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MAY BE INSTALLED AS A ZERO CLEARANCE FIREPLACE
OR WITH AN OPTIONAL WOODEN SURROUND
WARNING: If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
−
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the
−
gas supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is in-
stalled. Provisions for adequate combustion and ventilation air must be provided. Refer to
section " Producing Adequate Ventilation" page 13.
This appliance may be installed in an aftermarket, permanently located, manufactured
(mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appli-
ance is not convertible for use with other gases.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Manufacturer: NEW BUCK CORPORATION
P.O. Box 69
8000 Highway 226 South
Spruce Pine, NC 28777
MODEL 42
This appliance is intended for supplemental
heating.
VENT-FREE
Revised December 2006
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Table of Contents
Related Manuals for New Buck Corporation 42
Summary of Contents for New Buck Corporation 42
- Page 1 This appliance is only for use with the type of gas indicated on the rating plate. This appli- ance is not convertible for use with other gases. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Manufacturer: NEW BUCK CORPORATION P.O. Box 69 8000 Highway 226 South Spruce Pine, NC 28777...
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Page 3: Table Of Contents
Lighting Instructions - Modulating (SIT) or –Manual (SIT)…………………………….26 Lighting Instructions - Millivolt (SIT) ... 30 Flame Check ... 34 Wiring Diagram ... 35-36 Important Safeguards ... 37 Trouble Shooting ... 38-40 Service/Replacement Parts ... 42-48 Warranty/Owner Registration ... 49 Page 1... - Page 4 Page 2...
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Page 5: Safety Information And Warnings
3. Never install this heater: ♦ in a recreational vehicle, bathroom, bedroom, or any other sleeping quarters ♦ where curtains, furniture, clothing, or other flammable objects are less than 42" from the front of the heater ♦ in high traffic areas or in windy areas 4. - Page 6 5. If this heater is used with propane gas, do not place propane supply tank (s) inside any structure. 6. What To Do IF You Smell Gas: Shut off gas supply. - Do not try to light any appliance. - Do not touch any electrical switch; do not use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone.
- Page 7 21. All heater screens must be kept closed when operating the gas logs. ”WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.” 23. Do not use this heater for burning trash or cooking. Never place matches, paper, garbage, or any other material on top of logs or into the flames.
- Page 8 INSTALLATION FOR MODEL 42 (ZC or WS) Your New Buck Vent-Free Gas Fireplace Heater may be installed in Residential or *After- Market Manufactured Mobile Homes. This appliance may be installed in an *After Market Manufactured Mobile Home, where not prohibited by state or local codes.
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Page 9: Fireplace And Framing Dimensions (Zc)
Fireplace and Framing Dimensions For Model 42 (ZC) 18-15/16" 41-1/2" 45-5/8" Figure 2 WARNING:Installation and repairs should be performed by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent clean- ing may be required due to excessive lint from carpeting, bedding material, etc. -
Page 10: Fireplace Clearances(Zc)
7"right side and 7” left side, facing the frontof the appliance. 2. Ceiling Clearances: The ceiling height should not be less than 42" from the top of the fireplace opening. Figure 3 CONCERNING Select the location 7"... -
Page 11: Finishing Your Fireplace(Zc)
7"right side and 7” left side, facing the front of the appliance. See Figure 4. 2. Ceiling Clearances: The ceiling height should not be less than 42" from the top of the SIDE WALL anchoring brick, stone, or tile to the face of the fireplace. -
Page 12: Mantel Profiles For Zero Clearance(Zc)
LOUVERS HOOD Bottom of 3/4" Base or Support must be at least 2-1/2" from top of Unit if mantel is 10" wide or more. FRONT VIEW OF MODEL 42-ZC-FP FLAT MANTEL WITH SUPPORTS 50-3/8" 2-3/8" MANTELS WITH 2-1/2" BASE COMBUSTIBLE MATERIAL 6"... -
Page 13: Gas Connection
NOTE: Kit No. (PA KDM42) Optional Wooden Surround (Mantel) for Model 42 (WS). CAUTION: THE INSTALLATION MUST CONFORM WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL FUEL GAS CODES, ANSI Z223.1/NFPA 54. - Page 14 9. Now you are ready to position the log set. See pages 18, 19, 20. 10. To light the heater, see “Lighting Instructions”, pages 21 through 32. Make sure you have the right gas valve for Natural or LP gas. AS VIEWED FROM BACK OF SURROUND WOODEN SURROUND (MANTEL) BASE Page 12...
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Page 15: Producing Adequate Ventilation
PRODUCING ADEQUATE This section is for residential or manufactured (mobile) installation “This heater shall not be installed in a confined space or unusually tight construction unless provisions are adequate combustion and ventilation air.” The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 BTU per hour (4.8m aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 BTU per hour (4.8m... - Page 16 DETERMINING FRESH-AIR FLOW FOR DETERMINE IF YOU HAVE A CONFINED OR UNCONFINED SPACE Use this worksheet to determine if you have confined or unconfined space. SPACE: Includes the room in which you will install heater plus adjoining rooms with doorless passageways or ventilation grills between the rooms. 1.
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Page 17: Ventilation Air Indoors
A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See “Ventilation Air From Inside Building”, figure 6. B. Vent room directly to the outdoors. See “Ventilation Air From Outdoors”, page 16. C. - Page 18 VENTILATION AIR FROM OUTDOORS Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code NFPA 54/ANSI Z223.1, Section 5.3, “Air For Combustion and Ventilation”...
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Page 19: Gas Connection
WARNING: ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS. GAS CONNECTION Check gas type. Use only the type of gas indicated on the valve rating plate. If the type of gas listed on the plate is not your type of gas supply, DO NOT INSTALL. Contact your dealer for proper model. Always use an external regulator for all LP heaters to reduce the supply tank pressure to a maximum of 13"... -
Page 20: Gas Pressure Check
* For the purpose of minimum input adjustment. This appliance is equipped for (natural or propane) gas. Field conversion is not permitted. PLACEMENT OF LOGS FOR FP-42-ZC DX 2733 Open the carton containing the logs. The logs are boxed separated: WARNING: POSITIONING OF LOGS IS VERY CRITICAL 1. - Page 21 NOTE: When operated for the first time, logs may emit a “paper burning” smell. This smell will gradually diminish and will be totally eliminated after the first few hours of operation. Run the gas logs with the flue damper open during this time.
- Page 22 EMBER STOVE LOG SET PLACEMENT FOR MODEL 42 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury. WARNING: POSITIONING OF LOGS IS VERY CRITICAL (SEE DIAGRAM ABOVE).
- Page 23 CR3329 CERAMIC LOG SET PLACEMENT FOR MODEL 42 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury. WARNING: POSITIONING OF LOGS IS VERY CRITICAL (SEE DIAGRAM ABOVE).
- Page 24 LIGHTING INSTRUCTIONS MILLIVOLT VALVE (ITT) FOR YOUR SAFETY, READ BEFORE LIGHTING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.
- Page 25 LIGHTING INSTRUCTIONS 1. STOP! Read the safety information on previous page. 2. Make sure the manual shutoff valve is fully closed. If equipped with thermostat set to the lowest setting. 3. Turn off all electrical power to the appliance. 4. Open access panel door located at bottom front of the appliance. 5.
- Page 26 • If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier. IGNITOR ELECTRODE THERMO-PILE THERMO-COUPLE 12. Turn control knob counterclockwise toggle switch to the “ON” position. The main burner should light. 13.
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Page 27: Manual Lighting Procedure
THERMOSTAT CONTROL OPERATION • This valve operates off of millivolts produced by the generator. You may choose to use an optional Wall Thermostat or Remote control. If so, see Figure 2, page 11 for wiring diagram. MANUAL LIGHTING PROCEDURE If the pilot cannot be lit with the piezo, it can be manually lit with the use of a paper match and a lighter rod. -
Page 28: For Your Safety Read Before Lighting
LIGHTING INSTRUCTION OR MANUAL VALVE (SIT) FOR YOUR SAFETY READ BEFORE LIGHTING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.” A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. - Page 29 LIGHTING INSTRUCTION 1. STOP! Read the safety information on preceding page 25. 2. Make sure manual shutoff valve is fully closed. 3. Turn off all electrical power to the appliance. 4. Open access panel door located at bottom front of the appliance. 5.
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Page 30: To Turn Off Gas To Appliance
11. Turn gas control knob counterclockwise gas control knob counterclockwise 12. Close access panel door. 13. Turn on all electrical power to the appliance. DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE. TO TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT 1. - Page 31 THERMOSTAT CONTROL OPERATION The thermostat control on this heater differs from standard thermostats. Standard thermostats simply turn the burner on and off. The thermostat used on this heater senses the room temperature and adjusts the amount of gas flow to the burner. This will increase or decrease the flame height.
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Page 32: Lighting Instructions - Millivolt (Itt)
LIGHTING INSTRUCTIONS SIT-MILLIVOLT VALVE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot follow these instructions exactly. - Page 33 LIGHTING INSTRUCTIONS 1. STOP! Read the safety information on the reverse side of this label (page 29). 2. Make sure manual shutoff valve is fully closed. If equipped with thermostat, set to the low- est setting. 3. Turn off all electrical power to the appliance. 4.
- Page 34 * If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier. 11. Turn control knob counterclockwise 12. If using unit without wall thermostat place Auto/Off/Manual switch into the manual position. If using wall thermostat place Auto Off Manual Switch into the auto position and place thermostat to a setting higher than the room temperature.
- Page 35 MANUAL LIGHTING PROCEDURE If the pilot cannot be lit with the piezo, it can be manually lit with the use of a paper match and a lighter rod. Open access panel door located at bottom front of the appliance. Place the match in the holder and light. With the left hand, turn the control knob counterclockwise (15) seconds.
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Page 36: Flame Check
A periodic check of the flames should be made. The pilot flame should always be present when the gas logs are in operation. See Figure 16. Rear Flames: The flames at the rear or at either side of the top log should be very similar, yellow in color, and should be about 3"... -
Page 37: Wiring Diagram
MOTOR JUMPER GREEN POWER CORD WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM WITH THE APPLIANCE WARNING: DO NOT PLACE CLOTHING OR OTHER FLAMMABLE... - Page 38 EQUIPPED WITH A THREE-PRONG PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. NOTE: #PESBRO84 Blower may be used with Model FP-42-ZC. Rating: 120 volts/60HZ/1.1 Amps. See Figure 17, page 34 for wiring diagram.
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Page 39: Important Safeguards
IMPORTANT SAFEGUARDS Although your gas logs are very realistic in appearance, it is not a real burning fireplace and must not be used for burning rejected material. • To avoid irreparable damage to the heater or personal injury, matches, paper, garbage, or any other material must not be placed or thrown on top of the logs or into the flames. -
Page 40: Trouble Shooting
TURN OFF, UNPLUG HEATER AND LET COOL BEFORE SERVICING. ONLY A QUALIFIED SERVICE PERSON SHOULD SERVICE AND REPAIR HEATER. NEVER USE A WIRE, NEEDLE, OR SIMILAR OBJECT TO CLEAN ODS/ PILOT. THIS CAN DAMAGE ODS/PILOT. OBSERVED PROBLEM Igniter button is pressed, no spark at ODS/Pilot OBSERVED PROBLEM Igniter button is pressed... - Page 41 OBSERVED PROBLEM ODS/PILOT lights but flame goes out when control knob is released 4. Air in gas lines when installed 5. Depleted gas supply 6. ODS/Pilot is clogged 7. Gas regulator setting is not correct POSSIBLE PROBLEM 1. Control knob is not fully pressed in 2.
- Page 42 OBSERVED PROBLEM Burner does not light after ODS/ Pilot is lit Delayed ignition of burner Burner backfiring during combustion Slight smoke or odor during initial operation Heater produces a whistling noise when burner is lit POSSIBLE CAUSE 1. Burner orifice is clogged 2.
- Page 43 IF YOU SMELL GAS: * SHUT OFF GAS SUPPLY * DO NOT TRY TO LIGHT APPLIANCE * DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY PHONE IN YOUR BUILDING * IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE.
- Page 44 Please contact your local dealer or distributor when ordering . If one is not available, you may contact. SERVICING REPAIR PARTS New Buck Corporation P.O. Box 69 Spruce Pine, NC 28777 Page 42...
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Page 45: Service/Replacement Parts
KEY# PART DESCRIPTION Female Terminals Regulator (LP) Maxitrol Regulator (NAT.) Maxitrol Pilot (NAT.) Copreci Pilot (LP) Copreci Generator ITT Carling Switch Piezo Striker Piezo 14" Igniter Wire Pilot Tube 1/4" Burner Tube 3/8" 3/8" Supply Tube 3/8" IPT Male & Female Connector 3/8"... - Page 46 PILOT Page 44...
- Page 47 SIT MODULATING OR SIT MANUAL KEY# PART DESCRIPTION Pilot (NAT.) Copreci Pilot (LP) Copreci Thermopile (Copreci) Pilot Tube 1/4" Burner Tube 3/8" 3/8" x 3/8" Elbow Burner Orifice Holder Orifice Valve (LP) SIT(Modulating) Valve (NAT.) SIT(Modulating) Valve (LP) SIT (Manual) Valve (NAT.) SIT (Manual) Burner Base Valve Regulator (LP) Maxitrol...
- Page 48 Page 46...
- Page 49 KEY# PART DESCRIPTION 820 MV. S.I.T. VALVE GENERATOR BURNER TUBE O.D.S PILOT (L.P.) O.P. ASSEMBLY O.D.S PILOT (NAT.) O.P. ASSEMBLY THERMO-COUPLE 2"-3/8" BLACKIRON NIPPLE BURNER SUPPLY LINE ELBOW 21" PILOT TUBE 3/16" ORIFICE ORIFICE HOLDER 3/8" NUT & SLEEVE PIEZO STRIKER CARLING SWITCH (AUTO/OFF/MANUAL) 12"...
- Page 50 SIT MILLIVOLT Page 48...
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Page 51: Limited Warranty
NEW BUCK CORPORATION We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We offer no other warranty, expressed or implied. LIMITED WARRANTY MODEL FP-42-ZC New Buck warrants this product to be free from defects in materials and components for two (2) years from the date of first purchase, provided that the product has been properly installed, operated, and maintained in accordance with all applicable instructions. - Page 52 Page 50...