distilled water and Ford Premium Engine Coolant provides: maximum cooling system efficiency.
Page 159 When the engine is cold, check the level of the engine coolant in the reservoir. The engine coolant should be at the “cold fill level” or within the “cold fill range” as listed on the engine coolant reservoir (depending upon application).
Page 160 Maintenance and care Adding engine coolant Use only Ford Premium Engine Coolant E2FZ-19549-AA (in Canada, Motorcraft CXC-10) or a premium engine coolant that meets Ford specification ESE-M97B44-A. DO NOT USE Ford Extended Life Engine Coolant F6AZ-19544-AA (orange in color). DO NOT USE a DEX-COOL engine coolant or an equivalent engine coolant that meets Ford specification WSS-M97B44-D.
Page 161 4. When you are sure that all the pressure has been released, use the cloth to turn it counterclockwise and remove the cap. Recycled engine coolant Ford Motor Company recommends the use of a recycled engine coolant produced by Ford-approved processes. Not all coolant recycling processes produce coolant which meets Ford specification ESE-M97B44-A.
Page 162 Maintenance and care Severe climates If you drive in extremely cold climates (less than –36° C [–34° F]): it may be necessary to increase the coolant concentration above 50%. NEVER increase the coolant concentration above 60%. increased engine coolant concentrations above 60% will decrease the overheat protection characteristics of the engine coolant and may cause engine damage.
Page 163 How fail-safe cooling works If the engine begins to overheat: the engine coolant temperature gauge will move to the red (hot) area. illuminate. the Service Engine Soon indicator light will illuminate. If the engine reaches a preset over-temperature condition, the engine will automatically switch to alternating cylinder operation.
Page 164 Maintenance and care Driving the vehicle without repairing the engine problem increases the chance of engine damage. Take your vehicle to a service facility as soon as possible. CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the Scheduled Maintenance Guide for the service interval schedules.
Page 165 For E-SuperDuty vehicles with the Hydro-Boost Brake System, do not press the brake pedal after the engine has been turned off. 5. Recheck the fluid level on the dipstick. Do not add fluid if the level is between the arrows in the FULL COLD range. 6.
Page 166 Maintenance and care 7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated area for normal operating temperature or ambient temperature. Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is above 10°C (50°F).
Page 167 Maintenance and care Use of a non-approved automatic transmission fluid may cause internal transmission component damage. If necessary, add fluid in 250 mL (1/2 pint) increments through the filler tube until the level is correct. If an overfill occurs, excess fluid should be removed by a qualified technician.
Page 168 Maintenance and care cells with distilled water. If the battery needs water often, have the charging system checked. If your battery has a cover/shield, make sure it is reinstalled after the battery has been cleaned or replaced. For longer, trouble-free operation, keep the top of the battery clean and dry.
Page 169 3. Run the engine until it reaches normal operating temperature. 4. Allow the engine to idle for at least one minute. 5. Turn the A/C on and allow the engine to idle for at least one minute. 6. With your foot on the brake pedal and with the A/C on, put the vehicle in D (Drive) and allow the engine to idle for at least one minute.
Page 170 Maintenance and care Disconnecting dual batteries (if equipped) The primary battery is located under the hood. The auxiliary battery is located on the passenger side frame rail. Gasoline engines Disconnect: 1. Disconnect the primary battery ground cable.
Page 171 2. Disconnect the auxiliary battery frame ground. Remove the ground bolt. Pull the cable away from the frame and make sure that the cable does not contact the frame. Connect: 1. Reconnect the auxiliary battery frame ground. 2. Reconnect the primary battery ground cable.
Page 172 Maintenance and care 1. Disconnect the secondary positive cable from the primary battery terminal. 2. Wrap the secondary positive cable with a non-conductive material to insulate. 3. Disconnect the primary battery ground cable. 4. Disconnect the primary battery positive cable. Connect: Secondary positive cable remains energized after disconnection.
Page 173 Maintenance and care 1. Reconnect the primary battery positive cable. 2. Reconnect the primary battery ground cable. 3. Unwrap the secondary positive cable and reconnect to the primary battery terminal. WINDSHIELD WIPER BLADES Check the wiper blades at least twice a year or when they seem less effective.
Page 174 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it.
Page 175 Treadwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (1 1/2) times as well on the government course as a tire graded 100.
Page 176 Maintenance and care SERVICING YOUR TIRES Checking the tire pressure Use an accurate tire pressure gauge. Check the tire pressure when tires are cold, after the vehicle has been parked for at least one hour or has been driven less than 5 km (3 miles).
Page 177 If you do not follow these precautions, your vehicle may not drive properly and safely. Make sure that all replacement tires are of the same size, type, load-carrying capacity and tread design (e.g., “All Terrain”, etc.), as originally offered by Ford. Maintenance and care...
Page 178 Maintenance and care Do not replace your tires with “high performance” tires or larger size tires. Failure to follow these precautions may adversely affect the handling of the vehicle and make it easier for the driver to lose control and roll over. Tires that are larger or smaller than your vehicle’s original tires may also affect the accuracy of your speedometer.
Page 179 WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 180 Maintenance and care Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury. Avoid getting fuel liquid in your eyes.
Page 181 Maintenance and care Choosing the right fuel Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law and could damage your vehicle. Do not use fuel containing methanol. It can damage critical fuel system components. Your vehicle was not designed to use fuel or fuel additives with metallic compounds, including manganese-based compounds containing MMT.
Page 182 If you must replace the fuel filler cap, replace it with a fuel filler cap that is designed for your vehicle. The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used.
Page 183 The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap. Otherwise, fuel may spray out and injure you or others. If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel system to work improperly in a collision, which may result in...
Page 184 Maintenance and care The amount of empty reserve varies and should not be relied upon to increase driving range. When refueling your vehicle after the fuel gauge indicates empty, you might not be able to refuel the full amount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank.
Page 185 Driving style — good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy. Habits Smooth, moderate operation can yield up to 10% savings in fuel. Steady speeds without stopping will usually give the best fuel economy.
Page 186 Maintenance and care Conditions Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed. Carrying unnecessary weight may reduce fuel economy (approximately 0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried). Adding certain accessories to your vehicle (for example bug deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy.
Page 187 Guide are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 188 Maintenance and care If the vehicle’s powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a “not ready for I/M test” condition. To ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: First, at least 10 minutes of driving on an expressway or highway.
Page 189 3. Push each clip tab toward the engine compartment and lift upward to the stop position. 4. Remove the headlamp assembly. 5. Disconnect the electrical connector from the bulb by pulling rearward. 6. Remove the bulb retaining ring by rotating it counterclockwise (when viewed from the rear) to free it from the bulb socket, and slide the ring off the plastic base.
Page 190 Maintenance and care 2. Install the bulb retaining ring over the plastic base until it contacts the rear of the lamp assembly by rotating clockwise until you feel a “stop.” 3. Install the electrical connector into the rear of the plastic base until it snaps, locking it into position.
Page 191 Maintenance and care Replacing front parking lamp/turn signal bulbs 1. Make sure the headlamp control is in the OFF position. 2. Open the hood. 3. Remove two screws and pull lamp assembly away from the vehicle. 4. Rotate the bulb socket counterclockwise and remove.
Page 192 Maintenance and care Replacing license plate lamp bulbs To change the license plate bulbs: 1. Remove two screws and the license plate lamp assembly from the rear door. 2. Remove bulb socket from lamp assembly by turning counterclockwise. 3. Pull the bulb out from socket and push in the new bulb.
Page 193 If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician. CLEANING AND CARING FOR YOUR VEHICLE Refer to the Customer Assistance chapter for a list of Ford-approved cleaners, polishes and waxes. Maintenance and care...
Page 194 Maintenance and care Washing your vehicle Wash your vehicle regularly with cold or lukewarm water. Never use strong detergents or soap. If your vehicle is particularly dirty, use a quality car wash detergent. Always use a clean sponge, washing glove or similar device and plenty of water for best results.
Page 195 Ultra Touch Prep and Finishing Kit (#F7AZ-19K507–BA), Lacquer Touch-up Paint (#ALBZ-19500–XXXXA), or Exterior Acrylic Spray Lacquer (#ALAZ-19500–XXXXA) from the Ford Car Care Chemicals line. Please note that the part numbers (shown as XXXX above) will vary with your vehicle’s specific coloring. Observe the application instructions on the products.
Page 196 Cleaning the exterior lamps Wash with the same detergent as the exterior of your vehicle. If necessary, use a tar remover such as Ford Extra Strength Tar and Road Oil Remover (B7A-19520–AA). To avoid scratching the lamps, do not use a dry paper towel, chemical solvents or abrasive cleaners.
Page 197 Ford Ultra-Clear Spray Glass Cleaner, (E4AZ-19C507–AA), available from your Ford Dealer. Do not use abrasive cleansers on glass as they may cause scratches. The windshield or rear window is clean if beads do not form when you rinse it with water.
Page 198 Maintenance and care Cleaning and maintaining the safety belts Clean the safety belts with a mild soap solution recommended for cleaning upholstery or carpets. Do not bleach or dye the belts, because these actions may weaken the belt webbing. Check the safety belt system periodically to make sure there are no nicks, wear or cuts.
Page 199: Capacities And Specifications
MOTORCRAFT PART NUMBERS Component* 4.2L V6 engine Air filter FA-1634 element Battery BXT-59 (standard) Battery BXT-65-750 (optional) Battery BH-65DC (auxiliary) Fuel filter FG-872 Oil filter FL-400-S PCV valve EV-251 Spark plugs** AGSF-34EE*** AWSF-32PP**** AWSF-22E AWSF-22E *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for Motorcraft diesel engine service part numbers.
Page 200 Capacities and specifications REFILL CAPACITIES Fluid Ford Part Name Brake fluid High Performance DOT 3 Motor Vehicle Brake Fluid Engine Motorcraft SAE oil-gasoline 5W-30 Super engine (includes Premium Motor filter change) Engine oil-diesel Refer to the 7.3L Power Stroke Direct Injection engine (includes Turbo Diesel Owner’s Guide Supplement.
Page 201 Fluid Ford Part Name Power steering Motorcraft fluid MERCON ATF Rear axle Refer to Footnote 4 Fuel tank Capacities and specifications Application Ford 8.8/9.75 inch conventional and Traction-Lok Dana 9.75 inch (M60-IU) Dana 10.5 inch (M70-2U) Dana 10.5 inch (M70-1HD) Dana 11.25 inch...
Page 202 Windshield Washer Concentrate Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford Extended Life Engine Coolant (orange in color). Refer to Adding engine coolant, in the Maintenance and Care chapter. If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life.
Page 203 The amount of transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range. LUBRICANT SPECIFICATIONS Item Ford part name Brake fluid High Performance...
Page 204 Capacities and specifications Item Ford part name Engine Motorcraft SAE oil-gasoline 5W-30 Super engine Premium Motor Engine oil-diesel Refer to the 7.3 Liter Power Stroke Direct engine Injection Turbo Diesel Owner’s Guide Supplement. Hinges, latches, Multi-Purpose Striker plates, Grease fuel filler door...
Page 205 Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Ford Traction-Lok rear axles. Add 237 ml (6 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Dana Traction-Lok rear axles.
Page 206 Capacities and specifications ENGINE DATA 4.2L V6 Engine* engine Cubic inches 256 Required 87 octane fuel 1-4-2-5-3-6 Firing order 1.3-1.4 mm Spark plug (0.052- 0.056 inch) Ignition EDIS system Compression 9.3:1 ratio *Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine information.
Page 207 Capacities and specifications...
Page 208 Capacities and specifications Cutaway/commercial stripped chassis models E-250 (1) Overall Refer to Body Builder for specifications height (2) Track 1 762.8 mm front/rear (69.4 in)/ 1 701.8 mm (67.0 in) (3) Overall Refer to Body Builder for specifications. width (excluding mirrors) (4) Wheelbase 3 149.6 mm...
Page 209 VEHICLE IDENTIFICATION NUMBER Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places: On the metal tag attached to the top of the instrument panel on the driver’s side. On the certification label. This...
Page 210: Customer Assistance
5,000 participating Ford or Lincoln/Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Please contact your dealer for further information. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options.
Page 211 Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Assistance Center to find an authorized dealership to help you.
Page 212 Ford Motor Company of Canada, Limited P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) In order to help you service your Ford or Lincoln Mercury vehicle, please have the following information available when contacting a Customer Assistance Center: Your telephone number (home and business)
Page 213 Ford Motor Company vehicles The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this service without notice and without incurring obligations per applicable state law.
Page 214 DSB’s independent administrator Your dealership and a Ford Motor Company representative will then be asked to submit statements. To properly review your case, the Board needs the following information:...
Page 215 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.
Page 216 UTILIZING THE MEDIATION/ARBITRATION PROGRAM (CANADA ONLY) In those cases where you continue to feel that the efforts by Ford and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates in an impartial third party mediation/arbitration program administered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP).
Page 217 If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
Page 218 Customer assistance Ford Deluxe Leather and Vinyl Cleaner (not available in Canada) Motorcraft Vinyl Cleaner (Canada only) Ford Extra Strength Tar and Road Oil Remover* (not available in Canada) Ford Extra Strength Upholstery Cleaner (Canada only) Ford Extra Strength Upholstery Cleaner (not available in Canada)
Page 219 Customer assistance Comfort and convenience Air conditioner Engine block heaters Tire step Travel equipment Console (Engine cover) Daytime running lights Heavy-duty battery Inside mirror, electrochromic with compass (with and without temperature display) Removable luggage rack Removable luggage rack adapters Running boards Soft luggage cover Speed control Trailer hitch...
Page 220 (Citizens band [CB] transceivers, garage door openers and other transmitters with outputs of five watts or less will not ordinarily affect your vehicle’s operation.) Ford cannot assume responsibility for any adverse effects or damage that may result from the use of such equipment.
Page 221 Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3.
Page 222: Reporting Safety Defects
However, NHTSA cannot become involved in individual problems between you, your dealer or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (202–366–0123 in the Washington D.C.
Page 223: Index
Air bag supplemental restraint system ...88 and child safety seats ...90 description ...88 disposal ...93 driver air bag ...90 indicator light ...12,92 operation ...90 passenger air bag ...90 Air cleaner filter ...155,199 Air conditioning ...18 Ambulance packages ...4 Antifreeze (see Engine coolant) ...158 Anti-lock brake system (see Brakes) ...109,110 Audio system (see Radio) ...25...
Page 224 Index Customer Assistance ...127 Ford accessories for your vehicle ...217 Ford Extended Service Plan ...210 Getting assistance outside the U.S. and Canada ...216 Getting roadside assistance ...127 Getting the service you need ...210 Ordering additional owner’s literature ...221 The Dispute Settlement Board ...213...
Page 225 engine coolant temperature gauge ...15 engine oil pressure gauge ...15 fuel gauge ...14 odometer ...16 speedometer ...14 trip odometer ...16 GAWR (Gross Axle Weight Rating) ...118 calculating ...120 definition ...118 driving with a heavy load ...118 location ...118 GVWR (Gross Vehicle Weight Rating) ...118 calculating ...118,120 definition ...118...
Page 226 Index Motorcraft parts ...183,199 Octane rating ...181 Odometer ...16 Oil (see Engine oil) ...152 Overdrive ...64 Panic alarm feature, remote entry system ...68 Parking brake ...111 Parts (see Motorcraft parts) ...199 Power distribution box (see Fuses) ...134 Power door locks ...66 Power steering ...112 fluid, checking and adding ...164 fluid, refill capacity ...200...
Page 227 Vehicle Identification Number (VIN) ...209 Vehicle loading ...118 Ventilating your vehicle ...108 Warning chimes ...13,14 Warning lights (see Lights) ...10 Washer fluid ...157 Water, Driving through ...126 Windows power ...65 Windshield washer fluid and wipers checking and adding fluid ...157 checking and cleaning ...173 operation ...63 replacing wiper blades ...174...
Page 231: Filling Station Information
Unleaded fuel only - 87 octane Refer to Refill capacities in the Capacities and specifications chapter. 5.7L (6.0 quarts). Use Motorcraft SAE 5W-30 Super Premium Motor Oil, Ford specification WSS-M2C153-G. Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement.
Page 232 Filling station information Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford Extended Life Engine Coolant (orange in color). Refer to Adding engine coolant, in the Maintenance and Care chapter. Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle.

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Ford 2000 E-150 Owner's Manual

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