Vent-free or vented 30”(oak) gas log set vent-free or vented 24”(oak or pine) gas log set for natural or liquid petroleum (l.p.) with optional heat shield model 19hs (41 pages)
WARNING Do not attempt to build a fire in this product. It has been designed and safety tested for use only with Model 80 manufactured by NEW BUCK CORPORATION. Read and follow the installation and operating instructions for this model.
Framing Construction Installation ....................18 Framing Construction Exterior or Chase ..................19 Framing Construction Corner Location ..................20 Installing Model 80 into 80ZC Cabinet ................. 21-23 Cleaning Unit / Safety Precaution ....................24 Preventive Maintenance / Chimney Cleaning ................25...
MODEL 80 ROOM HEATER AND MODEL 80ZC CABINET IDENTIFICATION The following manual is for the 80ZC cabinet ONLY. If you require information on the Model 80 unit that fits inside this cabinet, consult your Model 80 wood stove installation manual or please download the Model 80 wood stove manual from the “Product Manuals”...
For operation and use of electrical assemblies, see stoves Owners Manual for use of electrical assemblies USE SOLID WOOD FUEL ONLY. The Zero-Clearance Cabinet and the Model 80 Installed (hereafter referred to as the 80ZC) is designed for installation in a family dwelling, where minimum clearance is desired. Page 3...
(B) Be careful not to damage the unit in handling and unpacking component parts and accessories. (C) Model 80ZC Cabinet, use only 8"listed 2100º UL 103 HT TYPE Chimney with the 80ZC Cabinet (ONLY AFTER) New Buck Corparation Stove 80 has been installed into the 80ZC Cabinet.
SELECTING A CHIMNEY INSTALLATION AND LOCATION There are two basic types of chimney installation possible with the 80ZC; straight up through a ceiling or a chase installation, either outside or inside. These are normally used as follows: FIGURE 1 THROUGH CEILING...
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B. Exterior Chase Installation: (See Figure 4). A chase is an enclosure built specifically to house a chimney. The interior of a chase is open from Model 80ZC to the roof, eliminating the need to cut through ceilings and the roof. Normally, a chase is built through the wall and the Model 80ZC is located in the bottom of the chase, with the front of the unit flush with the interior wall.
Floor Protection: or Hearth Protector Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness. An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.
Good planning is essential for a satisfactory installation, therefore, at this point you should have decided where the 80ZC is to be located and the route the chimney will follow to the roof-straight up or chase. If you cannot decide the best route, contact your dealer for assistance with the planning.
CONTINUED FRAMING AND INSTALLATION INSTALLING TOP AND SIDE PANELS TO 80ZC 1. Remove the 80ZC from box and pallet. Lay brass louvers, insulation cap and front side screens to side for use later. 2. Take Left Side Panel and place front of Left Side Panel against back of left front side, with the (2) two screws provided fasten Left Side Panel to Cabinet.
CONTINUE FRAMING AND INSTALLING INSTALLING INSULATION TO 80ZC 1. Take (1) one piece insulation 8" X 11 1/2" place in middle front. 2. Take (2) two pieces insulation 8" X 10 1/2" place on each side of 8" X 11 1/2". (SEE FIGURE 8) 3.
INSTALLING 80ZC CABINET FLAT ON THE FLOOR Framing must be accomplished after the Model 80ZC is set in place. The chimney can be installed after framing, but installation is considerably more difficult and in some cases, impossible. Therefore, it is rec- ommended that the chimney be installed prior to framing when a choice exists.
Install the floor protector or finished hearth extension only as specified. The hearth extension must be a minimum of 16" in front of the stove feed door opening and must be 47 1/2" wide minimum. NOTE: Be sure to place safety shield under 80ZC and hearth protector or finished hearth.
A wooden raised base constructed of plywood or 2" x 4" boards is required in order to get proper clearance above the extended hearth (millboard, rock stone, etc.). The base for the Model 80ZC must be level with or slightly higher than the “finished” hearth height dimension (A) See Figure 13.
Install the floor protector or finished hearth extension only as specified. The hearth extension must be a minimum of 16" in front of the stove feed door opening and must be 47 1/2" wide minimum. NOTE: Be sure to place safety shield under 80ZC and hearth protector or finished hearth...
CONTINUED FRAMING AND INSTALLATION INSTALLING CHIMNEY 1. Now you are ready to install the chimney system for the 80ZC. If you are building an outside chase, fol- low approved Chimney Manufacturer’s instructions. If you are penetrating a ceiling, install the chimney as follows: a.
ELECTRICAL INSTALLATION NOTE: 80ZC is not prewired, an electrician must wire the cabinet into the home wiring system using No.14 AWG (with ground wiring) as minimum or in accordance with local wiring codes. (See Below). a. Now an electrician must do the wiring.
Frame the 80ZC using 2" x 4" studs or local building code framing. Some minor framing restrictions are required. For optional Mantel Height see page 23 figure 23. b. Adjacent side walls must be at least 16" from the outer edge of the 80ZC trim panel. (See Figure 17 ) NOTE: Maintain 2"...
2" X 4"‘s MUST BE TURNED FLAT. 47 1/2" 41 1/2" NOTE: No floor protector or finished hearth is needed directly under the Model 80ZC Cabinet, only the hearth protector is needed. WARNING: Install the hearth protector or finished hearth extension only as specified. The exten- sion must extend a minimum of 16"...
OF ZC CABINET (WITHOUT HOOD TRIM ATTACHED). NOTE: A DOUBLE HEADER MUST BE USED ON A LOAD BEARING WALL. NOTE: No floor protector or finished hearth is needed directly under the Model 80ZC Cabinet, only the hearth protector is needed. WARNING: Install the hearth protector or finished hearth extension only as specified.
NOTE: Place drop cloth in front of 80ZC opening before installing heater to protect the floor from damage. 6. Place heater in front of 80ZC cabinet, lift heater up and into 80ZC cabinet onto the heater runners, slide heater back until it stops against heater stops. (See Figure 20 and Figure 21) 7.
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CONTINUED FRAMING AND INSTALLATION 8. Center heater from left to right till flue exit of heater aligns with flue exit of 80ZC cabinet. 9. Lower the slip collar into flue exit of the heater by turning poisoning nuts counter clock wise allowing slip collar to be lowered, push down and fit evenly until recessed in the flue exit opening.
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14" above the top of the Top Front Outside Trim Panel. (See Figure 23) The 80ZC and Model 80 fireplace are now ready for use. Refer to the stove owners manual for operation, safety and chimney maintenance. Refer to the back of this manual for 80ZC warranty...
CLEANING THE UNIT A. The unit should be lightly sanded with fine sandpaper or steel wool, then repainted or touched up with high temperature black paint. B. If the unit is located in a moist or damp location, check thoroughly for signs of condensation during times when the unit is not in use.
PREVENTIVE MAINTENANCE/ SAFETY PRECAUTIONS CHIMNEY The chimney should be cleaned as necessary to remove creosote, soot, leaves, birds nests, etc. CREOSOTE-FORMATION AND NEED FOR REMOVAL When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote.
NEW BUCK CORPORATION (NBC) "LIMITED WARRANTY" FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the New Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
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B There is no other express warranty. All implied warranties of Merchantability and Fitness for Use are limited to the duration of the Express Warranty. C. New Buck Corporation is not liable for indirect, incidental, or consequential damages in connection with the use of the product including any cost or expense of providing substitute equipment or service during periods of malfunction or non-use.