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F200B FL200B F200C FL200C F225B FL225B OWNER’S MANUAL Read this manual carefully before operating this outboard motor. 6P2-28199-27-E0...
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Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.
If there is any To the owner question concerning this manual, please con- Thank you for selecting a Yamaha outboard sult your Yamaha dealer. motor. This Owner’s Manual contains infor- To ensure long product life, Yamaha recom-...
Safety information EMU33622 area at all times. Be sure no one is in this area Outboard motor safety before operating the power trim and tilt mech- Observe these precautions at all times. anism. EMU36501 The power trim and tilt switches operate even Propeller when the main switch is off.
Have an approved personal flotation device tions. Overloading incorrect weight (PFD) on board for every occupant. Yamaha distribution can compromise the boats han- recommends that you must wear a PFD dling and lead to an accident, capsizing or whenever boating. At a minimum, children swamping.
Safety information EMU33890 Boating safety publications Be informed about boating safety. Additional publications and information can be obtained from many boating organizations. EMU33600 Laws and regulations Know the marine laws and regulations where you will be boating- and obey them. Several sets of rules prevail according to geographic ZMU06025 location, but all are basically the same as the...
Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len. 1. Key number...
General information ZMU01697 1. CE marking location ZMU06040 EMU25214 C-Tick label Engines affixed with this label conform to cer- tain portion(s) of the Australian Radio Com- munications Act. 1. C-Tick label location...
Read all labels on the outboard motor and the boat. If you need any additional information, contact your Yamaha dealer. EMU33832 Warning labels If these labels are damaged or missing, contact your Yamaha dealer for replacements. F200B, FL200B, F200C, FL200C, F225B, FL225B...
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General information ZMU06191 Attach engine shut-off cord (lanyard) to EMU34651 Contents of labels your PFD, arm, or leg so the engine The above warning labels mean as follows. stops if you accidentally leave the helm, which could prevent a runaway boat. EWM01681 WARNING EMU33850...
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General information EMU33843 Electrical hazard Symbols The following symbols mean as follows. Notice/Warning ZMU05666 Remote control lever/gear shift lever operat- ing direction, dual direction ZMU05696 Read Owner’s Manual ZMU05667 Engine start/ Engine cranking ZMU05664 Hazard caused by continuous rotation ZMU05668 ZMU05665...
Specifications and requirements EMU34521 Maximum output: Specifications F200BET 147.1 kW@5500 r/min (200 TIP: HP@5500 r/min) “(AL)” stated in the specification data below F200CET 147.1 kW@5500 r/min (200 represents the numerical value for the alumi- HP@5500 r/min) num propeller installed. F225BET 165.5 kW@5500 r/min (225 Likewise, “(SUS)”...
Specifications and requirements Min. rated capacity (20HR/IEC): Gear oil quantity: 100 Ah F200BET 1.150 L (1.216 US qt, Maximum generator output: 1.012 Imp.qt) F200BET 42 A F200CET 1.150 L (1.216 US qt, F200CET 44 A 1.012 Imp.qt) F225BET 44 A F225BET 1.150 L (1.216 US qt, FL200BET 42 A 1.012 Imp.qt)
Yamaha outboard motor and every appli- working correctly and you should dis- cation. continue using the outboard. Contact Your Yamaha dealer can help you select the your Yamaha dealer. right propeller for your boating needs. Select a propeller that will allow the engine to reach...
Specifications and requirements Yamaha recommends to use a propeller suit- letter “L” after the size indication on the pro- able for the “Shift Dampener System (SDS)”. peller. WARNING! Never use a standard For further information, consult your Yamaha propeller with a counter rotation motor, or dealer.
Recommended engine oil grade 2 nol blends containing more than 10% ethanol can cause fuel system damage or cause en- 122˚F gine starting and running problems. Yamaha 50˚C does not recommend gasohol containing 15W–40 methanol because it can cause fuel system damage or engine performance problems.
This label is attached to the clamp bracket or clip. the swivel bracket. Spare parts, such as an extra set of spark plugs. Consult your Yamaha dealer for details. EMU25222 Emission control information EMU25310 U.S. insular areas Engines affixed with the label pictured below conform to U.S.
Components diagram TIP: * May not be exactly as shown; also may not be included as standard equipment on all models (order from dealer). F200B, FL200B, F200C, FL200C, F225B, FL225B ZMU07566 1. Top cowling 16.Fuel management meter* 2. Anti-cavitation plate 3.
Components ZMU05949 EMU26181 1. Tachometer unit (Square type)* Remote control box 2. Speed & fuel meter unit (Square type)* The remote control lever actuates both the shifter and the throttle. The electrical switches are mounted on the remote control box. ZMU04572 1.
Components EMU26233 Free accelerator To open the throttle without shifting into either forward or reverse, push the free accelerator button and move the remote control lever. ZMU04569 1. Remote control lever 2. Power trim and tilt switch 3. Free accelerator 4.
Components matically to its set position. The remote con- EMU25995 Engine shut-off cord (lanyard) and trol will then engage forward and reverse clip normally. The clip must be attached to the engine shut- EMU25976 Throttle friction adjuster off switch for the engine to run. The cord A friction device provides adjustable resis- should be attached to a secure place on the tance to movement of the throttle grip or the...
Components With the main switch in the “ ” (start) po- sition, the starter motor turns to start the en- START START gine. When the key is released, it returns automatically to the “ ” (on) position. START ZMU04564 1. Cord 2.
Components the switch “ ” (down) tilts the outboard motor down and trims it down. When the switch is re- leased, the outboard motor will stop in its cur- rent position. For instructions on using the power trim and tilt switch, see pages 49 and EMU26163 Power trim and tilt switches (twin bin- nacle type)
Components EMU26244 Trim tab with anode EWM00840 WARNING An improperly adjusted trim tab could cause difficult steering. Always test run af- ter the trim tab has been installed or re- placed to be sure steering is correct. Be sure you have tightened the bolt after ad- justing the trim tab.
Components Be sure to check that the gap between the top cowling and the bottom cowling is even all around the cowling. If the top cowling is loose or the gap is not even, reinstall the cowling. ZMU05347 1. Cowling lock lever(s) ECM00660 NOTICE Do not use the tilt support lever or knob...
Multifunction Tachometer will blink. The buzzer will sound intermittently only when the gear shift is in neutral. If the alert system has activated, stop the engine and consult a Yamaha dealer imme- diately. 1. Flushing device TIP: For details on usage, see page 57.
Instruments and indicators EMU31414 If the trim angle of your motor exceeds the Digital tachometer trim operating range, the top segment on The tachometer shows the engine speed and the trim meter display will blink. has the following functions. All segments of the display will light momen- tarily after the main switch is turned on and will return to normal thereafter.
Instruments and indicators EMU26524 Low oil pressure-alert indicator If oil pressure drops too low, the alert indicator will start to blink. For further information, see page 35. ECM00022 NOTICE Do not continue to run the engine if the low oil pressure-alert indicator is on and the engine oil level is lower.
Press the “ ” (mode) button until the the gauge will give false readings. Consult desired hour is displayed. your Yamaha dealer on how to correctly set Press the “ ” (set) button again, the the selector switch. NOTICE: Running out of minute display will begin blinking.
Instruments and indicators Get back to the port soon if an alert device has activated. For charging the battery, consult your Yamaha dealer. The clock operates on battery power. Discon- necting the battery will stop the clock. Reset the clock after connecting the battery.
Instruments and indicators The fuel flow meter displays gallons/hour or EMU36090 Fuel consumption meter / Fuel econo- liters/hour according to operator prefer- my meter / Twin engine speed syn- ence. Select the desired units of measure- chronizer ment by setting the selector switch on the The display shows either the fuel consump- back of the gauge during installation.
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These variations can be even your Yamaha dealer for adjustments to the greater if the engines are of different year throttle cables. models. In addition, variations in propellers,...
For the optional sensor, consult your Yamaha This indicator only operates when a water dealer. The tachometer unit is available in separator sensor is equipped.
78 of this manual to ECM01601 drain the water from the fuel filter. Get back to NOTICE the port soon and consult a Yamaha dealer Do not continue to run the engine if the immediately. low oil pressure alert device has activated.
Yamaha dealer. In such an event, the engine will not oper- The speed & fuel meter unit is available in ate properly. Consult a Yamaha dealer im- round or square types. Check your speed & mediately. fuel meter unit type for operation information.
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Instruments and indicators ZMU05432 1. Set button 2. Mode button ZMU05433 1. Speedometer 2. Fuel meter 3. Multifunction display...
NOTICE Do not continue to operate the engine if a START START alert device has activated. Consult your Yamaha dealer if the problem cannot be lo- cated and corrected. EMU26827 Overheat alert ZMU04584 This engine has the overheat alert device. If the engine temperature rises too high, the alert device will activate.
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If the oil level The buzzer will sound. is correct and the alert device does not switch off, consult your Yamaha dealer. Twin engine drive users: If the low oil pressure alert system of one en- gine activates, both engines will slow down and the buzzer will sound.
If the engine is mounted too low, wa- boats, mount the outboard motors equidistant ter resistance (drag) will increase, thereby from the centerline. Consult your Yamaha reducing engine efficiency and performance. dealer or boat manufacturer for further infor- Most commonly, outboard motor should be...
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Installation height. Consult your Yamaha dealer or boat manufacturer for further information on deter- mining the proper mounting height. ZMU01762 ECM01634 NOTICE Make sure that the idle hole is high enough to prevent water from entering the engine even if the boat is stationary with the maximum load.
Operation EMU36381 For the first hour of operation: First-time operation Run the engine at varying speeds up to EMU36391 2000 r/min or approximately half throttle. Fill engine oil For the second hour of operation: The engine is shipped from the factory without Increase engine speed as much as nec- engine oil.
Check that the fuel filter is clean and free of water. If any water is found in the fuel, or if a significant amount of debris is found, the fuel tank should be checked and cleaned by a Yamaha dealer. ZMU06106 ZMU07545 ZMU06108...
2. Clip el mark and lower level mark. Consult 3. Engine shut-off switch your Yamaha dealer if the oil level is out of specified level or if it appears milky or START START dirty.
If the ZMU06164 top cowling is loose, have it repaired by your 1. Fitting 2. Flushing device Yamaha dealer. EMU36941 Install cowling Be sure that all cowling lock levers are re- leased. Be sure that the rubber seal is seated all the way around the engine.
Operation EMU29158 Checking power trim and tilt system EWM01930 WARNING Never get under the lower unit while it is tilted, even when the tilt support lever is locked. Severe injury could occur if the outboard motor accidentally falls. Body parts can be crushed between the motor and the clamp bracket when the motor is trimmed or tilted.
Operation Tilt the outboard motor down. Check that If you use a portable container to store the tilt rod and trim rods operate smooth- and dispense fuel, only use a locally ap- proved GASOLINE container. EMU36582 Touch the fuel nozzle to the filler opening Battery or funnel to help prevent electrostatic Check that the battery is in good condition,...
Operation EMU31812 Avoid accidentally pulling the cord dur- Sending fuel ing normal operation. Loss of engine If there is a fuel joint or a fuel cock on the power means the loss of most steering boat, firmly connect the fuel line to the control.
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Operation START START START ZMU04589 ZMU04596 START START START ZMU04590 ZMU05828 Turn the main switch to “ ” (on). START ZMU05830 Immediately after the engine starts, re- lease the main switch to return it to “ ” TIP: (on). NOTICE: Never turn the main Dual engine users: When the main switch is switch to “...
While the boat is tightly moored, and without the cooling water pilot hole is blocked. applying throttle, confirm that the engine shifts Consult your Yamaha dealer if the prob- smoothly into forward and reverse, and back lem cannot be located and corrected.
Operation ECM01610 After the engine is at idle speed in gear, NOTICE move the remote control lever firmly and Warm up the engine before shifting into crisply to the neutral position. gear. Until the engine is warm, the idle speed may be higher than normal. High idle speed can prevent you from shifting back to neutral.
Operation EMU31831 EMU27862 Procedure Trimming outboard motor Turn the main switch to “ ” (off). EWM00740 WARNING Excessive trim for the operating condi- START tions (either trim up or trim down) can cause boat instability and can make steer- ing the boat more difficult. This increases the possibility of an accident.
Operation Use caution when trying a trim position for the first time. Increase speed gradu- ally and watch for any signs of instability or control problems. Improper trim an- gle can cause loss of control. If equipped with a power trim and tilt switch located on the bottom cowling, use the switch only when the boat is at a complete stop with the engine off.
Operation Bow Up TIP: Too much trim-out puts the bow of the boat Depending on the type of boat, the outboard too high in the water. Performance and econ- motor trim angle may have little effect on the omy are decreased because the hull of the trim of the boat when operating.
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Operation ZMU04588 Pull the tilt support lever toward you to Press the power trim and tilt switch “ ” support the engine. WARNING! After (up) until the outboard motor has tilted up tilting the outboard motor, be sure to completely. support it with the tilt support knob or tilt support lever.
Operation EMU42700 Procedure for tilting down (power trim and tilt models) Push the power trim and tilt switch “ ” (up) until the outboard motor is supported by the tilt rod and the tilt support lever be- comes free. Release the tilt support lever. ZMU07546 Push the power trim and tilt switch “...
Place the remote control lever in neutral. ter. Cruising in muddy, turbid, or acidic water Yamaha strongly recommends that you use the optional chromium-plated water pump kit (see page 13) if you use the outboard motor in acidic water or water with a lot of sediment in it, such as muddy or turbid (cloudy) water.
Leaking fuel is a fire hazard. Tighten se- viced by an authorized Yamaha dealer prior to curely the fuel valve when transporting storage. However, you, the owner, with a min- and storing the outboard motor.
NOTICE: Do not run If the overheat alert device is activated, turn the engine without supplying it with the engine off, and consult your Yamaha cooling water. Either the engine water dealer. pump will be damaged or the engine...
After shutting off the engine, unscrew the arator garden hose connector from the fitting on Gasoline in the vapor separator must be the bottom cowling. drained before storing the outboard motor. Have a Yamaha dealer drain the gasoline from the vapor separator.
If necessary, hose adapter from the garden hose con- clean and paint the areas. A touch-up paint is nector. available from your Yamaha dealer. Reinstall the garden hose connector onto EMU2847C Periodic maintenance the fitting on the bottom cowling. Tighten the connector securely.
EMU28511 Replacement parts If replacement parts are necessary, use only genuine Yamaha parts or parts of equivalent design and quality. Any part of inferior quality may malfunction, and the resulting loss of control could endanger the operator and pas- sengers.
When operating in salt water, muddy, other turbid (cloudy), acidic water, the engine should be flushed with clean water after each use. The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Initial Every Item Actions...
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Maintenance Initial Every Item Actions 20 hours 100 hours 300 hours 500 hours (3 months) (1 year) (3 years) (5 years) Fuel line (High pres- Inspection sure) Fuel line (High pres- Inspection or replace- sure) ment as necessary Fuel line (Low pres- Inspection sure) Fuel line (Low pres-...
Main switch/stop Inspection or replace- switch/choke switch ment as necessary Wire harness connec- Inspection or replace- tions/wire coupler con- ment as necessary nections (Yamaha) Meter/gauge Inspection EMU34451 Maintenance chart 2 Every Item Actions 1000 hours Exhaust guide/exhaust Inspection or replace-...
Do not attempt to di- agnose any problems yourself. Instead, take the outboard motor to a Yamaha dealer. You 1. Bolts should periodically remove and inspect the 2. Ignition coil spark plug because heat and deposits will Remove the spark plug.
Have the spark plug adjusted to the cor- idle speed, or the idle speed requires ad- rect torque as soon as possible with a torque- justment, consult a Yamaha dealer or wrench. other qualified mechanic. Install the ignition coil and tighten the...
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10. Recheck the oil level using the dipstick to be sure the level falls between the upper and lower marks. Consult your Yamaha dealer if the oil level is out of specified lev- 1. Oil changer...
For more information on the disposal of switch to “ ” (off) and remove the key, used oil, consult your Yamaha dealer. and remove the clip from the engine shut- Change the oil more often when operating off switch. Turn off the battery cut-off the engine under adverse conditions such switch if your boat has one.
Maintenance ZMU07268 Checkpoints 1. Cotter pin Check each of the propeller blades for ero- 2. Propeller nut sion from cavitation or ventilation, or other 3. Washer damage. 4. Spacer Check the propeller shaft for damage. 5. Propeller 6. Thrust washer Check the splines for wear or damage.
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Make sure to use a new cotter pin and bend the ends over securely. Otherwise, the propeller could come off during opera- tion and be lost. Apply Yamaha marine grease or a corro- sion resistant grease to the propeller shaft. ZMU07187...
[ECM00713] Place a suitable container under the gear TIP: case. For disposal of used oil, consult your Yamaha Remove the gear oil drain screw and gas- dealer. ket. NOTICE: If there is an excessive Put the outboard motor in a vertical posi- quantity of metal particles on the mag- tion.
Inspect ground leads attached to external an- the voltmeter and low battery alert func- odes on equipped models. Consult a Yamaha tions will help you monitor the battery’s dealer for inspection and replacement of inter- charge.
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Connecting an accessory battery (optional) If connecting an accessory battery, consult ZMU05939 your Yamaha dealer about correct wiring. It is recommendable to install the fuse to the isola- 1. Isolator lead with circuit protection tor lead as shown in the illustration. For the 2.
Maintenance Twin engines Disconnect the positive cable(s) and re- move the battery from the boat. Clean, maintain, and store the battery ac- cording to the manufacturer’s instruc- tions. ZMU05941 1. Starboard side engine 2. Port side engine 3. Red cable 4.
Yamaha outboard motors. Therefore Q. Has fuel pump malfunctioned? some items may not apply to your model. A. Have serviced by a Yamaha dealer. If your outboard motor requires repair, bring it to your Yamaha dealer. Q. Are spark plug(s) fouled or of incorrect...
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A. Return to normal operating position. A. Fill tank with clean, fresh fuel. Q. Is carburetor clogged? Q. Is fuel filter clogged? A. Have serviced by a Yamaha dealer. A. Clean or replace filter. Q. Is fuel joint connection incorrect? Q. Have ignition parts failed? A.
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Q. Is fuel system obstructed? Q. Is water pump or thermostat faulty? A. Check for pinched or kinked fuel line or oth- A. Have serviced by a Yamaha dealer. er obstructions in fuel system. Q. Is there excess water in fuel filter cup? Q.
If the boat is operated with one engine in Q. Is steering pivot loose or damaged? the water but not running, water may run A. Tighten or have serviced by a Yamaha into the exhaust pipe due to wave action, dealer.
This could cause electric system damage and a fire hazard. Consult your Yamaha dealer if the new fuse immediately blows again. 1. Electric throttle valve / ECM (Electronic con- trol module) fuse (10 A) 2.
Trouble Recovery The fuel filter must be reassembled 7. Engine main fuse (60 A) carefully with the O-ring, filter cup, and 8. Isolator fuse (60 A) hoses in place. Improper assembly or EMU29525 Power trim and tilt will not operate replacement could result in a fuel leak, If the engine cannot be tilted up or down with which could result in a fire or explosion...
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Trouble Recovery ZMU07550 1. Filter cup 2. Water detection switch lead Drain the water in the filter cup by soaking it up with a rag. Firmly screw the filter cup onto the filter housing. NOTICE: Be careful not to twist the water detection switch lead when screwing the filter cup onto the filter housing.
EMU33501 Treatment of submerged motor If the outboard motor is submerged, immedi- ately take it to a Yamaha dealer. Otherwise some corrosion may begin almost immediate- ly. NOTICE: Do not attempt to run the out- board motor until it has been completely inspected.
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