Start Up And Adjustment - Trane UC1B040A9241A series Installer's Manual

Upflow/ horizontal and downflow/ horizontal gas-fired condensing furnaces
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TABLE 16
GAS FLOW IN CUBIC FEET PER HOUR
2 CUBIC FOOT DIAL
SEC. FLOW SEC. FLOW SEC. FLOW SEC. FLOW
8
900
29
248
9
800
30
240
10
720
31
232
11
655
32
225
12
600
33
218
13
555
34
212
14
514
35
206
15
480
36
200
16
450
37
195
17
424
38
189
18
400
39
185
19
379
40
180
20
360
41
176
21
343
42
172
22
327
43
167
23
313
44
164
24
300
45
160
25
288
46
157
26
277
47
153
27
267
48
150
28
257
49
147
T
IMPORTANT:
Reinstall the propane orifices to the same depth as the
orifices supplied with the equipment.
See Table 18 for help in selecting orifices if orifice
change is required. Furnace input rate and tempera-
ture rise should be checked again after changing ori-
fices to confirm the proper rate for the altitude.
18-CD19D5-25
50
144
82
88
51
141
84
86
52
138
86
84
53
136
88
82
54
133
90
80
55
131
92
78
56
129
94
76
57
126
96
75
58
124
98
73
59
122
100
72
60
120
104
69
62
116
108
67
64
112
112
64
66
109
116
62
68
106
120
60
70
103
124
58
72
100
128
56
74
97
132
54
76
95
136
53
78
92
140
51
80
90
144
50
ROTATE THE FRONT
COVER AS SHOWN
INSERT THE TOP
FLANGE OF THE FRONT
COVER UNDER THE LIP
INSIDE THE BOX
ALL SIDE FLANGES
MUST BE OUTSIDE OF
THE BOX
ROTATE THE FRONT
COVER INWARD
MAKING SURE THAT
ALL SIDE FLANGES
ARE OUTSIDE OF THE
BOX.
Installer's Guide
Installations above 4,000 feet may require a pressure
switch change. If required, use the BAYHALT*** Kit
(High Altitude Accessory Kit) listed in PRODUCT DATA.
TABLE 16
PART NUMBERS FOR REPLACEMENT ORIFICES
DRILL
PART
SIZE
NUMBER
44
ORF00501
45
ORF00644
46
ORF00909
47
ORF00910
48
ORF01099
49
ORF00503
50
ORF00493
REINSTALLATION OF THE BURNER BOX COVER
Figure 55 shows the correct way to reinstall the burner
box cover if adjustment or replacement of the flame
sensor, hot surface igniter, or main burner orifices have
required removal of the cover.
TABLE 17
Orifice
ALTITUDE ABOVE SEA LEVEL
Twist Drill
Size If
and Orifice Required At Other Elevations
Installed
At Sea
Level
2000 3000 4000 5000 6000 7000 8000 9000 10000
42
42
43
43
43
44
44
44
44
45
45
45
45
46
47
47
46
47
47
47
47
48
48
49
54
54
55
55
55
55
55
55
56
56
56
57
57
58
59
59
58
59
60
60
From National Fuel Gas Code - Table F-4
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow the installation instructions for the
venting system being placed into operation could
result in carbon monoxide poisoning or death.

START UP AND ADJUSTMENT

PRELIMINARY INSPECTIONS
With gas and electrical power "OFF"
1. Duct connections are properly sealed
2. Filters are in place
3. Venting is properly assembled
4. Blower door is in place
Flip the switch on main gas valve within the unit to the
"OFF" position. Turn the external gas valve to "ON".
Purge the air from the gas lines. After purging, Check
all gas connections for leaks with a soapy solution —
DO NOT CHECK WITH AN OPEN FLAME.
Allow 5 minutes for any gas that might have escaped to
dissipate. LP Gas being heavier than air may require
forced ventilation. Flip the switch on the gas valve in
the unit to the "ON" position.
DRILL
PART
SIZE
NUMBER
54
ORF00555
55
ORF00693
56
ORF00907
57
ORF00908
58
ORF01338
59
ORF01339
43
44
44
45
46
45
45
46
47
47
46
47
47
48
48
47
48
48
49
49
48
48
49
49
50
49
49
50
50
51
55
55
55
56
56
56
56
56
56
56
57
57
58
59
59
60
60
61
62
63
61
62
62
63
63
47
48
50
50
51
52
56
57
60
63
64
35

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