Lubrication Guide - Polaris Sportsman 850 Owner's Manual

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MAINTENANCE

Lubrication Guide

Check and lubricate all components at the intervals outlined in the
Periodic Maintenance Chart beginning on page 92. Items not listed in
the chart should be lubricated at the General Lubrication interval.
The a-arms and upper control arms are lubricated at the factory, and no
additional lubrication will be needed. However, if these components are
subjected to severe use, grease zerks have been provided for additional
lubrication at the user's discretion.
Item
Recommended
Engine Oil
PS-4 5W-50
4-Cycle Oil
Transmission
AGL Gearcase
Oil
Lubricant &
Transmission
Fluid
Demand Drive
Demand Drive
Fluid (Front
Fluid
Gearcase)
Rear
ATV Angle Drive
Gearcase Oil
Fluid (or GL5 80-
90 weight gear
lube)
Brake Fluid
DOT 4 Brake
Fluid
Front Prop
U-Joint Grease
Shaft Yoke
A-Arms, Front
POLARIS All-
and Rear
Season Grease
Front Prop Shaft
96
Capacity
Lubricant
at Fluid
Change
(1.9 l)
37 oz.
(1100 ml)
9.3 oz.
(275 ml)
7.1 oz.
(210 ml)
Grease fittings (3 pumps maximum) every 500 miles,
before long periods of storage, or after pressure
washing or submerging.
Grease fittings after extreme use or if suspension
becomes squeaky.
Yoke
Fill Plug
Torque
2 qt.
---
10-14 ft-lbs
(14-19 Nm)
8-10 ft-lbs
(11-14 Nm)
10-14 ft-lbs
(14-19 Nm)
---
---
Drain Plug
See Page
Torque
12 ft-lbs
(16 Nm)
10-14 ft-lbs
(14-19 Nm)
11 ft-lbs
(15 Nm)
10-14 ft-lbs
(14-19 Nm)
---
Front
97
100
102
103
34

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