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Product Use and Warranty Restrictions The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability or where a malfunction or failure may cause loss of human life or bodily injury (Unintended Usage).
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Unless otherwise specified, the warranty period for the UPS or UPS part is 36 months from the shipment date (see Toshiba International Corporation bill of lading). Unless otherwise specified, the warranty period for a UPS battery is 24 months from the shipment date (see Toshiba International Corporation bill of lading).
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Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or discontinue any product or service identified in this publication. Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners.
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1600XP/XPi Series Installation and Operation Manual – 60616-012...
1. General Safety Instructions DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual. 1.1 Symbols The symbols listed below are used throughout this manual. When symbols are used in this manual they will include important safety information that must be carefully followed.
Notice: The FCC regulations provide that changes or modifications made to this device that are not approved by Toshiba International Corporation may void the authority granted to the user by the FCC to operate this equipment. EMC Directive Class A Note This UPS is commercial in design and not intended for use at anytime in a Residential Environment.
When installing batteries, the UPS must be in the online or bypass mode. Contact Toshiba e venta tive mainte nan ce cou ld result equ ipm ent protection. MFD. IN U.S.A. FROM FOREIGN AN D DOME online or bypass mode.
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Battery Cabinet Warning Label. * For reference only, DC voltage varies by kVA size of the UPS. P/N 63109 – There are no user-serviceable parts behind cover. Wait five minutes after disconnect- ing the UPS to allow the internal capacitors to discharge completely.
The maximum ambient operating temperature is 104 °F (40 °C). Access panels should only be removed by authorized Toshiba field Service personnel. UPS servicing should be performed by qualified Toshiba representatives only. Battery servicing should be performed by qualified Toshiba representatives only.
For further information about workplace safety visit www.osha.gov. Misuse of this equipment may result in human injury CAUTION and equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment.
NOTE: Battery Pack cases are ABS Plastic No. 7. Please help our Earth by contacting the environmental protection agencies in your area, the battery manufacturer, or call Toshiba toll-free at (877) 867-8773 for more information about recycling. 1600XP/XPi Series Installation and Operation Manual – 60616-012...
5. Installation Precautions NOTICE Observe the following environmental restrictions: USE COPPER 90 C ONDUC TORS ON L Y . REFE R TO IN S TRUCTION MANUAL REGARDIN G T IGHTE NING TORQUE OF TERMINAL BLOCKS. FACTORY WIRE D FOR 2 08V IN P UT . •...
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Once the installation is complete, use a 3/4 inch wrench to screw down the UPS leveling feet located next to the four casters, until the unit is no longer resting on the casters. The UPS generates and can radiate radio-frequency energy during operation. Although RFI noise filters are installed inside of the unit, there is no guarantee that the UPS will not influence some sensitive devices that are operating near by.
If the UPS should emit smoke, produce an unusual odor, or make sound, turn the power off immediately. Changing/replacing the UPS Batteries should only be performed by Toshiba field service personnel. Warning signs should be placed on or near the load as a notification that the load is being powered by the UPS.
NOTE 1 – If AC input power is 208 Vac rated, short terminals 11 and 12 with a jumper wire. DO NOT jumper terminal 13 to 12 or 11. Factory Setting is 208 Vac. Use the jumper wire provided by Toshiba. DO NOT add any additional jumpers.
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Input and Jumper wire/bus strip connection for: 208 Vin – Using provided jumper, connect terminals 11 – 12. Factory Installed N - G Jumper COM 240 EPO1 EPO2 REMOTE1 REMOTE2 32 V 88 V Jumper 208 Vin 120 V 120 V 208 V Rmt Contacts 240 V...
8.2 Terminal Block - 240 V , 100/200 V The following page shows the terminal connections for the 1600XP typeform UH3G2L060C61TM. Terminal Block The following illustration shows a detailed view of the terminal block and wiring connections used for 208 V , 100/200 V units.
8.3 EPO and Remote Shutdown EPO (Emergency Power Off): TB1-14, -15 The EPO is a NO (Normally Open) dry contact switch. When the EPO is closed, the Input circuit break- er to the UPS opens and all power to the unit is removed, including backup power from the batteries. Remote Shutdown: TB1-16, -17 The Remote Shutdown is a NO (Normally Open) dry contact switch.
The unit’s batteries begin to recharge so they will be ready for the next power interruption. 9.1 Application and Use Toshiba 1600XP/1600XPi Series of On-Line UPS provides continuous computer-grade AC power in a compact, high performance, and energy efficient unit. The UPS unit ensures safe and reliable operation of critical office equipment.
10. Operating Modes 10.1 Static-Bypass (Stop operation) If the UPS unit is severely overloaded or develops an internal fault, power flow is automatically switched from the unit’s main circuit to the bypass circuit. Power flow through the bypass is shown in the following illustration.
10.3 Battery Backup (On batteries) The following illustration shows power flow during the battery backup mode. When commercial AC power failures occur, the UPS’s batteries instantly begin supplying DC voltage to the UPS’s main inverter circuit. This circuit changes (inverts) the DC power into AC power. The AC power is available at the output of the unit.
10.5 Battery Backup Time and Discharge Process The UPS internal batteries provide approximately 5-7 minutes of back-up time depending on the 1600XP/ 1600XPi unit kVA rating. These times are valid when the unit is operating under full load and at the rated power factor.
10.7 Battery Recharging The illustration below shows a graphical representation of the UPS battery recharge process after a full discharge. CURRENT VOLTAGE CHARGING BATTERY CURRENT CHARGE VOLTAGE CHARGE DISCHARGE SHUT-OFF POINT FULLY CHARGED TIME PERIOD 2 PERIOD 1 PERIOD 3 The recharge process usually consists of three periods.
10.8 Battery Test The 1600XP/1600XPi allows the user to conduct automatic or manual battery tests as desired. The following steps detail the battery test procedures. Automatic Battery Test: The Automatic Battery Test Procedure is performed only if it is enabled during startup. Once the battery test is completed, Cmd 654 - Battery Test Condition Status is set to “Battery Test Prohibited”.
11.1 Initial Startup (First Power-Up) The first time the UPS is activated after being shipped from the factory, the following parameters need to be set by the customer for site-specific ratings. Input Rated Voltage, Output Rated Voltage, UPS Date, and UPS Time. Review Sections 13 and 14 before initializing the UPS. Login to the UPS as ADMIN.
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Table 11-1 Initial Battery Parameter Settings - Matching Battery Cabinets Parameter Description UPS + UPS + Size Only 1 BC 2 BC Internal Battery Capacity in A-hr # Internal Batteries in Series String 3.6 kVA 6 kVA 8 - 22 kVA # Internal Battery Strings in Parallel 3.6 - 10 kVA 14 - 20 kVA...
8-22 kVA External Battery Capacity in A-hr 1 These settings apply to 1600XP/1600XPi Non-matching battery cabinets. 2 Battery runtimes on the UPS display will not be accurate when using a non-Toshiba external battery cabinet. 11.3 Starting the UPS (Normal) Turn the main circuit breaker (MCCB) on the back of the UPS (see Appendix A) to the ON position.
12. Display and Keys 12.1 Front Panel Layout The front panel consists of several elements for monitoring and operation of the UPS. Panel components are shown in the illustration below: HARDWARE RUN/STOP SWITCH 100% 12:35 PM LCD TOUCH SCREEN HOME Main Monitor Settings...
13. LCD Touchscreen Layout The touchscreen serves as input and display. Touch the active portion of the display to execute a com- mand. 13.1 Startup Display The default opening screen for the UPS is the Main screen. The operator can begin operating the UPS immediately by pressing the RUN key.
The second row of keys are the function tabs. At the bottom of the display three event codes display the latest operational information: Faults, Warnings, and the current UPS System Mode. (See page 53 to page 56.) 13.2 Operating Keys The icons listed in the table below identify the touch-sensitive keys on the main touchscreen.
13.3 Status Indicators The four top and three bottom UPS status Indicators on the main screen and their meanings are listed in the table below. Indicator Functional Description Shows the current load percentage. Battery Information: In On-Line and Battery Back-up mode the display alternates between battery charge percentage and estimated remaining battery runtime in: Format 100% / 11’...
14. Touchscreen Menu Tree 14.1 Front Panel Layout The diagram below shows the menu tree for the touchscreen display. The four folder tabs and their associated sub-menu choices are shown on the left, and a description of the displays /choices are detailed on the right.
Example: By using the additional characters available 7PQRS 8TUV 9WXYZ with the shift key you can type in a device name: “Toshiba H3” instead of “TOSHIBAH3” Shift Return to the Upper Case format keypad by pressing Shift again. ASYN DVCOH...
14.3 Screen: Security Passwords & Key- 100% 12:35 PM HOME The UPS has several levels of security password avail- Main Monitor Settings Records able: USER (USR) , ADMIN (ADM), and other security levels for use by service and factory representatives. The security level is indicated on the Security Key.
14.4 Forget/Reset Password The UPS has several levels of security password available: USER (USR) , ADMIN (ADM), and additional security levels for use by service and factory representatives. In the event that you forget or need to reset the ADMIN password, follow these steps: Reset ADMIN Password: Ensure the Security Level key, .
15. Screen Tab: Main 100% 12:35 PM HOME The Main tab is also the opening tab on startup for the Main Monitor Settings Records UPS. Press RUN to place the UPS in On-Line mode, and press STOP to place the UPS in Bypass mode. 1600 RUN/Stop the UPS On-Line UPS...
16. Screen Tab: Monitor The top screen under the Monitor tab is a graphical power flow block diagram that acts as a mimic display showing power flow through the UPS sections (Input, Output, Bypass, and Battery) and the UPS status (On-Line, Backup, Bypass, Shutdown).
MONITOR TAB 100% 12:35 PM HOME Main Monitor Settings Records 100% 12:35 PM 100% 12:35 PM 301 Bypass Config HOME HOME Main Monitor Settings Records 303 Bypass Voltage 238 V Main Monitor Settings Records 201 Output Config 101 Input Config 304 Bypass Current 0.0 A 203 Output Voltage...
16.1 Records 100% INIT 12:35 PM HOME If the selected Record buffer has no records, the display will return the Main Monitor Settings Records message “NO RECORD.” NO RECORD Each record file can be accessed by pressing the labeled key, and the records paged through using the standard next record, previous record, first record, and last record control keys at the bottom of the touchscreen.
16.2 Audible Alarm Functions An audible alarm (buzzer) will sound when the UPS is in the battery backup mode, has a fault, has low battery voltage, or is in an overload condition. The buzzer will also beep each time an effective item is touched on the touchscreen.
17. Screen Tab: Settings The Parameter Table in Appendix B lists the 1600XP/1600XPi Settings parameters that can be viewed in the MONITOR tab. Example: The Settings parameter Batt Test Freq (Battery Test Frequency) can be viewed by USR (User) level and above. However, only ADM (Administrators) and above can edit )change) the parameter value. Each key displays a block of relevant command parameters: Key: Cmd ID - (Range) Parameter type •...
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Settings Records Main Monitor Settings Records Main Monitor Settings Records 001 Manufacturer TOSHIBA 102 No of Input Line 1 Line 202 No of Output Line 1 Line 002 Typeform UH3G2L060C6 111 Rated Vin* 240 V 215 Rated Volt* 240 V 003 Serial No.
17.1 Changing UPS Parameter Settings Press the parameter to be changed and the display will open with an appropriate data entry screen. Settings that cannot be changed will respond with “Item cannot be changed” shown at the bottom of this page.
17.2 Settings Parameters Appendix B lists all parameters that can be accessed under the MONITOR tab of the touchscreen display. Depending on the access level, parameters may be either read and written to (e.g. ), read only, or hidden from view except at a higher access level. Parameters are displayed at higher access levels and not a lower access levels in order to reduce opera- tor information overload.
17.3 Recalibrate the Touchscreen The touchscreen on the UPS is shipped from the factory already calibrated. However, at some point the touchscreen calibration may need to be refreshed so that the active portion of the screen matches the underlying graphics. Recalibrate the Touchscreen as follows: 12:35 PM HOME...
18. Communication Interfaces 18.1 Remote Contacts The remote contacts interface is provided as a set of solid state switching devices. The switches are available through a DB9 male connector on the rear of the UPS. The following chart shows the pin assignment for each signal.
18.2 UPS LAN Shutdown Signal Operation When the UPS stop signal is sent to the UPS through pin 2 and 3 of the external contact interface, it is possible to automatically reset the following operating systems (OS), which can automatically implement the shutdown function and restart the operation: Windows NT, IBM OS/2 LAN server, LANtastic Parameter 646 –...
18.4 RemotEye Network Card The RemotEye III and RemotEye 4 are network communication cards for the Toshiba UPS. The RemotEye communications card is optional for the 1600XP, and standard with the 1600XPi. Both the RemotEye III and RemotEye 4 will work in either model.
18.5 (Optional) EMD The Environmental Monitoring Device (EMD) is a monitoring device that provides real time comprehensive remote monitoring of environment temperature, environment humidity and other conditions via the RemotEye Network Card. The EMD also provides two user-defined dry contacts for additional monitoring.
19. Optional MB (Maintenance Bypass) Units The following illustration shows the circuit power flow when the UPS is operating in the optional Mainte- nance Bypass mode. The input jumper on the UPS must be set for 240 VAC. NOTICE Ensure the UPS is in Static Bypass before switching the unit from UPS to Maintenance Bypass mode or from Maintenance Bypass to UPS mode.
19.2 (Optional) External Maintenance Bypass Wiring The following connections must be made to the Utility Panel and the Load Panel. The Main UPS output is located on the terminal block on the back of the UPS. (TB-4(X1) and TB-7(X3) 240 VAC.) MAINTENANCE BYPASS CBL1...
20. Optional TVSS (Transient Voltage Surge Suppressor) All models of the 1600XP and 1600XPi UPS ending in -TVS are equipped with a TVSS (Transient Voltage Surge Suppressor. The TVSS is mounted on the back of the UPS and is factory wired to the input as shown below.
21. External Battery Cabinet Connections Optional external battery cabinets can be used to extend the backup time of the UPS beyond that available with the internal batteries. The external battery cabinets connect to the UPS via Anderson-style connectors. Battery cabinets are available in either matching or non-matching styles. All 1600XP/1600XPi battery cabinets are equipped with Anderson-style keyed connectors that plug into the 1600XP/1600XPi UPS.
22. Optional Receptacle Panel Installation Instructions These are the instructions for installing the optional Modular Output Receptacle Panels for the 1600XP/ 1600XPi Series UPS. These instructions apply to all UH3-RP-XXX panel options. WARNING: The work outlined in these instructions is to be performed only on a completely de-energized UPS system.
23. UPS Protection System 23.1 UPS Protection Devices The following schematic shows the electrical locations of the protection devices on the UPS. Overcurrent Overheating Current Limit Overload Bypass *Static Switch Isolation Transformer Input Output MCCB Fuse Fuse Input Rectifier/ Output Line Filter Inverter Power...
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UPS FAULT PROTECTION FUNCTIONS (CONT’D) DC Circuit DC Circuit Protection Item Ambient Overheat Overvoltage Overcurrent LCD Message DCOV DCOC Fan failure; Cause High internal ambient Chopper malfunction Inverter/chopper fault temperature Operation Mode Bypass operation – Chopper and inverter are stopped Shutdown –...
Possible causes are UPS fault are connection of imbalance occurred. half-wave rectifier load. Check load and try restart- ing. If condition persists,call Toshiba for service. DCOC DC Bus Overcurrent – DC overcur- UPS is faulty. Check the UPS operation conditions rent condition occurred.
50° C ambient). unit for operation or obstructions. Otherwise, shut down the unit and call Toshiba for service. ASYN Asynchronous mode – Input and No Action Needed.
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BC1 Battery String 1, 2, or 3 Recover without power cycle - Must Manually Disconnected Reset. • BC1 Over Temperature Reduce Load on BC, call factory Toshiba for BC1 Lost Communications Service • with UPS Call Toshiba for Service •...
Communication Error between Ensure RemotEye is connected to UPS. Call RemotEye and UPS. Toshiba for service. RS232ERR Communication Error at Service Call Toshiba for service. Port. REYEUER Communication Error at LAN. Call Toshiba for service. VDCUVBT DC Bus Undervoltage During Bat- Call Toshiba for service.
24. Preventive Maintenance/Parts Replacement 24.1 Preventive Maintenance Toshiba 1600XP/1600XPi Series of uninterruptible power systems have been designed to provide years of trouble-free operation requiring a minimum of preventive maintenance. The best preventive measure that the UPS user can take is to keep the area around the unit, particularly the air inlet vents, clean and free of moisture and dust accumulations.
24.2 Cleaning the Touchscreen The touchscreen display is covered with a protective Teflon coating. It should be cleaned with a clean, damp cotton cloth to avoid scratching the coating. 24.3 Battery Pack Replacement The 1600XP/1600XPi come equipped with a set of internal backup batteries packaged in sets of 6 batter- ies per battery pack.
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The 1600XP/1600XPi come equipped with a set of internal backup batteries packaged in sets of 6 batter- ies per battery pack. See Appendix A: Specifications for the number of battery packs per UPS model. HOT SWAPPABLE: The battery packs can be replaced while the UPS is in On-Line or Bypass modes without removing power from the critical loads.
24.4 Part Replacement The following list shows recommended intervals for periodic replacement of certain UPS parts: Aluminum electrolytic capacitors: Replace once every 5 years. Fuses: Replace once every 7 years. Cooling fan: When operated in an ambient temperature of 86 °F (30 °C) to 104 °F (40° C), replace every 3.5 years.
25.4 External Layout RemotEye 4 Slot Remote Contacts Port (Male) RS232 Port (Female) Terminal MCCB Block Cover External Layout for 3.6kVA and 6kVA units 1600XP/XPi Series Installation and Operation Manual – 60616-012...
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SNMP Port Remot- (Remote Eye 4 -Eye III Slot Slot) SNMP Port Remot- (Remot Eye 4 -Eye III Slot Slot) 1600XP/XPi Series Installation and Operation Manual – 60616-012...
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Appendix A: 1600XP/1600XPi Specifications Standard Model: 3.6 – 10 kVA Unit (Capacity) 3.6kVA (3.1 kW) 6 kVA (5.1 kW) 8 kVA (6.8 kW) 10 kVA (8.5 kW) General UH3G2L036C61T UH3G2L060C61T UH3G2L080C61T UH3G2L100C61T Typeform H3BG2L036C61T H3BG2L060C61T H3BG2L080C61T H3BG2L100C61T ANSI C62.41 (IEEE 587), UL 1778, CUL, CE, FCC Class A , NEC (NFPS-70), NEMA/ Certifications PE1-1993, OSHA, ASME, ISO 9001, ISO 14001:2004 , RoHS Compliant Input Characteristics...
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STANDARD MODELS: 3.6 – 10 KVA (CONT’D) Unit (Capacity) 3.6kVA (3.1 kW) 6 kVA (5.1 kW) 8 kVA (6.8 kW) 10 kVA (8.5 kW) Inverter Overload Capacity 125% for 30 sec./150% for 10 sec. Bypass Overload Capacity 125% for 10 min./1000% for 1 cycle Crest Factor Environment Operating Temperature...
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Standard – Hard wire, Optional – Receptacle Panel w/ Power Cord Remote Contacts Standard (INV, BYP, BATT, LB, AC, FLT) RS232 ASCII Interface Toshiba UPS Communication Protocol 2.0 RemotEye 4 Remote communications package (HTTP/HTTPS, SNMP, Modbus TCP/RTU, BACnet (Standard with XPi)
Standard Models: 14 – 22 kVA STANDARD MODELS: 14 – 22 KVA (CONT’D) Capacity 14 kVA (11.9 kW) 18 kVA (15.3 kW) 22 kVA (18.7 kW) 1, 5 General UH3G2L140C61T UH3G2L180C61T UH3G2L220C61T Typeform H3BG2L140C61T H3BG2L180C61T H3BG2L220C61T ANSI C62.41 (IEEE 587), UL 1778, CUL, CE, FCC Class A , NEC (NFPS-70), Certifications NEMA/PE1-1993, OSHA, ASME, ISO 9001, ISO 14001:2004 , RoHS Compliant Input Characteristics...
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STANDARD MODELS: 14 – 22 KVA (CONT’D) Capacity 14 kVA (11.9 kW) 18 kVA (15.3 kW) 22 kVA (18.7 kW) 1, 5 Max Peak Output Current 174 A 225 A 275 A Inverter Overload Capacity 125%-30 sec./150%-10 sec Bypass Overload Capacity 125%-10 min./1000%-1 cycle Crest Factor Environment...
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Standard – Terminal contacts only Remote Contacts Standard (INV, BYP, BATT, LB, AC, FLT) RS232 ASCII Interface Toshiba UPS Communication Protocol 2.0 RemotEye 4 Remote communications package (HTTP/HTTPS, SNMP, Modbus TCP/RTU, (Standard with XPi) BACnet IP/MSTP) via RJ-45 or RS-485...
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* Runtime will vary due to differences in battery manufacture, age, temperature, load, life-cycle, and utilization profile. Notes: • Additional runtime can be achieved by adding additional battery cabinets. Contact your Toshiba representative for details. • Estimated runtime and SOC on LCD will be not accurate with non-matching type battery cabinet,...
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See Modes Operation modes Remote Switch 13 output disconnect 5 Restrictions on UPS use 10 Overload Capacity A5 RS-232C 42 Overvoltage Run 23 DC 51 output 50 Safety instructions 1 Schedule Operation A5 Parameters Security changing 20 access 29 Passwords 29 passwords 29 Power Backup 14 Security access 20...
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torque, tightening 13 Touchscreen calibrate 40 control icons 25 keypad 28 menu tree 27 mimic display 32 passwords 29 screen disable 31 Discharge Process 16 UPS Connections 11 UPS functional overview 14 UPS stop signal input 41 ventilation 10 Voltage Transient A4 Volume, Buzzer See Buzzer Volume warning labels 3...
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SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Road, Houston, Texas 77041 Tel (713) 466-0277 Fax. (713) 466-8773 US (800) 231-1412 Canada (800) 872-2192 Mexico 01/800/527-1204 https://www.toshiba.com/tic/industrial/uninterruptible-power-systems Printed in the U.S.A.