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ENGINE·
Removing the Engine
CHAPTER 2.
ENGINE
2-1.
Removing the Engine
Th is chapter deals with the procedure for engine removal
from the frame.
The engine can be removed without removing the car-
buretor
.
and starter assembly.
The carbu
r
etor and starter can be removed from the
frame without removing the
engine.
Too ls Required:
Pliers
Slotted head screwdriver (M)
10 mm. socket-end wrench
Chisel
Steel head hammer
Long nose pliers
17 mm
.
socket-end wrench
1.
Remove the four spring hooks and four tension
springs from the exhaust chamber. using pliers. and
then remove the two exhaust chambers.
Next. remove the starter handle from the starter
handle
holder.
2.
Remove the throttle wires (R & L) and choke wires
from the carburetor assembly
.
3.
Remove the two spring assemblies from the silencer.
and remove silencer 1.
(Fig. 2-1)
Fig
.
2-1
4.
Remove the six bolts from the carburetor using the
10-mm.
open-end wrench. and remove the
silencer-
plate.
Next. remove the tachometer cable from the
oi
l pump.
(Fig. 2 -2. 2-3)
Fig. 2 2
Fig. 2-3
5.
Disconnect the lead wire coming from the CDI mag-
neto.
Remove the four nuts securing the engine.
and demount the engine.
Note:
Before demounting or mounting the engine. the pri-
mary sheave must be removed or installed.
For
procedure. refer to 20-3.
Primary Sheave.
For
carburetor removal. refer to 2-5.
-
5 -
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