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Nexgrill 720-0439 Assembly And Operating Instructions Manual

Nexgrill industries inc. gas grill assembly and operating instructions.

 
ASSEMBLY & OPERATING INSTRUCTIONS
Model: 720-0439
FOR PROPANE GAS USE ONLY
PLEASE CONTACT 1-866-984-7455 FOR ASSISTANCE
ABOUT ASSEMBLY OR GRILL OPERATION
DO NOT RETURN TO THE PLACE OF PURCHASE
400
300
500
600
200
100
700
8 00
FOR OUTDOOR USE ONLY

Summary of Contents

  • Page 1

    ASSEMBLY & OPERATING INSTRUCTIONS Model: 720-0439 FOR PROPANE GAS USE ONLY PLEASE CONTACT 1-866-984-7455 FOR ASSISTANCE ABOUT ASSEMBLY OR GRILL OPERATION DO NOT RETURN TO THE PLACE OF PURCHASE 8 00 FOR OUTDOOR USE ONLY J19Y06P-1...

  • Page 2

    Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.

  • Page 3: Table Of Contents

    SECTION ONE Table of Contents & Importance Precautions--------------------------------------1-2 Placement of the Grill--------------------------3 SECTION TWO Assembly Instructions-----------------------4-7 To Match Light The Grill----------------------8 Gas Hook Up------------------------------------9-10 Installer Final Check List---------------------10 Leak Testing------------------------------------11-12 SECTION THREE Operating Instructions-------------------------13 Grill Lighting Instructions---------------------14-17 Lighting Illustration-----------------------------18 SECTION FOUR Care &...

  • Page 4

    WARNING Do not try to light this appliance without first reading the “LIGHTING INSTRUCTIONS” section in this manual. TESTED IN ACCORDANCE WITH ANS Z21.58a •CSA 1.6a-2006 STANDARD FOR OUTDOOR COOKING GAS APPLIANCES. THIS GRILL IS FOR OUTDOOR USE ONLY. Check your local building codes for the proper method of installation.

  • Page 5: Precautions, J19y06p

    DO NOT STORE ITEMS OF INTEREST TO CHILDREN AROUND OR BELOW THE GRILL OR IN THE CART. NEVER ALLOW CHILDREN TO CRAWL INSIDE OF THE CART. Never let clothing, kitchen mitten or other flammable materials come in contact with or too close to any grate, burner or hot surface until it has cooled.

  • Page 6: Placement Of The Grill, Precautions

    Do not use the grill for cooking excessively fatty meats or products which promote flare- ups. Do not operate the grill under unprotected combustible construction. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeways or other such enclosed areas.

  • Page 7

    ASSEMBLY INSTRUCTIONS PLEASE READ THE INSTRUCTIONS CAREFULLY AND FOLLOW STEP BY STEP. TOOLS REQUIRED: (1) PHILIPS HEAD SCREWDRIVER – NOT PROVIDED STEP 1: The screws used to attach the side shelf are already screwed into the left panel (see the figure below). Remove the screws from the left panel, align with the holes in the side shelf, and then re-screw into the holes on the left panel of the grill.

  • Page 8: Assembly Instructions

    ASSEMBLY INSTRUCTIONS STEP 2: Side Burner Assembly A. Push valve into side burner control panel. Insert screws from the front side of control panel and tighten. B. Push the side burner control knob into the valve steam and tighten it using the Allen Wrench.

  • Page 9

    ASSEMBLY INSTRUCTIONS STEP 3: Battery is inserted for the rotisserie burner. To install the battery, turn the ignition button cap counterclockwise and remove it. Replace the ignition button cap after the battery is installed. J19Y06P-1...

  • Page 10

    ASSEMBLY INSTRUCTIONS STEP 4: Attach propane gas tank to regulator inlet fitting by turning the regulator clockwise as shown in figure below. LP gas cylinder must be fitted with a listed overfill prevention device (OPD). Open the door and pull out the tray, place the gas tank cylinder in the tank tray , then use retention kit that showed as below diagram to secure the tank cylinder .

  • Page 11

    ASSEMBLY INSTRUCTIONS STEP 5: The screws for rotisserie drive motor bracket are attached to the motor bracket. Remove the screws and install the rotisserie motor bracket as shown in the figure below. Assemble the rotisserie skewer as shown in the figure below.

  • Page 12

    TO MATCH LIGHT THE GRILL 1. If the burner will not light after several attempts then the burner can be match lit. 2. If you’ve just attempted to light the burner with the igniter, allow 5 minutes for any accumulated gas to dissipate. Keep your face and hands as far away from the grill as possible.

  • Page 13

    SUPPLIED WITH THIS OUTDOOR GAS APPLIANCE. This is a liquid propane configured grill. Do not attempt to use a natural gas supply. Total gas consumption (per hour) of this stainless steel gas grill with all burners on “IGNITE/HI”: Main burner 30,000 Btu/hr Side burner...

  • Page 14: Installer Final Check List

    5. When connecting regulator assembly to the valve, hand tighten the quick coupling nut clockwise to a complete stop. Do not use a wrench to tighten. Use of a wrench may damage the quick coupling nut and result in a hazardous condition. 6.

  • Page 15: Leak Testing, Leak Testing

    GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks following the procedures listed below.

  • Page 16

    CAUTIONS Place dust cap on cylinder valve outlet when the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

  • Page 17

    GENERAL USE OF THE GRILL AND ROTISSERIE Each main burner is rated at 10,000 Btu/hr. The main grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris. Above the burners are stainless steel radiant (flame tamer).

  • Page 18: Grill Lighting Instructions

    CAUTION: PLEASE TAKE OFF THE WARMING RACK WHEN USING THE ROTISSERIE BURNER. THE HIGH HEAT COMING FROM THE ROTISSERIE BURNER MAY CAUSE THE WARMING RACK TO BEND. GRILL LIGHTING INSTRUCTIONS WARNING: IMPORTANT! BEFORE LIGHTING… Inspect the gas supply hose prior to turning the gas “ON”.

  • Page 19

    WARNING: Always keep your face and body as far away from the burner as possible when lighting. TO LIGHT THE SIDE BURNER To light the side burner, remove any cooking utensils from the burner grate. Push and turn the control knob counterclockwise to the “IGNITE/HI”...

  • Page 20

    GRILL LIGHTING INSTRUCTIONS J19Y06P-1...

  • Page 21

    GRILL LIGHTING INSTRUCTIONS FLAME CHARACTERISTICS Check for proper burner flame characteristics. Burner flames should be blue and stable with no yellow tips, excessive noise, or lifting. If any of these conditions exist call our customer service line. If the flame is yellow, it indicates insufficient air.

  • Page 22: Lighting Illustration

    Main & Side Burner Lighting Illustration Step 1. Make sure the Lid is open Step 2. Push and turn main or side burner knobs to “HI” position. Pilot torch will light. Hold for 3-4 seconds until burner is lit. Step 3. You may need to try 3 or 4 times to light the burner.

  • Page 23: Care & Maintenance

    STAINLESS STEEL The grill is made from non-rusting and non-magnetic stainless steel. There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. To touch up noticeable scratches in the stainless steel, sand very lightly with dry 100 grit emery paper in the direction of the grain.

  • Page 24

    HOW TO REPLACE MAIN BURNER Step 1. Insert the burner onto the orifice. Step 2. Secure the main burner on the back wall of fire box with 2 screws. CARE AND MAINTENANCE STAINLESS STEEL : There are many different stainless steel cleaners available.

  • Page 25: Trouble Shooting

    SPIDER AND INSECT WARNING!!! Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes. This type of fire is known as “FLASH-BACK”...

  • Page 26

    TROUBLE SHOOTING PREHEATING: The grill lid should be in a closed position during the preheat time period. It is necessary to preheat the grill for a short time before cooking certain foods, depending on the type of food and the cooking temperature. Food that requires a high cooking temperature needs a pre-heat period of five minutes;...

  • Page 27

    --Cover may be incorrect for your grill. It may be a tight fit. Ensure the cover correct length for your gril Measure it left to right. Compare to the grill’s measurement. --Compare the location and size of the hood portion of the cover to your grill. --Spread the cover and allow it to relax, preferably in warm sunlight or in a warm room.

  • Page 28

    --Check all gas connections for leaks with bubble test. If leaks are found, replace the part or tighten the fitting. --If it is a natural gas grill, ensure there is proper pressure to the grill. Refer to the user manual. Example: Gas line stubbed off o pool heater may exhibit deference in pressure.

  • Page 29

    EXPLODED VIEW 50 0 J19Y06P-1...

  • Page 30: Part List

    REF# DESCRIPTION Main Lid Main Lid Screw Main Lid Screw Cover Logo Main Lid Handle Heat Insulating Spacer Temperature Gauge Main Lid Handle Grease Slide Panel, Top Main Burner Bowl Assembly Rotisserie Motor Rotisserie Motor Bracket Front Baffle Pulse Igniter Module Cover Pulse Igniter Module Sear Gas Valve Side Burner Hose...

  • Page 31

    REF# DESCRIPTION Side Burner Ring Side Burner Igniter wire Side Burner bowl Assembly Frame A Side Burner Bowl Assembly Frame B Side Burner Bowl Assembly Fire Side Burner Cooking Grate Side Burner Lid Side Burner Lid Hinge Rod Side Shelf Trim Panel, Right Rubber Grommet Back Panel Back Panel, Top...

  • Page 32

    REPLACEMENT HOW TO ORDER PARTS To make sure you obtain the correct replacement part(s) for your gas grill, please refer to the parts list on page 24. The following information is required to assure getting the correct part. • Gas grills model number (see data sticker on grill).

  • Page 33: Grill Cooking Chart

    GRILL COOKING CHART WEIGHT OR FOOD THICKNESS VEGETABLES Fresh Beets Carrots Turnips Onion 1/2 inch slices Potatoes Sweet Whole White 6 To 8 ounces Frozen Asparagus Broccoli Brussels Sprouts Green beans Peas French fries MEATS Beef Hamburgers 1/2 to 3/4inch Steaks Rib eye, APPROXIMATE...

  • Page 34

    WEIGHT OR FOOD THICKNESS Tenderloin, Porterhouse, T-Bone, Sirloin Rare 1 inch 1-1/2 inch Medium 1 inch 1-1/2 inch Well-done 1 inch 1-1/2 inches Lamb Chops & Steaks Rare 1 inch 1-1/2 inch Medium 1 inch 1-1/2 inch Well-done 1 inch pork Chops 1 inch...

  • Page 35

    GRILL COOKING CHART WEIGHT OR FOOD THICKNESS FISH AND SEAFOOD Steaks Halibut 3/4 to 1 inch Salmon Swordfish Whole Catfish 4 to 8 4 to 8 ounces ounces Rainbow trout APPROXIMATE FLAME SIZE TIME Medium to 8 to 15 minutes High Medium to 12 to 20 minutes...

  • Page 36: Grill Recipe Suggestions

    BBQ SALMON 2 large salmon steaks 2 tbs. Oil Salt & pepper 2 oz. thin bacon slices 2 tbs. Butter 1 tbs. Lemon juice Spring of parsley Lemon wedges Preheat the BBQ. Brush the steaks with oil and season with salt and pepper. Place on BBQ grill and cook for 10 minutes, turning steaks over halfway cooking time.

  • Page 37

    6 to 8 hours. Wrap tortillas in foil. Remove meat from marinade. Cook on a pre-heated gas grill for 5 to 8 minutes on each side. While meat is cooking, heat tortillas on grill. Slice meat across grain in thin slices. Place on hot platter.

  • Page 38

    CHICKEN TANDOORI STYLE 8 large chicken thighs or drumsticks 1 c. plain nonfat yogurt ½ c. lemon juice 2 tsp. salt ½ tsp. cayenne ½ tsp. black pepper ½ tsp. crushed garlic ½ tsp. grated ginger 1 tbs. corn oil Combine all the ingredients in a large mixing bowl and marinate the chicken for 8 hours in the...

  • Page 39: Converting To Natural Gas

    This grill is certified for use with either Liquid Propane (LP Gas) or Natural Gas and comes complete with the necessary parts to convert it for use with Natural Gas. The Nexgrill patented Conversion Valves allows the use of Natural Gas without replacing the burners or entire valve system.

  • Page 40

    This grill is certified for use with either Liquid Propane (LP Gas) or Natural Gas and comes complete with the necessary parts to convert it for use with Natural Gas. The Nexgrill patented Conversion Valves allows the use of Natural Gas without replacing the burners or entire valve system.

  • Page 41

    INSTRUCTIONS FOR CONVERTING TO NATURAL GAS Tools required for converting from LP to NG Screwdriver + is used for removing the screws 8mm Nut Driver is used for changing the main tube burner orifice Screwdriver - is used for turning the Low/High Flame 14mm Wrench is used for releasing the brass adapter of flex tube 10mm Wrench is used for changing the rear burner orifice Allen Key is used for removing the control knobs...

  • Page 42: Gas Conversion, Gas Conversion

    Main Tube Burner Conversion Steps 1. Remove the rotisserie kit, warming rack, cooking grids, flame tamers and tube burners from the firebox. 2. Locate orifice on end of valve and remove by turning counterclockwise with a 8mm Nut Driver. CAUTION! When converting the grill, screw the orifice in and out of the stem gently due to the breakable thread.

  • Page 43

    Side Burner Conversion Steps 1. Fix orifice nut with 18mm Wrench. Then locate orifice and remove by turning counterclockwise with 6.1mm Wrench. 2. Insert NG orifice by hand, then secure and turning clockwise with 6.1mm Wrench in tightly. GAS CONVERSION J19Y06P-1...

  • Page 44

    Rear Burner Conversion Steps 1. Remove the eight screws securing the rear baffle. Then take out the Rear Baffle. 2. Locate rotisserie orifice and remove by turning counterclockwise with a 10mm Wrench. 3. Attach and screw in tightly the NG rotisserie orifice. 4.

  • Page 45

    For Main tube burner and Side burner Conversion Only You will need to adjust the High Flame setting screw when converting the barbecue from Propane to Natural Gas. Please follow the steps as detailed below Remove each Control Knob of main tube burners and side burner by loosing the socket head grub screw holding it to the Valve stem.

  • Page 46

    GAS CONVERSION NG Hose and Regulator Conversion 1. Turn all knobs to OFF, and turn off LP supply, then take off the brass adapter of LP regulator from the manifold with a wrench. 2. Attach the NG regulator to the manifold, and screw tightly with the wrench. J19Y06P-1...

  • Page 47

    3. Remove NG regulator bracket by unscrew the four 5/32*10mm screws on the right shelf panel and then tight the NG regulator on the NG regulator bracket with two 5/32*10mm screws. 4. Put back the NG regulator bracket back by screw back four 5/32*10mm screws on the right shelf panel and connect the 12’...

  • Page 48

    Our obligation under this warranty is limited to repair or replacement, at our option, of the product during the warranty period. The extent of any liability of Nexgrill Industries, Inc. under this warranty is limited to repair or replacement. This warranty does not cover normal wear of parts, damage...

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