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CLUTCH WASHER STACKUPS:
Once the clutch is removed, and cool to touch, carefully put it into a vice and
remove the center shoulder bolt out of each clutch shoe. You will probably have
to heat the center hub again to remove the bolts. Once you get a bolt loosened,
carefully remove it with the shoe and observe the way the spring washers are
stacked.
CAUTION:
It is very important that the clutch stack be reassembled as it was disassembled
unless new shoes are being installed then it is important to reinstall per figure 34.
CLUTCH ASSEMBLY REFERENCE DRAWING
REF # PART #
1
CAKG0004
2
CAMU0008
3
CAKG0005
4
HCBS5603
CAUTION:
The '4 stack' clutch spring stack is new for 2004.
Figure 34 Recommended clutch spring stack. Each 'spring' stack contains nine springs
(Bellville washers) - six arranged into four 'flying saucers', and one turned away against the flat
washer(s). An optional 'three stack' will deliver smoother, less aggressive power. For details see
Figure 34b.
DESCRIPTION
Set of three shoes, springs, bolts, flat washers & nuts
Set Of three springs, washers, bolts & nuts
Set of three shoes
Single center shoulder bolt
51
Figure 34b
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