Exmark LAZER Z CT Operator's Manual
Exmark LAZER Z CT Operator's Manual

Exmark LAZER Z CT Operator's Manual

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For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
For Serial Nos.
370,000 & Higher
Part No. 103-4113
www.mymowerparts.com

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Summary of Contents for Exmark LAZER Z CT

  • Page 1 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 For Serial Nos. 370,000 & Higher Part No. 103-4113 www.mymowerparts.com...
  • Page 2 Public Resource Code. To acquire a spark arrester for your unit, see your Engine Service Dealer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its distributors and dealers, accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication.
  • Page 3 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.
  • Page 5: Table Of Contents

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 TABLE OF CONTENTS 1. SAFETY PAGE Safety Alert Symbol................1 Training ....................1 Preparation..................1-3 Operation..................4-7 Maintenance & Storage............... 7 Safety Signs ..................8-9 2. SPECIFICATIONS Model Numbers ................. 10 Engine ....................10 Fuel System ..................
  • Page 6: Safety Alert Symbol

    MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the proper use of the equipment.
  • Page 7 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders.
  • Page 8 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage.
  • Page 9: Operation

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4 OPERATION Although hazard control and accident prevention partially are dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.
  • Page 10 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning.
  • Page 11 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 IMPORTANT: When operating a machine with a ROPS always use the seatbelt. • Be certain that the seat belt can be released quickly if the machine is driven or rolls into ponds of water.
  • Page 12: Maintenance & Storage

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 connect the negative or ground cable (-) from the negative post on the booster battery to any engine deck ground, preferably the engine block as far away from the battery as possible.
  • Page 13: Safety Signs

    When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.6.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.6.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface.
  • Page 14 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 103-0262 LOCATION: Below Center of Console PART NO. 103-2644 LOCATION: Top of Hydraulic Reservoir PART NO. 1-633922 LOCATION: Front Left Corner Top of Mower Deck PART NO. 103-1997 LOCATION: Top of Console Under Seat PART NO.
  • Page 15: Specifications

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2. SPECIFICATIONS 2.1 MODEL NUMBER: Serial Nos. 370,000 & Higher: LCT4418KC; LCT4818KC 2.2 ENGINE: 2.2.1 Engine Specifications: See Your Engine Owner’s Manual 2.2.2 RPM: Full Speed: 3600 RPM (No Load) Idle: 1500 RPM 2.3 FUEL SYSTEM...
  • Page 16: Hydrostatic Ground Drive System

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.6.2 Mounting: Hinged to tilt up for access to hydraulic pumps, battery and other components. Held in tilted position with prop rod. Adjustable fore and aft seat track. 2.6.3 Armrests: Optional: foam padded flip-up armrests with height adjustment.
  • Page 17: Dimensions

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.10 DIMENSIONS 2.10.1 Overall Width: Without deck Discharge chute up Discharge chute down w/44” Deck 44 in. (111.7 cm) 47.4 in. (120.3 cm) 54.7 in. (138.9 cm) w/48” Deck 44 in. (111.7 cm) 50.3 in.
  • Page 18: Install Drive Wheels

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.2.2 Check the voltage of the battery with a digital voltmeter. Locate the voltage reading of the battery in the table below and charge the battery for the recommended time interval to bring the charge up to a full charge of 12.6 volts or greater.
  • Page 19: Install Seat Retaining Rod

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.5 INSTALL SEAT RETAINING ROD. 3.5.1 Tilt seat up. Remove 5/16” nyloc nut from bolt attaching seat retaining rod to seat frame. Remove ignition keys attached to bolt. Remove retaining rod from seat and insert the “L”...
  • Page 20: Service Hydraulic Oil

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.9 SERVICE HYDRAULIC OIL The machine is shipped with hydraulic oil in the reservoir. Run the machine for approximately 15 minutes to allow any extra air to purge out of the hydraulic system.
  • Page 21 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Pulling the levers back from the neutral position will cause the respective drive wheels to rotate in a reverse direction (spring tension can be felt when moving into reverse from neutral). To turn to the left while backing, move the left lever forward toward neutral. To turn to the right while backing, move the right lever forward toward neutral.
  • Page 22: Pre-Start

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.9 Hour Meter: Located left on center of console. The hour meter is connected to a pressure switch installed in the engine block and it records the number of hours that the engine has run. If ignition switch is left on without engine running, hour meter will not run.
  • Page 23: Transporting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.3.3 Engaging PTO DANGER POTENTIAL HAZARD ♦ The rotating blades under the mower deck are dangerous. WHAT CAN HAPPEN ♦ Blade contact can cause serious injury or kill you. HOW TO AVOID THE HAZARD ♦...
  • Page 24 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ This unit does not have proper turn signals, lights, reflective markings, or a slow moving vehicle emblem. These items are required to drive on a public street or roadway.
  • Page 25: Maintenance & Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DO NOT attempt to turn the unit while on the ramp, you may lose control and drive off the side. Avoid sudden acceleration when driving up a ramp and sudden deceleration when backing down a ramp.
  • Page 26 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.1.2 Clean engine air cooling system: Service Interval: Daily or more often in dry conditions CAUTION POTENTIAL HAZARD ♦ Excessive debris can cause the engine and hydraulic system to overheat. WHAT CAN HAPPEN ♦...
  • Page 27 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. WHAT CAN HAPPEN ♦ The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall, which could cause injury.
  • Page 28 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 5 BLADE BOLT INSTALLATION 5.1.6 Check safety interlock system. Service Interval: Daily Check starting circuit. Starter should crank with parking brake engaged, PTO disengaged and motion control levers moved out in the neutral lock position.
  • Page 29 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.1.7 Check for loose hardware. Service Interval: Daily Stop engine, wait for all moving parts to stop, and remove key. Visually inspect machine for any loose hardware or any other possible problem. Tighten hardware or correct the problem before operating.
  • Page 30 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTE: Do not add any type of tire liner or foam fill material to the tires. Excessive loads created by foam filled tires may cause failures to the hydro drive system, frame and other components. Foam filling tires will void the warranty.
  • Page 31 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Insert (1) bearing, (1) new seal into the wheel. If the axle assembly has had both spacer nuts removed (or broken loose), apply a thread locking adhesive to (1) spacer nut and thread onto the axle with the wrench flats facing outward.
  • Page 32 Service Interval: After First 250 hrs. Then yearly thereafter NOTE: Use only Exmark Part No. 1-513211 for Summer use above 32° F (0°C) or Part No. 1-523541 for Winter use below 32° F (0°C). Stop engine, wait for all moving parts to stop, and remove key.
  • Page 33: Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Replace cotter pin. Note: Do not use antiseize on the wheel hub. 5.1.24 Fuel Tank – mounting hardware specification. When installing the nuts onto the fuel tank studs, fully tighten the nyloc nut and back off 1/2 turn.
  • Page 34 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 To transport, move lever back up to transport (or 4.5” (11.4 cm) cutting height) position. Adjust anti-scalp rollers for Normal Operating Conditions. Stop engine, wait for all moving parts to stop, and remove key. Place rollers in one of the positions shown in Figure 7.
  • Page 35 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 10 1/2” (26.7 cm) For 44” Deck 10” (25.4 cm) For 48” Deck FIGURE 8 SWIVEL ADJUSTMENT SPRING COMPRESSION ADJUSTMENT Recheck that blocks fit just snugly under the deck skirt and that the tension on all the chains are approximately equal.
  • Page 36 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 9 PARK BRAKE ADJUSTMENT 5.2.7 Adjust Throttle Lever Tension. Stop engine, wait for all moving parts to stop, and remove key. Tension in throttle lever can be adjusted by adjusting the tightness of the lever pivot bolt, which is located under the console.
  • Page 37 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.2.10 Motion control linkage adjustment. WARNING POTENTIAL HAZARD ♦ Engine must be running and drive wheels must be turning so motion control adjustment can be performed. WHAT CAN HAPPEN ♦ Contact with moving parts or hot surfaces may cause personal injury.
  • Page 38: Waste Disposal

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Start engine. Brake must be engaged and motion control levers out to start engine. Operator does not have to be in the seat because of the jumper wire being used. Run engine at full throttle and release brake.
  • Page 39: Mercury Switch Disposal

    Return the switch to your Exmark dealer if it is faulty and is being replaced or if the unit containing the switch is no longer operating and is being scrapped. If the switch is damaged or broken open use extreme caution in handling.
  • Page 40: Trouble Shooting

    NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark service dealer. IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.
  • Page 41: Trouble Shooting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 ENGINE TROUBLESHOOTING TABLE FAULTY BLOCKED INCORRECT DIRTY IMPROPER DIRT IN DIRTY AIR ENGINE PROBLEM SPARK FUEL FUEL FUEL FUEL LINE FILTER OVERLOADED PLUG FILTER LEVEL SCREEN Will not start Hard starting Stops suddenly...
  • Page 42: Electrical Diagram

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 8. ELECTRICAL DIAGRAM - 37 - www.mymowerparts.com...
  • Page 43: Hydraulic Diagram

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 9. HYDRAULIC DIAGRAM - 38 - www.mymowerparts.com...
  • Page 44: Warranty

    Exmark; (vi) repair or replacement arising as a result of any operation from turf equipment that has been altered or modified so as to, in the determination of Exmark or Exmark Warranty Company, adversely affect the operation, performance or durability of the equipment or that has altered, modified or affected the turf equipment so as to change the intended use of the product;...
  • Page 45 Exmark service dealer; (iv) rental of like or similar replacement equipment during the period of any warranty, repair or replacement work;...
  • Page 46 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SERVICE RECORD Date Description of Work Done Service Done By - 41 - www.mymowerparts.com...
  • Page 47 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 - 42 - www.mymowerparts.com...
  • Page 48 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE ® ® LAZER Z LAZER Z ® ® LAZER Z LAZER Z ® TURF RANGER VIKING HYDRO ® ® TURF TRACER TURF TRACER ®...

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