Parker 890GTR Product Manual
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Parker 890GTR Product Manual

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Summary of Contents for Parker 890GTR

  • Page 1 890GTR climate control electromechanical Battery Inverter filtration fluid & gas handling hydraulics pneumatics HA502996 Issue 1 process control Product Manual sealing & shielding ENGINEERING YOUR SUCCESS.

  • Page 3: 890Gtr Inverter Product Manual

    All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Parker EGT company without written permission from Parker EGT, a division of Parker Hannifin Corporation.
  • Page 4 The user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalogue and in any other materials provided from Parker Hannifin Corporation or its subsidiaries or authorized distributors.

  • Page 5: Table Of Contents

    Product Warnings and Symbols ................................................... 1-4 Hazards ......................................................... 1-5 Safety ........................................................... 1-6 Application Risks ......................................................1-7 Parker Required Personal Protection Equipment (PPE) ..........................................1-9 CHAPTER 2 GETTING STARTED ......................................2-1 Abbreviations / Definitions ..................................................2-3 Product Overview ......................................................2-4 Getting Started ......................................................2-5 CHAPTER 3 INSTALLATION .........................................3-1...
  • Page 6 Head, Foot, and Hand Protection ................................................7-4 Eye and Face Protection ..................................................7-5 Hearing Protection ....................................................7-5 Posting Requirements ..................................................... 7-6 OSHA Personal Protective Equipment Policy & Procedure (1910.0132- .0136) ..................................7-7 Personal Protective Equipment Inspection ..............................................7-8 890GTR Inverter Power Manual HA502996...
  • Page 7 DSE Lite Configuration Tool ................................................... 2 Inverter Specifications ...................................................... 3 Understanding the Product Code ..................................................5 Analog Input / Output Table .................................................... 6 Analog Input / Output Details ..................................................8 Digital Input Details ......................................................9 890GTR Inverter Power Manual HA502996...
  • Page 8 Grid Responses ....................................................... 13 HVRT and LVRT ..................................................... 13 Changing Voltage and Frequency Fault Trip Levels and Times ........................................15 Transformer Harmonics ....................................................25 Connector Torque Requirements ................................................28 APPENDIX F LIST OF FAULT CODES ....................................1 890GTR Inverter Power Manual HA502996...

  • Page 9: Chapter 1 Safety

    WARNING notes in the manual warn of danger to personnel To equipment This section contains the following parts: • Requirements • Product Warnings and Symbols • Hazards • Safety • Application Risks • Parker Required Personal Protection Equipment (PPE) 890GTR Inverter Power Manual HA502996...

  • Page 10: Important Safety Instructions

    Safety Safety Information IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for all 890GTR models that shall be followed during installation and maintenance of the inverter. 890GTR Inverter Power Manual HA502996...

  • Page 11: Requirements

    Qualified personnel must be trained in Safety-Related Work Practices, Job Hazard Analysis, First Aid and CPR, Arc Flash Hazards, and PPE Requirements (both classroom and on-the-job training are required in accordance with NFPA 70E requirements). Retraining is required in intervals not to exceed three years. 890GTR Inverter Power Manual HA502996...

  • Page 12: Product Warnings And Symbols

    ON Symbol OFF Symbol WARNING: The 890GTR is not provided with a GFDI device. This inverter must be used with an external GFDI device as required by the Article 690 of the National Electrical Code for the Installation location. 890GTR Inverter Power Manual HA502996...

  • Page 13: Hazards

    Unless otherwise stated, this product must NOT be dismantled. In There may still be dangerous voltages present at power the event of a fault the component must be returned. terminals (battery inputs and DC bus) when the inverter is stopped. 890GTR Inverter Power Manual HA502996...

  • Page 14: Safety

    EN61000-3-2. Permission of the supply authority shall be obtained before connection to the • This equipment contains electrostatic discharge (ESD) low voltage supply. sensitive parts. Observe static control precautions when handling, installing and servicing this product. 890GTR Inverter Power Manual HA502996...

  • Page 15: Application Risks

    An inverter is a component within a system that may influence its operation or effects under a fault condition. Consideration must be given to: • Stored energy • Supply disconnects • Sequencing logic • Unintended operation 890GTR Inverter Power Manual HA502996...
  • Page 16 • Stay at least 10 feet away from overhead power lines and assume they are energized. • De-energize and ground lines when working near them. • Use non-conductive wood or fiberglass ladders when working near power lines. 890GTR Inverter Power Manual HA502996...

  • Page 17: Parker Required Personal Protection Equipment (Ppe)

    WARNING! – Ignoring the following may result in serious injury or damage to equipment Parker Required Personal Protection Equipment (PPE) The following list is the minimum PPE requirements in accordance with NFPA 70E Article 130.7. When working within the Restricted Approach Boundary, the worker shall wear PPE in accordance with Article 130.4.
  • Page 18 **If pants are worn as a top layer, they must be rated at 10.5 cal/cm . If they are worn under coveralls rated at 12.2 cal/cm , they may be natural fibers. ***Coveralls are the preferred method of protection. For more information please see Chapter 7 PPE 890GTR Inverter Power Manual HA502996...
  • Page 19 0’ – 4” 0’ – 7” (Equivalent to direct contact) Specified Boundary indicates the minimum working distance of the worker’s face and chest Limited Approach Boundary is 0” with all Access Doors and Panels closed and secured. 890GTR Inverter Power Manual HA502996...
  • Page 20 A variety of battery types may be used in battery enclosures to supply a DC input to the Battery Inverter Enclosure. Each manufacturer can provide specific Cautions and Warnings for work on and around batteries and for battery storage which should be observed. 890GTR Inverter Power Manual HA502996...

  • Page 21: Chapter 2 Getting Started

    Getting Started Getting Started Chapter 2 A few things you should know about this manual. • How the Manual is organized • Initial Steps • Abbreviations / Definitions 890GTR Inverter Power Manual HA502996...
  • Page 22 Know your requirements: Training requirements OSHA Safety conformance Compliance with Arc Flash requirements Contact Details Parker Hannifin Corporation, Automation Group, Energy Grid Tie Division, 9201 Forsyth Park Drive, Charlotte, NC28273, USA. Tel: +1 704 5874051 www.parker.com/egt 890GTR Inverter Power Manual HA502996...

  • Page 23: Abbreviations / Definitions

    Supervisory Control and Data Acquisition IGBT SCADA Setpoint A converter that changes DC current into AC Inverter current System Power Plant Control System Low Operating Limit Volt Ampere Reactive (Reactive Power) Lock Out Tag Out Extensible Markup Language LOTO 890GTR Inverter Power Manual HA502996...

  • Page 24: Product Overview

    Current Limit IxT foldback Heat sink temperature foldback Rating 100% continuous (128 Arms) 150% for 60 seconds (192 Arms) Inputs/Outputs Analog Inputs 2 configurable inputs; voltage or current Digital Inputs 3 configurable 24V dc inputs 890GTR Inverter Power Manual HA502996...

  • Page 25: Getting Started

    The 890GTR is based on the AC890 control platform utilizing the DSE (Drive System Explorer) Configuration Tool. DSE Lite is software that can be loaded onto a compatible PC. The PC can then be connected to the 890GTR via a micro-USB cable. Once connected, the PC provides a portal into the 890GTR allowing monitoring and control of critical variables and modification to the application layer of the inverter.

  • Page 26: Creating A Configuration

    Simply click on “FileNew890Ver5v5x_DFLT.890” to load the appropriate template. The template will appear as a tab in DSE Lite. Once the configuration has been created it can be saved under a new name using the “save copy as” under the File menu. 890GTR Inverter Power Manual HA502996...

  • Page 27: Modifying A Configuration

    Method 2 (BOOT P): 1. When an installed configuration has an IP address set to 0.0.0.0, then the inverter will request an IP address from the Ethernet server. 2. Refer to DSE Lite manual for details. 890GTR Inverter Power Manual HA502996...

  • Page 28: Updating Firmware

    Getting Started Updating firmware Occasionally it may be necessary to update the 890GTR firmware to enable new functions or address specific requirements. This can also be done through DSE Lite using the following procedure: 1. Copy new firmware file into the following directory on a computer loaded with DSE Lite configuration tool: C:\SSD_link\firmware\ 2.

  • Page 29: Chapter 3 Installation

    Installation Installation Chapter 3 This chapter describes the mechanical and electrical installation of the 890GTR. Follow the steps for a successful installation. • Mechanical Installation • Lifting Instructions • Electrical Installation • Start-up Sequence 890GTR Inverter Power Manual HA502996...

  • Page 30: Mechanical Installation

    “U” location (U30 shown). Push the rails down until the slot is aligned with the cage nut from step 1. 3. Use a pozidrive 3 screwdriver to fasten the rails using FY388805. Torque to 6-7 Nm (4.4-5.2 lb-ft). 890GTR Inverter Power Manual HA502996 ...
  • Page 31 4. Install the cage nuts (FZ474257U006) into the backside of the front face of the vertical rails as shown. Snap the nuts into the seventh and ninth openings up from the bottom of the desired installation “U” location (U30 shown). 890GTR Inverter Power Manual HA502996 ...
  • Page 32 Installation 5. Install the 890GTR onto the rails and slide back into place until the front face comes in contact with the vertical rails. Caution: product has mass of 91 kg (200 lbs), see 3-7 for proper lifting instructions. 6. Use a pozidrive 3 screwdriver to fasten the 890GTR using FY388805. Torque to 6-7 Nm (4.4-5.2 lb-ft).

  • Page 33: Layout Diagram

    View for reference only Inverter No end-user serviceable parts contained within Support Rails Auxiliary Power Output Fuse Supplied with required hardware to Can be removed for replacement see Fuse mount in cabinet Replacement page 6-7 890GTR Inverter Power Manual HA502996...

  • Page 34: Dimensions

    Installation Dimensions All dimensions are in mm. 1054 890GTR Inverter Power Manual HA502996...

  • Page 35: Air Flow & Ventilation Requirements

    Minimum Required Air Clearance 75 mm* 200 mm (7.9 in) (3 in) Exhaust Inlet *Excludes Power Wiring Back View 3 Fans Front View 510 m /h (300 ft /min) Total Flow at Full Load Minimize blockage across grills 890GTR Inverter Power Manual HA502996...

  • Page 36: Lifting Instructions

    2. Can be lifted by eyebolts screwed into sides. See lifting dimensions for details (3-10). Torque eyebolts to 16-17 Nm (11.8-12.5 lb-ft). 3. Lifted by cutouts in base surface using hooks. See lifting dimensions for details (3-10). 890GTR Inverter Power Manual HA502996...
  • Page 37 Installation Product cannot be lifted by handles. Handles are intended only to push or pull product on cabinet rails. 890GTR Inverter Power Manual HA502996...
  • Page 38 3-10 Installation Lifting Dimensions All dimensions in mm. BOTTOM 890GTR Inverter Power Manual HA502996...

  • Page 39: Electrical Installation

    Control Power In IEC Appliance Inlet C14 120VAC 50/60Hz. To be supplied by end-user. Ground Studs Programming Port Auxiliary Power Output Fuse M6x1 Mini-USB Type ABC For installing configuration software into the inverter Figure 3-1 Layout Diagram 890GTR Inverter Power Manual HA502996...
  • Page 40 3-12 Installation Inverter is Synchronized to Grid Inverter has Tripped Control Power Exists Figure 3-2 890GTR Inverter Power Manual HA502996...

  • Page 41: Wiring Requirements

    Installation Wiring Requirements **WARNING: Parker Inverters must be installed using wiring methods according to the requirements of ANSI/NFPA 70, Canadian Electrical Code Part I, or other appropriate local or national electrical codes. It is the responsibility of the installer to ensure installation is designed and performed in compliance with these standards.
  • Page 42 2. Estop circuit requires external 24 Vdc but is polarity insensitive. 3. HVIL circuit utilizes isolated contacts in both AC and DC power connectors. External 24 Vdc power supply is recommended. The following figure illustrates two possible connections schemes: 890GTR Inverter Power Manual HA502996...
  • Page 43 K2 Main AC Pilot relay Pilot relay BMS estop Relay +24 V (BMS) 24 V Return (BMS) Proposed E-Stop & HVIL Circuit Proposed E-Stop & HVIL Circuit w BMS w/o BMS Example E-Stop & HVIL Circuit 890GTR Inverter Power Manual HA502996...
  • Page 44 0V or open = False; +24V = True (unassigned) DIN6 0-24 Vdc Digital Input 6 0V or open = False; +24V = True (unassigned) DIN7 0-24 Vdc Digital Input 7 0V or open = False; +24V = True (unassigned) 890GTR Inverter Power Manual HA502996...

  • Page 45: Functional Overview / Block Diagram

    Damping Resistors Breaker Battery Fuse Current sensor Breaker (x3) Precharge DC Bus DC Bus IGBTs Connection Fuse Caps Contactor Choke Assembly Current Up to 85 Sensor Inverters (x2) Cooling Fans String Inverter System Block Diagram 890GTR Inverter Power Manual HA502996...

  • Page 46: Start-Up Sequence

    Verify faults are all cleared—read the Tripped bit to ensure all faults are cleared. Correct any persistent faults before proceeding. 10. Toggle start bit true then false—the Start Request bit is rising edge sensitive. It is good practice to return the start bit to false once a request is sent. 890GTR Inverter Power Manual HA502996...
  • Page 47 12. Verify inverter running—read the Running bit to make sure the inverter is enabled and connected to the grid. 13. Select Control Mode—select either Id/Iq or KW/KVAR control. 14. Set Output Demand—set either Id/Iq or KW/KVAR to desired level. 890GTR Inverter Power Manual HA502996...

  • Page 48: Chapter 4 Operations

    Operations Operations Chapter 4 • Utility Interconnection and Grid Fault Interface • Normal Grid Operation • Voltage Ride Through Behaviour • Frequency Ride through Behaviour • Anti-Islanding Behaviour • Emergency Power Off (EPO) 890GTR Inverter Power Manual HA502996...

  • Page 49: Utility Interconnection And Grid Fault Interface

    Energy is transmitted back and forth to the grid through power, reactive power, or power factor commands delivered to the inverter via network communications or through discrete I/O. The 890GTR will attempt to meet the requested real power, reactive power or power factor commands unless a system or device protection setting or algorithm prevents the inverter from achieving the desired output.

  • Page 50: Frequency Ride Through Behaviour

    If a fault exceeds the programmed time duration with respect to the fault magnitude, or if the voltage exceeds the instantaneous overvoltage trip levels, the inverter will transition to the Stop Fault state and indicate a VRT mains loss fault. The 890GTR will not reconnect to the grid until after the grid has returned to within Range B of ANSI C84.1-1995, Table 1 and a frequency range of...

  • Page 51: Anti-Islanding Behaviour

    2 seconds of its creation. The inverter will transition to a Stop Fault state and cease the export of power. The 890GTR will not reconnect to the grid until after the grid has returned to within Range B of ANSI C84.1-1995, Table 1 and a frequency range of 59.3Hz to 60.5Hz if connected to a 60 Hz grid or 49.3Hz to 50.5Hz if connected to a 50Hz grid AND the grid...
  • Page 52 18 - 19 36 - 39 Analog Input 3 Real 20 - 21 40 - 43 Analog Input 4 Real 22 - 23 44 - 47 Analog Output 2 Real 24 - 25 48 - 51 890GTR Inverter Power Manual HA502996...
  • Page 53 Pulse Train 1 HZ Pulse Train .01 Bool .02 Bool .03 Bool .04 Bool .05 Bool .06 Bool .07 Bool .08 Bool .09 Bool .10 Bool .11 Bool .12 Bool .13 Bool .14 Bool .15 Bool 890GTR Inverter Power Manual HA502996...
  • Page 54 58 - 59 116 - 119 ~ Under Freq Trip 2 Time Real seconds, 0.0 nominal 60 - 61 120 - 123 ~ K Factor Real gain of reactive current during VRT. 0 nominal. 62 - 63 124 - 127 ~ 890GTR Inverter Power Manual HA502996...

  • Page 55: Emergency Power Off (Epo)

    890GTR AC contactor immediately opens, disconnecting the Grid power. This action is accomplished through a direct hardware connection and does not require software to function. However, the 890GTR software does monitor the EPO condition and will disable the inverter if EPO 24 volt dc is not present. Note: EPO circuit does not disconnect the DC supply or the AC control power.
  • Page 56 K2 Main AC Pilot relay Pilot relay BMS estop Relay +24 V (BMS) 24 V Return (BMS) Proposed E-Stop & HVIL Circuit Proposed E-Stop & HVIL Circuit w BMS w/o BMS Example E-Stop & HVIL Circuit 890GTR Inverter Power Manual HA502996...

  • Page 57: Chapter 5 Trips & Fault Finding

    The following tables can be used to troubleshoot a loss of function, possibly due to a tripped circuit breaker or blown fuse. They list the component identifier used in the circuit diagrams and the type, rating and location of each device. • Trips • Trips Table • Fault Finding 890GTR Inverter Power Manual HA502996...

  • Page 58: Trips

    2. The FIRST TRIP parameter in the TRIPS STATUS function block displays the trip ID. 3. The HEALTH/TRIP LED on the respective Input and Output Modules indicates Red indicating a trip condition has occurred. Inverter has Tripped 890GTR Inverter Power Manual HA502996...

  • Page 59: Resetting A Trip Condition

    Alternatively it is possible for the inverter to trip due to an OVERCURRENT error and then for the HEATSINK trip to become active after the inverter has stopped (this may occur due to the thermal time constant of the heat sink). 890GTR Inverter Power Manual HA502996...

  • Page 60: Trips Table

    VDC RIPPLE Excessive DC link ripple Poor DC supply connection. Short circuit of the output. The inverter was unable to distinguish between an STACK TRIP Excessive line disturbance. overcurrent/desat or overvoltage trip Possible maintenance required. 890GTR Inverter Power Manual HA502996...
  • Page 61 Check health of grid connection. Adjust trip values in Grid UNDER FREQUENCY Grid frequency too low. Control 3 block if needed. If any fault is presented on Modbus other than those listed, Contact Parker EGT Product Support 890GTR Inverter Power Manual HA502996...

  • Page 62: Checksum Fail

    If this occurs, the preferred course of action is to swap the inverter and return the failed unit to an authorized repair center. The repair center will have necessary spare parts and tools to restore the unit to working condition. 890GTR Inverter Power Manual HA502996...

  • Page 63: Fault Finding

    Faulty inverter Contact Parker Hannifin EGT Cannot obtain HEALTH state Incorrect or no supply available Check supply details Inverter will not run at switch-on Grid voltage not present Check health of grid Table 8-3 Fault Finding 890GTR Inverter Power Manual HA502996...

  • Page 64: Front Panel Leds

    Trips & Fault Finding Front Panel LEDs Status Lights See following figure DC Ready Status AC Ready Status Inverter is Synchronized to Grid Inverter has Tripped Control Power Present 890GTR Inverter Power Manual HA502996...
  • Page 65 AC STATUS control power is inverter enabled present green inverter tripped control power is off inverter disabled inverter OK DC bus voltage inverter connected to present grid inverter not DC bus voltage off connected to grid 890GTR Inverter Power Manual HA502996...

  • Page 66: Chapter 6 Routine Maintenance & Repair

    This will prevent chemicals from entering the enclosure. DO NOT apply cleaning agents to the exposed contacts of connectors. Doing so may harm their performance. • Fan Maintenance & Replacement • Reactive Maintenance • Preventative Maintenance • Auxiliary Power Output Fuse Replacement 890GTR Inverter Power Manual HA502996...
  • Page 67 All electrical work must be done in accordance with local, national, and/or international electrical codes by a qualified electrician. IMPORTANT WARNING: Battery Strings can produce dangerous electrical voltage levels. IMPORTANT WARNING: Extreme Arc Flash and Shock Hazards 890GTR Inverter Power Manual HA502996...

  • Page 68: Cleaning Instructions

    Cleaning agents should be applied to a soft cloth and wiped across the product. DO NOT spray cleaning agents directly onto the product. This will prevent chemicals from entering the enclosure. DO NOT apply cleaning agents to the exposed contacts of connectors. Doing so may harm their performance. 890GTR Inverter Power Manual HA502996...

  • Page 69: Fan Maintenance & Replacement

    When inverter signals a fan failure warning, inspect the inverter to determine which fan has failed and replace. Preventative Maintenance Replace all fans every 10 years in operation. 1. Disconnect the fan cables 2. Using a flat blade screwdriver remove the plastic guard to release it from the fan housing and discard. 890GTR Inverter Power Manual HA502996...
  • Page 70 5. Replace the fan assembly (LA474159U001) in the orientation shown. Ensure that the arrows are facing out away from the product. 6. Re-use the mounting screws to fasten the fan assembly to the product. Torque to 1.5-2.5 Nm (1.1-1.8 lb-ft). 890GTR Inverter Power Manual HA502996...
  • Page 71 Maintenance 7. Install new plastic guard (BD465235) that is provided with replacement fans. 1.5 – 2.5 Nm (l.1 – 1.8 lb-ft) 890GTR Inverter Power Manual HA502996...

  • Page 72: Auxiliary Power Output Fuse Replacement

    2. Remove and replace the fuse (CS352658U081) in the cartridge. 3. Replace the fuse cartridge by pushing it into the housing and turning 90° clockwise. Do not overturn or over tighten as this will damage the plastic cap. 890GTR Inverter Power Manual HA502996...

  • Page 73: Chapter 7 Ppe

    Each worker who is required to use PPE must be provided with training. • OSHA PPE REGULATIONS: • Guidelines • Training Requirements • Protection Requirements • OSHA Personal Protective Equipment Policy & Procedure (1910.0132- .0136) • Personal Protective Equipment Inspection 890GTR Inverter Power Manual HA502996...
  • Page 74 This section does not take the place of the specific training supervisors must provide their workers who use personal protective equipment (PPE) Refer to the most current revision of the OSHA informational booklet OSHA 3151-12R for information on personal protective equipment (PPE). 890GTR Inverter Power Manual HA502996...

  • Page 75: Osha Ppe Regulations

    4. Defective or damaged PPE must be removed from service immediately 5. Note: The OSHA standard has a non-mandatory Appendix B which contains example procedures for conducting a hazard assessment. 890GTR Inverter Power Manual HA502996...

  • Page 76: Training Requirements

    Z89.1-1986 (Protective Headwear for Industrial Workers). 3. Protective footwear must be used wherever there is the danger of foot injuries due to falling or rolling objects, objects piercing the sole, or where feet are exposed to electrical hazards. 890GTR Inverter Power Manual HA502996...

  • Page 77: Eye And Face Protection

    B. Several different types of hearing protectors are required to be offered to the employees. The employees are required to use the hearing protection, and the employer is responsible for the enforcement. 890GTR Inverter Power Manual HA502996...

  • Page 78: Posting Requirements

    1. All areas and equipment requiring the use of PPE devices shall be posted with a sign indicating this requirement. Note: The warning signs on the enclosure should be inspected at each visit to ensure that the warning signs have not become illegible. 890GTR Inverter Power Manual HA502996...

  • Page 79: Osha Personal Protective Equipment Policy & Procedure (1910.0132- .0136)

    • The employer has to verify that the required workplace hazard assessment has been performed through a written certification that identifies the workplace evaluated; the person certifying that the evaluation has been performed; the date(s) of the hazard assessment; and, which identifies the document as a certification of hazard assessment. 890GTR Inverter Power Manual HA502996...

  • Page 80: Personal Protective Equipment Inspection

    • The shell is not dented, cracked or broken • The shell has not been damaged by high temperature • The shell has not been degraded by UV light (white chalky substance on the surface of the shell) 890GTR Inverter Power Manual HA502996...
  • Page 81 • The eyewear does not have broken or damaged components. • The eyewear does not have elastic straps that are excessively worn or splitting. • The eyewear does not have lenses that are scratched or abraded in a manner that would obstruct vision. 890GTR Inverter Power Manual HA502996...
  • Page 82 • The face shield is not scratched or abraded in a manner that would obstruct vision. • The material of the hood does not have burns, cracks, hardening, discoloration, rips, cuts, tears, holes or microbial growth (bad odor emanating from the Arc Flash Hood). 890GTR Inverter Power Manual HA502996...
  • Page 83  Leather gloves are not electrically insulated. They protect Electrical insulating gloves from damage due to abrasions or puncture. INSPECTION:  The gloves do not have cracks, hardening, discoloration, rips, cuts, tears, pin-holes or microbial growth (bad odor emanating from the glove). 890GTR Inverter Power Manual HA502996 ...
  • Page 84 The boot material is available in leather, synthetic leather, chemical resistant material, or cut resistant materials such as Kevlar. INSPECTION: • The footwear does not have cracks, hardening, discoloration, rips, cuts, tears, holes, or microbial growth (bad odor emanating from the footwear). 890GTR Inverter Power Manual HA502996...
  • Page 85 (typically Indura or Nomex) depends on the Calorie-rating. Material weight ranges from 4-8 oz. INSPECTION: • The material does not have burns, discoloration, rips, cuts, tears, holes or microbial growth (bad odor emanating from the garment). 890GTR Inverter Power Manual HA502996...
  • Page 86 (typically Indura or Nomex) depends on the Calorie-rating. Material weight ranges from 4-9 oz. INSPECTION: • The material does not have burns, discoloration, rips, cuts, tears, holes or microbial growth (bad odor emanating from the garment). 890GTR Inverter Power Manual HA502996...
  • Page 87 (typically Indura or Nomex) depends on the Calorie-rating. Material weight ranges from 4-8 oz. INSPECTION: • The material does not have burns, discoloration, rips, cuts, tears, holes or microbial growth (bad odor emanating from the garment). 890GTR Inverter Power Manual HA502996...
  • Page 88 Suit to 13 oz. Lined with 5.5 oz. for a 40 Cal/cm Category 4 Arc Flash Suit. INSPECTION: • The material does not have burns, discoloration, rips, cuts, tears, holes or microbial growth (bad odor emanating from the garment). 890GTR Inverter Power Manual HA502996...
  • Page 89 (protecting face, chin, ears, forehead and neck), or an arc-rated hood like that used in an arc flash suit. But when anticipated incident energy exposure is greater than 12 cal/cm², then an arc-rated hood will now be required. 890GTR Inverter Power Manual HA502996...

  • Page 90: Chapter 8 Ethernet

    Ethernet Ethernet Chapter 8 890GTR Inverter Power Manual HA502996...

  • Page 91: Objective

    Set Ethernet IP address for an 890 inverter fitted with an Ethernet fieldbus option card. Procedure Ethernet fieldbus option card is standard on the 890GTR. There are three options for setting the Ethernet IP address: Hardcoded via the VM configuration (this is the most commonly used method). (page 8-3) Set via DSE.

  • Page 92: Hardcoded Option (For 890 Hardware)

    3. You should also set the Subnet mask parameter since some versions of firmware require this in order to set the IP address. Generally, 255.255.255.0 is a good default value to use. See the Ethernet function block help for more details. 890GTR Inverter Power Manual HA502996...
  • Page 93 DSE and/or restart the module for DSE to connect after changing the address. This method is not supported for all versions of firmware and may be overridden by a Hardcoded address (see above) or a BootP set address (see below) when the module is re- started. 890GTR Inverter Power Manual HA502996...
  • Page 94 If an IP address is obtained from a BootP server, it is saved and used on subsequent power cycles. If “BootP support” parameter is set to “DYNAMIC”, the module will attempt to obtain an IP address via BootP whenever a configuration is installed or power is cycled. 890GTR Inverter Power Manual HA502996...

  • Page 95: Appendix A Inverter Keypad

    Inverter Keypad Appendix A The 890GTR is not equipped with a keypad. Only authorized personnel can install or use a keypad with an 890GTR. Details of keypad operation can be found in the 890GTB Grid Tie Product manual HA473578U201. 890GTR Inverter Power Manual HA502996...

  • Page 96: Appendix B Programming

    Programming Programming Appendix B The 890GTR Grid-Tie Inverter uses a small subset of the functionality of the AC890 control platform. This appendix highlights the functions used for grid-tie applications. • Configure the Inverter • Programming with Block Diagrams 890GTR Inverter Power Manual HA502996...

  • Page 97: Configure The Inverter

    IMPORTANT: Inverters are shipped pre-configured from the factory. This section is for reference only! An 890GTR grid-tie inverter uses a combination of native 890 function blocks and library function blocks for control. If you receive a replacement control board, you must configure it to your application. To do this, use DSELite supplied on the CD.
  • Page 98 • Function block input parameter values that receive their values from an internal link in the Block Diagram cannot be changed (as they will change back to the value they receive from the link when the inverter is running). Function Block Descriptions For function block descriptions, refer to Firmware Version 5.1 Manual (HA473746U001) Section 3. 890GTR Inverter Power Manual HA502996...
  • Page 99 3-23 CUSTOM TRIPS 3-40 I/O TRIPS 3-59 TRIPS HISTORY 3-60 TRIP STATUS Menus 3-14 ACCESS CONTROL 3-27 DISPLAY SCALE 3-49 OP STATION 3-50 OPERATOR MENU 3-58 SETPOINT DISPLAY Miscellaneous 3-44 INVERTER CONFIG 3-30 EMC CAPACITORS 890GTR Inverter Power Manual HA502996...

  • Page 100: Appendix C Compliance

    Compliance Compliance Appendix C • Introduction • Europe • Australia & New Zealand • EMC • EMC General Installation Considerations • Increasing Grid Cable Length • Certificates 890GTR Inverter Power Manual HA502996...

  • Page 101: Introduction

    Compliance Introduction 890GTR Inverters are certified as being compliant with the regulated market requirements in: Europe Inverters are CE certified as being compliant with • The Low Voltage Directive 2006/95/EC • The EMC Directive 2004/108/EC • This release of this product has NOT been certified by Underwriters Laboratory Standard UL508C for Power...

  • Page 102: European Compliance

    European Compliance CE Marking The CE marking is placed upon the product by Parker Hannifin Manufacturing Ltd to facilitate its free movement within the European Economic Area (EEA). The CE marking provides a presumption of conformity to all applicable directives. Harmonized standards are used to demonstrate compliance with the essential requirements laid down in those relevant directives.

  • Page 103: Emc Compliance

    PDS (Power Drive System) of rated voltage equal to or above 1000V, or rated current equal to or above 400A, or intended for use in complex systems in the second environment. First Environment Environment that include domestic premises, it also includes establishments directly connected without transformers to a low-voltage power supply network which supplies buildings used for domestic purposes. 890GTR Inverter Power Manual HA502996...
  • Page 104 The 890GTR is generally a category C3 apparatus. Some of the equipment with higher ratings might be classified in Category C4; but for certification, and as an aid to builders of complex system, the emission limits and immunity levels associated with category C3 have been applied.

  • Page 105: Australia & New Zealand

    Generic (industrial environments) EN 50081-2 IEC 61000-6-4 4251.2 Adjustable speed electrical power drive systems EN 61800-3 IEC 61800-3 Parker Hannifin Manufacturing Limited certification (DoC) is supported by tests undertaken in accordance with harmonised standard BS EN61800-3. 890GTR Inverter Power Manual HA502996...

  • Page 106: Emc

    Table 17 where I ≥100A 0.15 - 0.5 0.5 - 5.0 5.0 - 30.0 Where these levels are too high and to ensure compatibility with other equipment, EMC filters are available from Parker. Radiated Frequency (MHz) Product Specific DB (µV)
  • Page 107 The test is not required where normal functioning cannot be achieved because of the impact of the coupling/decoupling network on the equipment under test (EUT). Minimum immunity requirements for PDSs intended for use in the second environment 890GTR Inverter Power Manual HA502996...
  • Page 108 DC power cables: Typical installation length of 1 meter. Shielding not required. Maximum recommended length of 5 meters. • AC power cables: Shielding not required. Maximum recommended length of 30 meters. Conducted Emissions Profile (Unfiltered Product) 890GTR Inverter Power Manual HA502996...
  • Page 109 C-10 Compliance 890GTR Inverter Power Manual HA502996...
  • Page 110 C-11 Compliance Harmonic Information Supply Harmonic Analysis (890 GTR) Nominal frequency = 60/50 Hz, Fundamental primary current = 128 Arms 890GTR Inverter Power Manual HA502996...

  • Page 111: Emc General Installation Considerations

    (50/10) x 0.25m = 1.25m. • Sensitive cables should cross noisy cables at 90°. • Never run sensitive cables close or parallel to the grid or dc link conductors for any distance. 890GTR Inverter Power Manual HA502996...
  • Page 112 Do not place magnetic/electric field sensitive equipment within 0.25 meters of the following parts of the 890GTR system: • 890GTR • Input or output chokes/transformers • The cable between 890GTR and Batteries (even when screened/armored) • DC link connections (even when screened/armored) • Relays and contactors (even when suppressed) 890GTR Inverter Power Manual HA502996...
  • Page 113 C-14 Compliance 890GTR Inverter Power Manual HA502996...

  • Page 114: Appendix D Associated Equipment

    Associated Equipment Associated Equipment Appendix D • General wiring and circuit protection • Isolation transformer • DC supply • Uninterruptable Power Supply (UPS) • AC Disconnect • System ground fault detection • Ethernet connection: 890GTR Inverter Power Manual HA502996...
  • Page 115 Wiring codes typically require conductors and overload devices to be sized at least 125% of the continuous full load current rating of the device. The 890GTR has a maximum full load continuous current rating of 128 A (rms) on the AC grid side. The maximum full load current on the DC side is 160 A (dc).
  • Page 116 Uninterruptable Power Supply (UPS) Blackstart or low voltage ride through events require that a UPS provide control power for the 890GTR. This UPS must be capable of supplying 150 VA (120 W) for each 890GTR. The 890GTR provides 120 Vac output that is generated by a 750 VA control transformer connected to grid power.
  • Page 117 120 Vac UPS phase) 120 Vac in fused (150 VA) disconnect UPS Power Supply 120 Vac 120 Vac (grid derrived) Breaker/ fused (750 VA) disconnect Breaker/ fused disconnect Up to 85 Inverters Typical Installation Schematic 890GTR Inverter Power Manual HA502996...
  • Page 118 890GTR units on the same transformer winding will lower this resistance. / #units total unit Ethernet connection Control of the 890GTR is effected through a Ethernet based LAN. Connection to this LAN is using standard Cat5 Ethernet cable with shield. See Chapter 8 Ethernet. 890GTR Inverter Power Manual HA502996...

  • Page 119: Appendix E Technical Specifications

    • Digital Input Details • Digital Output Details • Relay Output Details • Reference Output Details • User 24V Output Details • Earthing/Safety Details • Changing Voltage and Frequency Fault Trip Levels and Times • Transformer Harmonics 890GTR Inverter Power Manual HA502996...

  • Page 120: Dse Lite Configuration Tool

    DSE Lite Configuration Tool Refer to DSE Lite User Manual: HA471486U001_04.pdf Connection: section 1 Configuration: section 2 Firmware: Section 6 (Should only be used by Parker EGT or suitably qualified personnel) Chart Recording: Section 4 IP Address: 192.168.1.100 890GTR Inverter Power Manual HA502996...

  • Page 121: Inverter Specifications

    Comms Ports USB, Modbus TCP CAT 5, 2 Analog Inputs, 1 Analog Output, 3 Digital Inputs LED Indication DC Ready AC Ready Control Power Present Health Remote Interface: Remote Comm. Modbus TCP Other options available 890GTR Inverter Power Manual HA502996...
  • Page 122 483 x 1054 x 215 W x D x H (mm) not including handles Weight 91kg Enclosure Ingress Protection IP21 Standard’s Compliance: EN61800-3 Harmonics IEEE 1547 Cabinet Protection Rating EN 60529 IP21 UL1741 2006/95/EC LVD, 2004/108/EC EMC 890GTR Inverter Power Manual HA502996...

  • Page 123: Understanding The Product Code

    Communications Modbus TCP - Cu Aux Power 750VA 120V output, 120V 200VA input Build Standard Standard Temperature Standard (-10C to 40C) Standard Standard w/analog P/Q Advanced Controls & I/O Dynamic controls Custom Standard Other Custom 890GTR Inverter Power Manual HA502996...

  • Page 124: Analog Input / Output Table

    SCADA E-Stop In 24V E-stop / HVIL power input Input 10mA E-Stop In Internally wired to Pin 3 Input 10mA HVIL and Emergency Stop E-Stop / HVIL Internally wired to Pin 2 Output 10mA 890GTR Inverter Power Manual HA502996...
  • Page 125 DC Ready Status Light Pipe 1 DC Ready DC voltage is sufficient to run Output Light AC Ready Status AC contactor is closed and the grid is Light Pipe 2 AC Ready Output Light present 890GTR Inverter Power Manual HA502996...

  • Page 126: Analog Input / Output Details

    Voltage Range = 47kΩ Voltage Range = 100Ω Impedance Current range = 150Ω + series diode Resolution 12 bit plus sign 12 bit plus sign Sample Rate 5ms (one selected input can be 1 ms) 890GTR Inverter Power Manual HA502996...

  • Page 127: Digital Input Details

    DIN1 – DIN9, Conforming to IEC1131-2 +30V Nominal Rated Voltage 24V DC Absolute Maximum Input Voltage -15V to +30V Threshold Input Threshold -15V to +30V Input Hysteresis -15V Sample Rate 1 ms Input Current 7.3mA ±10% @ 24V 890GTR Inverter Power Manual HA502996...

  • Page 128: Digital Output Details

    Overload/Short Circuit Protection Indefinite DOUT3A, DOUT3B Rated Voltage 24V DC SELV Rated Current 1A Resistive load at rated voltage ≤ 0.05Ω - Resistance on state Ω Isolation Resistance >10 off state Arc Protection Update Rate 1 ms 890GTR Inverter Power Manual HA502996...

  • Page 129: User 24V Output Details

    ≥18V, ≤ 26V Output Voltage ≥160mA Maximum Output Current Note: the maximum output current is the sum of all 24V sourced outputs, ≤ i.e. 160mA DINOUT1 + DINOUT2 + 24V USER Overload/Short Circuit Protection Indefinite 890GTR Inverter Power Manual HA502996...

  • Page 130: Earthing/Safety Details

    E-12 Technical Specifications Earthing/Safety Details 890GTR Inverter Power Manual HA502996...

  • Page 131: Grid Responses

    -0.5 Time (seconds) The 890GTR can also be programmed to withstand HVRT and LVRT magnitude limits and times that meet or exceed the requirements listed shown above. Programming of the thresholds should only be performed by trained maintenance or service personnel.
  • Page 132 NOTE: Standard trip limit voltage accuracy is +/- 14.4Vrms, standard trip time limit accuracy is +/- 30msecs. FqRT The 890GTR can maintain grid connection through grid frequency shifts that exceed the requirements of WECC and PRC-024-1. The 890GTR comes pre-programmed to meet the requirements of IEEE 1547 and UL1741. The frequency trip points are: Frequency >...

  • Page 133: Changing Voltage And Frequency Fault Trip Levels And Times

    Parker EGT customer service. To access the 890GTR configuration, first ensure the inverter is not synchronized to the Grid and that the AC and DC main power disconnect devices are in the open state. Open DSE Lite on your computer in Wizard mode. Consult the factory on how to get access to Wizard mode functionality.
  • Page 134 Technical Specifications 1. Connect via Network. If you’re communicating to the 890GTR via Modbus TCP or Ethernet IP, either plug into a network access point that has access to the 890GTR or connect your computer directly to the Ethernet port on the 890GTR device.
  • Page 135 2. Next, enter the IP address of the 890GTR module in the pop-up text field: In the scratchpad at the bottom of the screen, it should say that DSE is now connected to the 890GTR at the IP address you just entered.
  • Page 136 3. Double Click on the Inverter Control Function Block to access the parameters within the Block. 4. A new window within DSE should have opened called Inverter Control. Within that window, scroll to page 1 of the configuration where you should find a red square block titled “reserved.” 890GTR Inverter Power Manual HA502996...
  • Page 137 E-19 Technical Specifications 5. Double Click on the “reserved” function block to access the parameters within the block. 6. A new window should have opened allowing access to the Inverter Control –reserved block items. 890GTR Inverter Power Manual HA502996...
  • Page 138 E-20 Technical Specifications 7. To change voltage fault response times and values, from within the reserved window scroll through the pages until you find the grid cntrl 2 function block shown below: 890GTR Inverter Power Manual HA502996...
  • Page 139 9. Adjust the LVRT and HVRT parameters to the desired values. The Voltages are in per unit terms and the times are in seconds. The Min and Max values for every parameter are noted at the bottom of the pop-up as shown above. 890GTR Inverter Power Manual HA502996...
  • Page 140 10. Click OK when finished. 11. To access the Frequency Trip value and time settings, from within the Same reserved function block window, scroll through the pages until you find the grid cntrl 3 block. 890GTR Inverter Power Manual HA502996...
  • Page 141 13. Adjust the OF and UF (over frequency and under frequency) trip limits and times. 14. Click OK to store your results. 15. In the main window go to Command -> Parameter Save. 16. Your parameters should now be saved. Close DSE and disconnect your computer. 890GTR Inverter Power Manual HA502996...
  • Page 142 Technical Specifications Synchronization to the Grid The 890GTR initiates grid synchronization through several steps noted in Chapter 3. The final 2 steps involve the flowing of grid current in the following manner: 1. Closing the AC filter capacitor contactor – Closing of the contactor connects the internal AC filter capacitors to the grid.

  • Page 143: Transformer Harmonics

    • The following table does not include the effects of distortion of the supply network due to other loads and non-linear effects of the network Nominal impedance = 5.75% p.u.; +/-7.5% Frequency harmonic Magnitude Frequency harmonic Magnitude THD (%) THD (%) (Hz) order (Arms) (Hz) order (Arms) 130.9 100.0 131.4 100.0 1020 890GTR Inverter Power Manual HA502996...
  • Page 144 1400 1740 1450 1800 1500 1860 1550 1920 1600 1980 1650 2040 1700 2100 1750 2160 1800 2220 1850 2280 1900 2340 1950 2400 2000 2460 2050 2520 2100 2580 2150 2640 2200 2700 2250 890GTR Inverter Power Manual HA502996...
  • Page 145 E-27 Technical Specifications Frequency harmonic Magnitude Frequency harmonic Magnitude THD (%) THD (%) (Hz) order (Arms) (Hz) order (Arms) 2760 2300 2820 2350 2880 2400 2940 2450 3000 2500 890GTR Inverter Power Manual HA502996...

  • Page 146: Connector Torque Requirements

    Use the above torques for 6/6 screws for all busbar connections and general use unless the screw material requires lower torque. Use the torques for 8/8 screws only where specified (These torques are generally used for very high loads). 890GTR Inverter Power Manual HA502996...

  • Page 147: Fault Codes

    Short circuit of the output. DESAT OVER I IGBT(s) due to excessive current within Excessive line disturbance. IGBT module Possible maintenance required. Defective DC supply. VDC RIPPLE Excessive DC link ripple Poor DC supply connection. 890GTR Inverter Power Manual HA502996...

  • Page 148: Appendix F List Of Fault Codes

    Check health of grid connection. Adjust trip values in Grid UNDER FREQUENCY Grid frequency too low. Control 3 block if needed. If any fault is presented on Modbus other than those listed, Contact Parker EGT Product Support 890GTR Inverter Power Manual HA502996...
  • Page 149 Kempton Park parker.ireland@parker.com Tel: +27 (0)11 961 0700 parker.southafrica@parker.com © 2013 Parker Hannifin Corporation. All rights reserved. Parker Hannifin Corporation European Product Information Centre Free phone: 00 800 27 27 5374 Automation Group, (from AT, BE, CH, CZ, DE, EE, ES, FI, FR, IE,...

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