Yamaha F30A Owner's Manual
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- Owner's manual (125 pages)
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Summary of Contents for Yamaha F30A
- Page 1 F30A F40B OWNER’S MANUAL Read this manual carefully before operating this outboard motor. 67C-28199-2A-E0...
- Page 2 EMU25052 Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.
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Page 3: Important Manual Information
Any damage tain maximum enjoyment from your new resulting from neglect of these instructions is Yamaha. If you have any question about the not covered by warranty. operation or maintenance of your outboard Some countries have laws or regulations re- motor, please consult a Yamaha dealer. -
Page 4: Table Of Contents
Table of contents Safety information......1 Engine oil requirements ....12 Fuel requirements ......12 Outboard motor safety ....1 Gasoline .......... 12 Propeller..........1 Muddy or acidic water ....13 Rotating parts........1 Anti-fouling paint ......13 Hot parts ........... 1 Motor disposal requirements.. - Page 5 Table of contents Low oil pressure-alert indicator ..25 Checks after engine warm-up ..43 Overheat-alert indicator ....25 Shifting ..........43 Digital tachometer ......25 Stop switches ........43 Tachometer ........26 Shifting .......... 43 Trim meter........26 Stopping boat........ 45 Hour meter ........
- Page 6 Table of contents Inspecting idling speed ....65 Changing engine oil ......66 Checking wiring and connectors ..67 Checking propeller ......68 Removing propeller ......68 Installing propeller ......69 Changing gear oil ......69 Cleaning fuel tank ......70 Inspecting and replacing anode(s)........
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Page 7: Safety Information
Safety information EMU33622 tor and the clamp bracket when the motor is Outboard motor safety trimmed or tilted. Keep body parts out of this Observe these precautions at all times. area at all times. Be sure no one is in this EMU36500 area before operating the power trim and tilt Propeller... -
Page 8: Gasoline Exposure And Spills
Personal flotation devices cording to the boat manufacturers instruc- Have an approved personal flotation device tions. Overloading or incorrect weight (PFD) on board for every occupant. Yamaha distribution can compromise the boats han-... -
Page 9: Avoid Collisions
Safety information dling and lead to an accident, capsizing or EMU33600 Laws and regulations swamping. Know the marine laws and regulations where EMU33771 Avoid collisions you will be boating- and obey them. Several Scan constantly for people, objects, and sets of rules prevail according to geographic other boats. -
Page 10: General Information
Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len. 1. Key number... -
Page 11: C-Tick Label
General information ZMU01697 ZMU04029 1. CE marking location ZMU06040 EMU25213 C-Tick label Engines affixed with this label conform to certain portion(s) of the Australian Radio Communications Act. ZMU04029 1. C-Tick label location... -
Page 12: Read Manuals And Labels
Read all labels on the outboard motor and the boat. ● If you need any additional information, contact your Yamaha dealer. EMU33831 Warning labels If these labels are damaged or missing, contact your Yamaha dealer for replacements. F30A, F40B ZMU05783... - Page 13 General information ZMU05746 when starting or during operation. EMU33912 Contents of labels The above warning labels mean as follows. EWM01671 WARNING EWM01691 WARNING Read Owner’s Manuals and labels. ● Wear an approved personal flotation ● Emergency starting does not have start- device (PFD).
- Page 14 General information EMU33843 Electrical hazard Symbols The following symbols mean as follows. Notice/Warning ZMU05666 Remote control lever/gear shift lever operat- ing direction, dual direction ZMU05696 Read Owner’s Manual ZMU05667 Engine start/ Engine cranking ZMU05664 Hazard caused by continuous rotation ZMU05668 ZMU05665...
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Page 15: Specifications And Requirements
Specifications and requirements EMU34520 Maximum output: Specifications F30AET 22.1 kW@5000 r/min TIP: (30 HP@5000 r/min) F40BET 29.4 kW@5500 r/min “(AL)” stated in the specification data below (40 HP@5500 r/min) represents the numerical value for the alumi- F40BWHD 29.4 kW@5500 r/min num propeller installed. -
Page 16: Installation Requirements
Specifications and requirements 430.0 A 18.0 Nm (1.84 kgf-m, 13.3 ft-lb) Min. rated capacity (20HR/IEC): Propeller nut: 70.0 Ah 40.0 Nm (4.08 kgf-m, 29.5 ft-lb) Maximum generator output: Engine oil drain bolt: 15.0 A 18.0 Nm (1.84 kgf-m, 13.3 ft-lb) Drive unit: Engine oil filter: Gear positions:... -
Page 17: Battery Requirements
EMU25694 Your Yamaha dealer can help you select the Battery requirements right propeller for your boating needs. Select EMU25721 Battery specifications... -
Page 18: Start-In-Gear Protection
Engine oil quantity without replacement ing occurs, use a different brand of gasoline of oil filter (Oil pan capacity): or premium unleaded fuel. Yamaha re- 2.0 L (2.11 US qt, 1.76 Imp.qt) comends that you use alcohol-free (see Gasohol) gasoline whenever possible. -
Page 19: Muddy Or Acidic Water
EMU36351 engine starting and running problems. Emergency equipment Yamaha does not recommend gasohol con- Keep the following items onboard in case taining methanol because it can cause fuel there is trouble with the motor. - Page 20 Specifications and requirements Manufactured: ZMU05759 ZMU04346 1. Approval label location ZMU05159 EMU25332 Manufactured date label This label is attached to the clamp bracket or the swivel bracket. ZMU04029 1. Manufactured date label location...
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Page 21: Components
Components diagram TIP: * May not be exactly as shown; also may not be included as standard equipment on all mod- els. F30A, F40B ZMU05277 1. Top cowling 16. Remote control box (side mount type)* 2. Top cowling lock lever 17. -
Page 22: Fuel Joint
Components licensing or approval authority regula- tions. 1. Power trim and tilt switch ZMU02284 2. Remote control lever 3. Neutral interlock trigger 1. Fuel joint 4. Neutral throttle lever 2. Fuel gauge 5. Main switch 3. Fuel tank cap 6. Engine shut-off switch 4. -
Page 23: Neutral Interlock Trigger
Components 6. Throttle 7. Fully open EMU26201 Neutral interlock trigger To shift out of neutral, first pull the neutral in- terlock trigger up. 1. Fully open 2. Fully closed EMU25911 Tiller handle To change direction, move the tiller handle to the left or right as necessary. -
Page 24: Throttle Grip
Components 1. Throttle indicator 1. Forward “ ” 2. Neutral “ ” EMU25973 3. Reverse “ ” Throttle friction adjuster A friction device provides adjustable resis- EMU25941 tance to movement of the throttle grip or the Throttle grip remote control lever, and can be set accord- The throttle grip is on the tiller handle. -
Page 25: Engine Shut-Off Cord (Lanyard) And Clip
Components ZMU03169 When constant speed is desired, tighten the 1. Cord 2. Clip adjuster to maintain the desired throttle set- 3. Engine shut-off switch ting. EMU25993 Engine shut-off cord (lanyard) and clip The clip must be attached to the engine shut- off switch for the engine to run. -
Page 26: Manual Starter Handle
Components EMU26070 Manual starter handle To start the engine, first gently pull the han- dle out until resistance is felt. From that posi- tion, then pull the handle straight out quickly to crank the engine. START ZMU04037 EMU26090 Main switch The main switch controls the ignition system;... -
Page 27: Steering Friction Adjuster
Components tance to the steering mechanism, and can be set according to operator preference. An ad- justing screw or bolt is located on the swivel bracket. ZMU02810 If the resistance does not increase even when the lever is turned to the port side “A”, make sure that the nut is tightened to the ZMU02908 specified torque. -
Page 28: Power Trim And Tilt Switch On Bottom Engine Cowling
Components distract the operator, increasing the risk of collision with another boat or an obsta- cle. ZMU04038 EMU26244 Trim tab with anode EWM00840 WARNING An improperly adjusted trim tab could cause difficult steering. Always test run after the trim tab has been installed or re- EMU26153 placed to be sure steering is correct. -
Page 29: Tilt Lock Mechanism
Components ZMU02822 ZMU04040 ECM00660 1. Trim tab NOTICE 2. Bolt Do not use the tilt support lever or knob when trailering the boat. The outboard Bolt tightening torque: motor could shake loose from the tilt sup- 18.0 Nm (1.8 kgf-m, 13 ft-lb) port and fall. -
Page 30: Flushing Device
Components EMU26460 Flushing device This device is used to clean the cooling wa- ter passages of the motor using a garden hose and tap water. TIP: For details on usage, see page 58. 1. Alert indicator ZMU04042 1. Flushing device EMU31752 Alert indicator If the engine develops a condition which is... -
Page 31: Instruments And Indicators
Instruments and indicators EMU36014 Indicators EMU36023 Low oil pressure-alert indicator If oil pressure drops too low, this indicator will light up. For further information, see page 29. ECM00022 NOTICE Do not continue to run the engine if the ● low oil pressure-alert indicator is on and the engine oil level is lower. -
Page 32: Tachometer
Instruments and indicators EMU36050 Tachometer The tachometer displays engine speed in hundreds of revolutions per minute (r/min). For example, if the tachometer display reads “22” then the engine speed is 2200 r/min. EMU26621 Trim meter This meter shows the trim angle of your out- board motor. -
Page 33: Overheat-Alert Indicator
Instruments and indicators ZMU04578 ZMU01736 1. Low oil pressure-alert indicator 1. Tachometer 2. Alert indicator(s) EMU26583 Overheat-alert indicator EMU26506 Low oil pressure-alert indicator If the engine temperature rises too high, the alert indicator will start to blink. For further in- If oil pressure drops too low, this indicator will formation on reading the indicator, see page flash. -
Page 34: Overheat-Alert Indicator
Instruments and indicators EMU26574 Overheat-alert indicator If the engine temperature rises too high, this indicator will flash. For further information on reading the indicator, see page 29. ECM00052 NOTICE Do not continue to run the engine if the overheat-alert indicator is on. Serious en- gine damage will occur. -
Page 35: Engine Control System
Alert system ECM00091 NOTICE Do not continue to operate the engine if a alert device has activated. Consult your Yamaha dealer if the problem cannot be located and corrected. EMU2681A ZMU05231 Overheat alert This engine has an overheat-alert device. If The buzzer will sound (if equipped on the ●... - Page 36 Check the oil level and add oil as needed. If the oil level is correct and the alert device does not ZMU04587 switch off, consult your Yamaha dealer. ZMU01828 ZMU05232 The buzzer will sound (if equipped on the ●...
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Page 37: Installation
Test runs at differ- centerline (keel line) of the boat. ent heights can help determine the optimum mounting height. Consult your Yamaha deal- er or boat manufacturer for further informa- tion on determining the proper mounting... - Page 38 Installation ZMU01762 ECM01630 NOTICE During water testing, check the buoy- ● ancy of the boat, at rest, with its maxi- mum load. Check that the static water level on the exhaust housing is low enough to prevent water entry into the power head when water rises due to waves when the outboard is not run- ning.
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Page 39: Operation
Operation EMU36380 TIP: First-time operation Failure to follow the break-in procedure EMU36390 could result in reduced engine life or even Fill engine oil severe engine damage. Run the engine in The engine is shipped from the factory with- the water, under load (in gear with a propel- out engine oil. -
Page 40: Fuel Level
Operation heating and serious engine damage can system must be repaired by a qualified occur. mechanic. Improper repairs can make the outboard unsafe to operate. EMU36420 Fuel level EMU36450 Check for fuel leaks Be sure you have plenty of fuel for your trip. Check under top cowling and in the boat ●... -
Page 41: Engine Oil
Operation be sure the level falls between the upper and lower marks. Fill with oil if it is below the lower mark, or drain to the specified level if it is above the upper mark. 1. Cord 2. Clip 3. Engine shut-off switch ZMU04046 1. -
Page 42: Install Cowling
Operation gine can overheat during operation. cowling by pushing it with both hands. If the top cowling is loose, have it repaired by your [ECM01800] Yamaha dealer. ZMU06051 1. Fitting EMU34581 2. Flushing device Power trim and tilt system EWM01930... -
Page 43: Battery
Operation switches to check that all switches work. door area, either securely moored or Tilt the outboard motor up and check trailered. that the trim and tilt rod is pushed out Do not smoke and keep away from completely. sparks, flames, static electric discharge, Check that the trim and tilt rod is free of or other sources of ignition. - Page 44 Operation water near you. When the air vent screw is loosened, ● gasoline vapor will be released. Gaso- line is highly flammable, and its vapors are flammable and explosive. Refrain from smoking, and keep away from open flames and sparks while loosen- ing the air vent screw.
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Page 45: Starting Engine
Operation EMU27492 TIP: Starting engine The start-in-gear protection device prevents EWM01600 the engine from starting except when in neu- WARNING tral. Before starting the engine, make sure Attach the engine shut-off cord to a se- that the boat is tightly moored and that cure place on your clothing, or your arm you can steer clear of any obstructions. - Page 46 Operation cause people and objects in the boat to be thrown forward. Place the gear shift lever in neutral. ZMU04050 After the engine starts, slowly return the manual starter handle to its original po- sition before releasing it. TIP: TIP: When the engine is cold, it needs to be ●...
- Page 47 Operation page 43. If the engine is warm and fails to start, ● open the throttle slightly and try to start the engine again. If the engine still fails to start, see page 74. EMU27664 Electric start and remote control models EWM01840 WARNING Failure to attached engine shut-off cord...
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Page 48: Checks After Starting Engine
Immediately after the engine starts, re- case or the cooling water pilot hole is lease the main switch and allow it to re- blocked. Consult your Yamaha dealer if turn to “ ” (on). NOTICE: Never turn the problem cannot be located and cor- the main switch to “... -
Page 49: Warming Up Engine
To shift out of neutral Check the oil level and add oil if nec- Pull the neutral interlock trigger up (if essary. Consult your Yamaha dealer equipped). if the cause for the low oil pressure- alert indicator cannot be found. - Page 50 Operation Move the remote control lever / gear slows to idle speed. shift lever firmly and crisply forward (for forward gear) or backward (for reverse gear) [about 35° (a detent can felt) for re- mote control models]. Be sure to check that the tilt lock lever is in the lock/down position (if equipped) before operating in reverse.
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Page 51: Stopping Boat
Operation EMU31742 Stopping boat EWM01510 WARNING Do not use the reverse function to slow ● down or stop the boat as it could cause you to lose control, be ejected, or im- pact the steering wheel or other parts of the boat. -
Page 52: Trimming Outboard Motor
Operation trim angle. The trim angle of the outboard motor helps determine the position of the bow of the boat in the water. Correct trim angle will help im- prove performance and fuel economy while reducing strain on the engine. Correct trim angle depends upon the combination of boat, engine, and propeller. -
Page 53: Adjusting Trim Angle For Hydro Tilt Models
Operation when the motor is trimmed or tilted. Use caution when trying a trim position ● for the first time. Increase speed gradu- ally and watch for any signs of instabil- ity or control problems. Improper trim angle can cause loss of control. If equipped with a power trim and tilt ●... -
Page 54: Adjusting Boat Trim
Operation ZMU04061 Bow Up Hold the rear of the top cowling with one Too much trim-out puts the bow of the boat hand and tilt the engine to the desired too high in the water. Performance and econ- angle. omy are decreased because the hull of the Place the tilt lock lever back into the lock boat is pushing the water and there is more position to support the engine. -
Page 55: Tilting Up And Down
Operation on page 45. Never tilt the outboard mo- tor while the engine is running. Severe damage from overheating can result. Do not tilt up the engine by pushing the ● tiller handle (if equipped) because this could break the handle. EMU33152 Procedure for tilting up (hydro tilt models) -
Page 56: Procedure For Tilting Up (Power Trim And Tilt Models)
Operation ZMU03196 ZMU04064 Hold the rear of the top cowling with one hand, tilt the engine up, and turn the tilt support lever toward you or tilt support knob into the clamp bracket, and then place the tilt lock lever back into the lock position to support the outboard motor. -
Page 57: Procedure For Tilting Down (Manual And Hydro Tilt Models)
Operation ZMU04068 Models equipped with trim rods: Once the outboard motor is supported with the tilt support lever, press the power trim and tilt switch “ ” (down) to retract the trim rods. NOTICE: Be sure to retract the trim rods completely during mooring. -
Page 58: Procedure For Tilting Down (Power Trim And Tilt Models)
Operation ZMU04070 ZMU04072 Slowly tilt the outboard motor down. Push the power trim and tilt switch “ ” Place the tilt lock lever in the lock posi- (down) to lower the outboard motor to tion. the desired position. ZMU01936 ZMU04071 EMU33120 Procedure for tilting down (power trim and tilt models) -
Page 59: Shallow Water
Operation ZMU04074 ZMU04073 EMU28175 EMU28061 Procedure for hydro tilt models Shallow water Place the remote control lever / gear EMU28081 shift lever in neutral. Hydro tilt models The outboard motor can be tilted up partially to allow operation in shallow water. EWM00271 WARNING Run the boat at the lowest possible... -
Page 60: Power Trim And Tilt Models
Operation ing can result. EMU32912 Procedure for power trim and tilt models Place the remote control lever / gear shift lever in neutral. ZMU04075 Slightly tilt the outboard motor up to the desired position and push the tilt lock le- ver down to the lock position. -
Page 61: Cruising In Other Conditions
Cruising in muddy, turbid, or acidic water Yamaha strongly recommends that you use the optional chromium-plated water pump kit (see page 13) if you use the outboard motor in acidic water or water with a lot of sediment in it, such as muddy or turbid (cloudy) water. -
Page 62: Maintenance
ZMU04078 sition using a motor support device such as a transom saver bar. Consult your Yamaha dealer for further details. EMU28241 Storing outboard motor... -
Page 63: Procedure
Maintenance ZMU02051 ZMU04079 EMU28303 1. Water surface Procedure 2. Lowest water level EMU28334 Flushing in a test tank Cooling system flushing is essential to ECM00300 prevent the cooling system from clog- NOTICE ging up with salt, sand, or dirt. In addi- Do not run the engine without supplying tion, fogging/lubricating of the engine is it with cooling water. -
Page 64: Lubrication
69. Inspect the oil for the pres- ence of water that indicates a leaky seal. Seal replacement should be performed ZMU04080 by an authorized Yamaha dealer prior to use. 1. Fitting 2. Garden hose connector Grease all grease fittings. For further de- 3. -
Page 65: Cleaning The Outboard Motor
[ECM00541] to perform a maintenance procedure, TIP: have a Yamaha dealer or other qualified When flushing the engine with the boat in ● mechanic do the work. the water, tilting up the outboard motor un-... -
Page 66: Replacement Parts
Maintenance EMU28511 Replacement parts If replacement parts are necessary, use only genuine Yamaha parts or parts of equivalent design and quality. Any part of inferior quality may malfunction, and the resulting loss of control could endanger the operator and passengers. Yamaha genuine parts and ac- cessories are available from your Yamaha dealer. -
Page 67: Maintenance Chart 1
The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Initial Every 20 hours Item... - Page 68 Maintenance Initial Every 20 hours Item Actions hours (1 hours (3 hours (5 months) year) years) years) Fuel filter (disposal Replacement type) Fuel line(High pres- Inspection sure) Fuel line(High pres- Inspection or replace- sure) ment as necessary Fuel line(Low pres- Inspection sure) Fuel line(Low pres-...
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Page 69: Maintenance Chart 2
Wire harness connec- Inspection or replace- tions/Wire coupler con- ment as necessary nections (Yamaha) Meter/gauge Inspection Inspection and clean- (Yamaha) Fuel tank ing as necessary EMU34451 Maintenance chart 2 Every Item Actions 1000 hours Guide exhaust/exhaust Inspection or replace-... -
Page 70: Greasing
Maintenance EMU28941 Greasing Yamaha grease A (water resistant grease) Yamaha grease D (corrosion resistant grease; for propeller shaft) F30A, F40B ZMU04081 erosion becomes excessive, or if carbon and EMU28955 Cleaning and adjusting spark plug other deposits are excessive, you should re-... -
Page 71: Checking Fuel Filter
Be sure to use the specified spark plug, placement of the fuel filter, consult your otherwise the engine may not operate Yamaha dealer. properly. Before fitting the spark plug, measure the electrode gap with a wire thickness gauge; adjust the gap to spec- ification if necessary. -
Page 72: Changing Engine Oil
If you have difficulty ver- ifying the idle speed, or the idle speed re- quires adjustment, consult a Yamaha dealer or other qualified mechanic. Verify whether the idle speed is set to ZMU04084 specification. -
Page 73: Checking Wiring And Connectors
Dispose of used oil according to local regulations. TIP: For more information on the disposal of ● used oil, consult your Yamaha dealer. Change the oil more often when operating ● the engine under adverse conditions such as extended trolling. -
Page 74: Checking Propeller
Maintenance EMU32111 Checking propeller EWM01880 WARNING You could be seriously injured if the en- gine accidentally starts when you are near the propeller. Before inspecting, removing, or install- ● ing the propeller, place the shift control in neutral, turn the main switch to “ ”... -
Page 75: Installing Propeller
Otherwise the propeller could come off during opera- tion and be lost. ZMU02063 Apply Yamaha marine grease or a cor- TIP: rosion resistant grease to the propeller If the propeller nut does not align with the shaft. -
Page 76: Cleaning Fuel Tank
If the oil is milky, water 9 Nm (0.9 kgf-m, 6.6 ft-lb) is getting into the gear case which can cause gear damage. Consult a EMU29302 Cleaning fuel tank Yamaha dealer for repair of the lower EWM00920 unit seals. [ECM00711] WARNING TIP:... -
Page 77: Inspecting And Replacing Anode(S)
Dispose of old gasoline according to lo- ● anodes on equipped models. Consult a cal regulations. Yamaha dealer for inspection and replace- Empty the fuel tank into an approved ment of internal anodes attached to the pow- container. er unit. -
Page 78: Connecting The Battery
3. Battery tery’s charge. If the battery needs charg- The electrical contacts of the battery and ing, consult your Yamaha dealer. cables must be clean and properly con- Check the battery connections. They nected, or the battery will not start the should be clean, secure, and covered by engine. - Page 79 Maintenance bles first to avoid a short circuit and damage to the electrical system. [ECM01940] Disconnect the positive cable(s) and re- move the battery from the boat. Clean, maintain, and store the battery according to the manufacturer’s instruc- tions.
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Page 80: Trouble Recovery
Q. Has fuel pump malfunctioned? If your outboard motor requires repair, bring A. Have serviced by a Yamaha dealer. it to your Yamaha dealer. If the engine trouble-alert indicator is flash- Q. Are spark plug(s) fouled or of incorrect ing, consult your Yamaha dealer. - Page 81 Q. Is fuel contaminated or stale? A. Fill tank with clean, fresh fuel. Q. Is carburetor clogged? A. Have serviced by a Yamaha dealer. Q. Is fuel filter clogged? A. Clean or replace filter. Q. Is fuel joint connection incorrect? A.
- Page 82 Q. Is fuel system obstructed? Q. Is water pump or thermostat faulty? A. Check for pinched or kinked fuel line or A. Have serviced by a Yamaha dealer. other obstructions in fuel system. Q. Is there excess water in fuel filter cup? Q.
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Page 83: Temporary Action In Emergency
(if equipped). Replace it with a spare one of the proper amperage. Q. Is steering pivot loose or damaged? EWM00631 A. Tighten or have serviced by a Yamaha WARNING dealer. Substituting an incorrect fuse or a piece... -
Page 84: Power Trim And Tilt Will Not Operate
Trouble Recovery ZMU04094 ZMU04095 1. Fuse box 1. Manual valve screw 2. Fuse (20 A) Put the engine in the desired position, 3. Spare fuse (20 A) 4. Fuse puller then tighten the manual valve screw by turning it counterclockwise. EMU29533 Starter will not operate If the starter mechanism does not operate... -
Page 85: Emergency Starting Engine
Trouble Recovery ing normal operation. Loss of engine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward. Make sure no one is standing behind ●... -
Page 86: Treatment Of Submerged Motor
EMU33501 Treatment of submerged motor If the outboard motor is submerged, immedi- ately take it to a Yamaha dealer. Otherwise some corrosion may begin almost immedi- ately. NOTICE: Do not attempt to run the outboard motor until it has been com- pletely inspected. - Page 88 YAMAHA MOTOR CO., LTD. Printed in Japan April 2008–0.1 × 1 ! Printed on recycled paper...