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CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACE HEATERS.
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING
!
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
If the information in these instructions
are not followed exactly, a fi re or
explosion may result causing property
f i r e - p a r t s . c o m
damage, personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certifi ed kit is used.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
BGD40-N
NATURAL GAS
BGD40-P
WARNING
!
PROPANE
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
1.28C
W415-0811 / D / 08.16.12
1

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Summary of Contents for Napoleon BGD40-N

  • Page 1: Safety Information

    NEVER ALLOW CHILDREN TO TOUCH GLASS. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com $10.00...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS 2.1.1 PENINSULA 2.1.2 OPEN-END 2.1.3 SEE-THRU GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION VENTING VENTING LENGTHS AND COMPONENTS TYPICAL VENT INSTALLATIONS SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION VENT TERMINAL CLEARANCES VENT APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES HORIZONTAL TERMINATION...
  • Page 3: Installation Overview

    1.0 INSTALLATION OVERVIEW Top, see “COUNTER TOP / BAR INSTALLATION” section. Venting, see “VENTING” section. Bricks, see “BRICK PANEL INSTALLATION” section. f i r e - p a r t s . c o m Louvre, see “LOUVRE INSTALLATION” section. Rating plate, see “RATING PLATE INFORMATION”...
  • Page 4: Introduction

    2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi...
  • Page 5: Dimensions

    DIMENSIONS 2.1.1 PENINSULA " 5" DIA. 8" DIA. 38" " INLET " " 36" " " " ELECTRICAL " INLET 2.1.2 OPEN-END " 5" DIA. 8" DIA. f i r e - p a r t s . c o m 38"...
  • Page 6: General Instructions

    GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE. PROVIDE ADEQUATE VENTILATION. NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48”...
  • Page 7: General Information

    POUCES ET 20 PIEDS RESPECTIVEMENT. EMENT. . BGD40 NO. DE SERIE: WOLF STEEL LTD. 24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA 8 CANAD CANA W385-0656 For rating plate location, see “INSTALLATION OVERVIEW” section. This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.
  • Page 8: Venting

    3.0 VENTING WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES.
  • Page 9: Venting Lengths And Components

    VENTING LENGTHS AND COMPONENTS Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura- Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.
  • Page 10: Typical Vent Installations

    TYPICAL VENT INSTALLATIONS 16" MIN f i r e - p a r t s . c o m 40 FT 34" 24" MAX 38" MIN 37 3/4" PLUS RISE* When venting, the horizontal run must be kept to a When terminating vertically, the vertical rise is a maximum of 20 feet.
  • Page 11: Special Vent Installations

    SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a 12" MIN minimum of 12” above grade. The maximum allowable vent length is 10’ for a fi...
  • Page 12: Vent Terminal Clearances

    VENT TERMINAL CLEARANCES COVERED BALCONY APPLICATIONS ††* = 3 feet = 2 x ACTUAL INSTALLATIONS feet CANADA U.S.A. 12” 12” Clearance above grade, veranda porch, deck or balcony. 12” Δ 9” Δ Clearance to windows or doors that open. 12” * 12”...
  • Page 13: Vent Application Flow Chart

    VENT APPLICATION FLOW CHART TOP EXIT Horizontal Termination Vertical Termination Vertical rise is equal Vertical rise is equal Vertical rise is less Vertical rise is less to or greater than to or greater than than horizontal run than horizontal run the horizontal run the horizontal run Horizontal run +...
  • Page 14: Horizontal Termination

    HORIZONTAL TERMINATION ) < (V See graph to determine the required vertical Simple venting confi guration (only one 45° and 90° rise V for the required horizontal run H elbow) REQUIRED VERTICAL RISE IN FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H...
  • Page 15 ) > (V See graph to determine the required vertical Simple venting confi guration (only one 45° and 90° rise V for the required horizontal run H elbow) 147” REQUIRED VERTICAL RISE IN INCHES V 57” 12.5’ HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H...
  • Page 16: Vertical Termination

    VERTICAL TERMINATION ) < (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V f i r e - p a r t s .
  • Page 17 ) > (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45°...
  • Page 18: Peninsula Installation

    4.0 PENINSULA INSTALLATION VENTING Refer to "VENTING" section. All venting must have a minimum clearance of 2" to combustible material on the top and 1" to the sides and bottom. FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE “FINISHED”...
  • Page 19: Counter Top / Bar Installation

    Care should be taken to maintain suffi cient clearance for 2" CLEARANCE TO COMBUSTIBLES the vent installation. A horizontal vent installation requires 20" MINIMUM INSIDE DIMENSION a minimum height of 45" using fl exible vent pipe, to the 7" underside of the enclosure top including the 2" clearance 7"...
  • Page 20: Brick Panel Installation

    BRICK PANEL INSTALLATION Install the base panels as illustrated. The side panel sits under the bracket tab. Holding the side panel in posi- tion, bend down the tab to secure. STEP 1 STEP 2 STEP 3 STEP 4 RETAINER STEP 5 f i r e - p a r t s .
  • Page 21: Open-End Installation

    5.0 OPEN-END INSTALLATION VENTING Refer to "VENTING" section. All venting must have a minimum clearance of 2" to combustible material on the top and 1" to the sides and bottom. FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE “FINISHED”...
  • Page 22: Brick Panel Installation

    BRICK PANEL INSTALLATION Install the base panels as illustrated in steps 1-4, see "PENINSULA INSTALLATION PROCEDURE" section. The side panel sits under the bracket tab. Holding the side panel in position, bend down the tab to secure. DETAIL 6. STEP 5 RETAINER DETAIL 6 STEP 6...
  • Page 23: See-Thru Installation

    6.0 SEE-THRU INSTALLATION VENTING Refer to "VENTING" section. All venting must have a minimum clearance of 2" to combustible material on the top and 1" to the sides and bottom. FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE “FINISHED”...
  • Page 24: Brick Panel Installation

    BRICK PANEL INSTALLATION Install the base panels as illustrated in steps 1-4, see "PEN- INSULA INSTALLATION PROCEDURE" section. Both side panels sit under the bracket tab. Holding the side panel in RETAINER position, bend down the tab to secure. DETAIL 6. STEP 5 RETAINER DETAIL 5 &...
  • Page 25: Framing

    7.0 FRAMING MINIMUM CLEARANCE TO COMBUSTIBLES Minimum clearance to combustible construction from appliance and vent surfaces: Sides, back, bottom, and top 0" Vent pipe side, bottom and top* 2" Recessed depth (corner installation) 25¼" Ceiling 54" from bottom of appliance. Enclosure 38"...
  • Page 26: Alcove Installation

    ALCOVE INSTALLATION RECESS OR ALCOVE AREA ENCLOSURE AREA APPLIANCE NOTE: Recesses or alcoves above the appliance can be made as deep as desired provided the minimum f i r e - p a r t s . c o m clearances to combustibles are maintained.
  • Page 27: Minimum Mantel Clearances

    MINIMUM MANTEL CLEARANCES WARNING RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE CLEARLY MAINTAINED.
  • Page 28: Installation

    8.0 INSTALLATION WARNING FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC.
  • Page 29: Horizontal Installation

    8.1.1 HORIZONTAL INSTALLATION WARNING THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP. TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE. This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the fi...
  • Page 30: Vertical Installation

    8.1.2 VERTICAL INSTALLATION This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order specifi c kits required. A. Determine the air terminal location, cut and frame a square opening as 10 1/2"...
  • Page 31: Horizontal Air Terminal Installation

    8.2.1 HORIZONTAL AIR TERMINAL INSTALLATION Stretch the inner fl ex pipe to the required length taking into account the additional length needed for the fi nished wall surface. Apply a heavy bead of the high temperature CAULKING sealant W573-0007 Mill Pac (not supplied) to the inner sleeve of the air terminal.
  • Page 32: Vertical Air Terminal Installation

    8.2.2 VERTICAL AIR TERMINAL INSTALLATION WARNING MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.
  • Page 33: Appliance Vent Connection

    8.2.3 APPLIANCE VENT CONNECTION Install the inner fl ex pipe to the appliance. Secure with 3 screws #8 X 1/2” and fl at washers. Seal the joint and screw holes using the high SELF temperature sealant W573-0007 (not supplied). DRILLING SCREWS Install the outer fl...
  • Page 34: Optional Wall Switch Installation

    OPTIONAL WALL SWITCH INSTALLATION WARNING DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTAT OR GAS VALVE DIRECTLY TO 110 VOLT ELECTRICITY. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route a 2 strand, solid core millivolt wire from the valve to the wall switch or millivolt thermostat. The recommended maximum lead length depends on wire size: WIRE SIZE MAX.
  • Page 35: Finishing

    9.0 FINISHING WARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. DO NOT STRIKE, SLAM OR SCRATCH GLASS.
  • Page 36: Heat Shield Stand-Off Removal (See-Thru Installation Only)

    HEAT SHIELD STAND-OFF REMOVAL (SEE-THRU INSTALLATION ONLY) When using a non-combustible fi n- ishing material, the stand-offs may be removed, by removing the set screw in the centre and sliding the stand-offs out of the mounting clips. * The top extension may be re- moved if non-combustible framing is faced with a non-combustible material placed fl...
  • Page 37: Log Placement

    LOG PLACEMENT WARNING FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED IGNITION MAY OCCUR.
  • Page 38: Charcoal Embers

    When pieces #3a and #3b are attached As with log # 1, log #4 is also cradled by the to create log #3, the upper end of log #3 texture of the burner and the pin in the should rest in the groove, on top of log # 2. base.
  • Page 39: Optional Blower Installation

    10.0 OPTIONAL BLOWER INSTALLATION WARNING RISK OF FIRE AND ELECTRICAL SHOCK. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE. USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
  • Page 40: Operation

    11.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.
  • Page 41: Adjustments

    12.0 ADJUSTMENTS 12.1 PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise PILOT direction to reduce the gas fl ow. BURNER THERMOPILE Inlet pressure can be checked by turning screw (A) THERMOCOUPLE counter-clockwise until loosened and then placing pressure gauge tubing over the test point.
  • Page 42: Flame Characteristics

    12.3 FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustration provided. If any fl ames appear abnormal call a service person. PILOT BURNER ELECTRODE FLAME SENSOR FLAME MUST ENVELOP UPPER 3/8”...
  • Page 43: Maintenance

    13.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
  • Page 44: Replacements

    REF NO. PART NO. DESCRIPTION W550-0001 CHARCOAL EMBERS W562-0009 DOOR GASKET (100") W010-0454 GLASS W/ GASKET W010-2116 ADJUSTABLE FIRESTOP W385-0334 NAPOLEON® LOGO GL-657 BGD40 LOGSET W135-0284 LOG#1 W135-0285 LOG#2 W135-0286 LOG#3 - PIECE A W135-0287 LOG#3 - PIECE B W135-0288...
  • Page 45 SEE-THRU COMPONENTS REF NO. PART NO. DESCRIPTION W562-0009 DOOR GASKET (100") W475-0516 END FIBRE BRICK PANEL - FOR WALL N010-0323 END DOOR HEAT SHIELD W200-0117 END DOOR COVER PENINSULA COMPONENTS REF NO. PART NO. DESCRIPTION W500-0192 END BRICK PANEL RETAINER W010-0516 BLACK SIDE DOOR C/W GLASS W010-0873...
  • Page 46 f i r e - p a r t s . c o m 38** W415-0811 / D / 08.16.12...
  • Page 47 ACCESSORIES REF NO. PART NO. DESCRIPTION W660-0081 SWITCH, THERMOSTAT GD-501 HEAT GUARD W573-0007 HI-TEMP SEALANT W010-0370 WALL SUPPORT ASSEMBLY GZ550-1KT BLOWER KIT W175-0170 DURA-VENT ZERO CLEARANCE ADAPTOR W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE ON/OFF REMOTE THERMOSTATIC REMOTE W660-0013 MODULATING REMOTE - CONTROLS FLAME & BLOWER W175-0166 5"...
  • Page 48: Troubleshooting

    15.0 TROUBLESHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS.
  • Page 49 SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. No spark at pilot burner. Check if pilot can be lit by a match. Check that the wire is connected to the push button igniter. Check if the push button igniter needs tightening. Replace the wire if the wire insulation is broken or frayed.
  • Page 50 SYMPTOM PROBLEM TEST SOLUTION White / grey fi lm forms. Sulphur from fuel is being Clean the glass with a recommended gas appliance deposited on glass, logs or glass cleaner. combustion chamber surfaces. DO NOT CLEAN GLASS WHEN HOT. If deposits are not cleaned off regularly, the glass may become permanently marked.
  • Page 51: Warranty

    All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the fi rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON®...
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