Related Manuals for Pfaff 9063
Summary of Contents for Pfaff 9063
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Page 1: Instruction Manual
9063 Instruction Manual This instruction manual applies to machines from the following serial numbers onwards: # 020390219 296-12-18 691/002 Betriebsanleitung engl. 06.02... - Page 2 This Instruction Manual is valid for all models and subclasses listed in the chapter " Specifications ". The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source.
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Page 3: Table Of Contents
Danger ........................... 1 - 4 Proper use ........................2 - 1 Specifications ......................3 - 1 PFAFF 9063 ........................3 - 1 Models and subclasses ....................3 - 1 Disposal of machine ....................4 - 1 Transport, packaging and storage ................5 - 1 Transport to the customer’s premises ................ -
Page 4: Contents
Contents Contents ..................Chapter - Page Commissioning ......................8 - 9 Switching the machine on/off ..................8 - 9 Table top cutout ......................8 - 10 Preparation ........................9 - 1 Inserting the needle ....................... 9 - 1 Winding the bobbin thread / adjusting the preliminary thread tension ......9 - 2 Removing/Inserting the bobbin case ................ -
Page 5: Safety
Safety Safety Directives This machine is constructed in accordance with the European regulations contained in the conformity and manufacturer’s declarations. In addition to this Instruction Manual, also observe all generally accepted, statutory and other regulations and legal requirements and all valid environmental protection regulations! The regionally valid regulations of the social insurance society for occupational accidents or other supervisory organizations are to be strictly adhered to! General notes on safety... -
Page 6: Safety Symbols
● It is the obligation of the user to ensure that none of the safety mechanisms are removed or deactivated. ● It is the obligation of the user to ensure that only authorized persons operate and work on the machine. Further information can be obtained from your PFAFF agent. 1 - 2... -
Page 7: Operating Personnel
Safety Operating and specialist personnel Operating personnel .05.01 Operating personnel are persons responsible for the equipping, operating and cleaning of the machine as well as for taking care of problems arising in the sewing area. The operating personnel is required to observe the following points and must: ●... -
Page 8: Danger
Safety Danger A working area of 1 meter is to be kept free both in front of and behind the machine while it is in operation so that it is always easily accessible. Never reach into the sewing area while sewing! Danger of injury by the needle! Never leave objects on the table while adjusting the machine settings! Objects can become trapped or be slung away! Danger of injury! Fig. -
Page 9: Proper Use
Proper use Proper use The PFAFF 9063 is a single-needle, high-speed sewing machine with bottom feed. The machine is used to manufacture lockstitch seams in the textile industry. Any and all uses of this machine which have not been approved of by the... -
Page 10: Specifications
Specifications Specifications ▲ PFAFF 9063 Stitch type: ....................301 (lockstitch) Needle system: ......................DBx1 Needle size (Nm) in 1/100 mm: ................80 - 100 Handwheel eff. dia.: ....................65 mm Clearance under roller presser: ................6 - 13 mm Clearance width: ....................262 mm Clearance height: .................... -
Page 11: Disposal Of Machine
Disposal of machine Disposal of machine ● The proper disposal of the machine is the responsibility of the customer. ● The materials used in the machines are steel, aluminium, brass and various plastics. The electrical equipment consists of plastics and copper. ●... -
Page 12: Transport, Packaging And Storage
Transport, packaging and storage Transport, packaging and storage Transport to the customer’s premises Within Germany, machines with a table are delivered without packaging. Machines without a table (sewing head only) and machines which are to be exported are packaged. Transport within the customer’s premises The manufacturer bears no liability for transport within the customer’s premises or to the individual locations of use. -
Page 13: Explanation Of The Symbols
Explanation of the symbols Explanation of the symbols In the following section of this Instruction Manual, certain tasks or important pieces of information are accentuated by symbols. The symbols used have the following meanings: Note, information Cleaning, care Lubrication, greasing Servicing, repairing, adjustment, maintenance (only to be carried out by specialist personnel) 6 - 1... -
Page 14: Controls
Controls Controls On/Off switch ● Turn the machine on/off by pressing the On/Off switch 1. ● With the buttons 2 the parameters, such as back-tacking function, raising the presser foot, needle position at sewing stop etc., can be pre-selected (also see the Motor Instruction Manual). -
Page 15: Lever For Raising The Presser Foot
Controls Lever for raising the presser foot ● Raise the presser foot by turning lever 1 in the direction of the arrow. Fig. 7 - 03 Knee lever ● By pressing the knee lever 1 in the direction of the arrow, the presser foot is raised. -
Page 16: Stitch Length Adjustment Wheel
Controls Stitch length adjustment wheel ● Turn adjustment wheel 1 to set the required stitch length. Fig. 7 - 05 Reverse stitch key ● For sewing in the reverse direction, key 1 must be pressed during sewing. Fig. 7 - 06 7 - 3... -
Page 17: Key On Machine Head
Controls Key on machine head ● By operating key 1 during sewing, the machines switches to reverse sewing (only on machines with backtacking mechanism –911/93). Fig. 7 - 07 Switch for thread wiper –909/93 ● The thread wiper can be switched on or off by pressing switch 1. -
Page 18: Mounting And Commissioning The Machine
Mounting and commissioning the machine Mounting and commissioning the machine The machine must only be mounted and commissioned by qualified personnel! All relevant safety regulations are to be observed! If the machine is delivered without a table, be sure that the frame and the table top which you intend to use can hold the weight of the machine and the motor. -
Page 19: Fitting The Oil Pan
Mounting and commissioning the machine Fitting the oil pan .01.02 Fig. 8 - 02 ● Insert rubber pads 1 and 2 and fasten them with nails. ● Attach rubber pad 3 with a suitable adhesive. Fig. 8 - 03 ● Insert oil pan 4 in the table top cutout. ●... -
Page 20: Mounting The Sewing Head
Mounting and commissioning the machine Mounting the sewing head .01.03 ● Insert both hinges 1 in the corresponding holes in the bedplate of the sewing head. ● Insert the sewing head with hinges 1 into the rear rubber pads. Fig. 8 - 04 Mounting the balance wheel .01.04 ●... -
Page 21: Tightening The V-Belt
Mounting and commissioning the machine Tightening the V-belt .01.05 ● Loosen nut 1 and tighten the V-belt by turning motor mounting 2. ● Tighten nuts 1. Fig. 8 - 06 8 - 4... -
Page 22: Mounting The Thread Winder
Mounting and commissioning the machine Mounting the thread winder .01.06 Fig. 8 - 07 ● Fasten thread winder 1 to the table top with screws 2, so that when the thread winder is switched on, friction wheel 3 is driven reliably by V-belt 4. 8 - 5... -
Page 23: Mounting The Top V-Belt Guard
Mounting and commissioning the machine Mounting the top V-belt guard .01.07 Fig. 8 - 08 ● Fasten part 1 of the V-belt guard to the table top with 2 screws without touching the V-belt. ● Attach part 2 of the V-belt guard to the machine housing with 3 screws. ●... -
Page 24: Mounting The Bottom V-Belt Guard
Mounting and commissioning the machine Mounting the bottom V-belt guard .01.08 ● Align V-belt guard 1 so that the motor pulley and V-belt are run freely. ● Tighten screw 2. Fig. 8 - 09 Fitting the thread guide .01.09 ● Fit the tapered thread guide pin 1 into the corresponding hole in the machine housing. -
Page 25: Mounting The Spool Holder
Mounting and commissioning the machine Mounting the spool holder .01.10 ● Mount the spool holder as shown in Fig. 8-11. ● Insert the spool holder into the hole in the table top and fasten it with the nuts enclosed. Fig. 8 - 11 Connecting the plug connections and earth cable .01.11 Fig. -
Page 26: Commissioning
Mounting and commissioning the machine Commissioning Before commissioning the machine, clean it thoroughly, fill the oil pan with oil and adjust the oil level, see Chapter 10 Care and Maintenance! ● Examine the machine, in particular the electric cables, for any damage. Have qualified personnel check whether the machine can be operated with the available voltage and whether it is connected properly. -
Page 27: Table Top Cutout
Mounting and commissioning the machine Table top cutout 8 - 10... -
Page 28: Preparation
Preparation Preparation All regulations and instructions in this Instruction Manual are to be observed! Special attention is to be paid to the safety regulations! All preparation work is only to be carried out by appropriately trained personnel. Before all preparation work, the machine is to be separated from the electricity supply by removing the plug from the mains or switching off the On/Off switch! Inserting the needle Switch off the machine! -
Page 29: Winding The Bobbin Thread / Adjusting The Preliminary Thread Tension
Preparation Winding the bobbin thread / adjusting the preliminary thread tension Fig. 9 - 02 ● Place empty bobbin 1 on the bobbin winder spindle 2. ● Thread the thread as shown in Fig. 9 - 02 and wind it around the bobbin 1 a few times in a clockwise direction. -
Page 30: Removing/Inserting The Bobbin Case
Preparation Removing/Inserting the bobbin case Switch off the machine! Danger of injury due to unintentional starting of the machine! Removing the bobbin case: ● Tilt back the machine. ● Raise latch 1 and remove bobbin case 2. Inserting the bobbin case: ●... -
Page 31: Threading The Needle Thread / Adjusting The Needle Thread Tension
Preparation Threading the needle thread / adjusting the needle thread tension Fig. 9 - 05 Switch off the machine. Danger of injury if the machine is started accidentally! ● Thread the needle thread as shown in Fig. 9 - 05. ●... -
Page 32: Care And Maintenance
Care and maintenance Care and maintenance Cleaning .............. daily, several times if in continuous use ▲ Checking the oil level ................. once a month ▲ These maintenance intervals are calculated for the average running time of a single shift operation. If the machine is operated more than this, shorter intervals are recommended. -
Page 33: Checking The Oil Level / Filling In Oil
Danger of crushing between machine head and table top. Only use oil with a mean viscosity of 10.0 mm /s at 40°C and a density of 0.847 g/cm at 15°. We recommend PFAFF sewing machine oil, part no. 280-1-120 105. 10 - 2... -
Page 34: Adjusting The Lubrication
Care and maintenance Adjusting the lubrication Lubricating the needle head parts .03.01 ● The needle head parts should be adequately lubricated without oil dripping out of the head part. ● The amount of oil for lubricating the head parts is adjusted by turning screw 1. Fig. -
Page 35: Adjustment
Adjustment Adjustment Notes on adjustment All following adjustments are based on a fully assembled machine and may only be carried out by expert staff trained for this purpose. Machine covers, which have to be removed and replaced to carry out checks and adjustments, are not mentioned in the text. -
Page 36: Adjusting The Basic Machine
Adjustment Adjusting the basic machine Pre-adjusting the needle height .04.01 Requirement With the needle bar at b.d.c., the top marking on needle bar 1 should be level with the bottom edge of bushing 3. Fig. 11 - 01 ● By turning the balance wheel, bring the needle bar to its b.d.c. ●... -
Page 37: Setting The Bottom Feed Dog At Its Neutral Position
Adjustment Setting the bottom feed dog at its neutral position .04.02 Requirement With the stitch length set at "0", cranks 1 and 3 should be in alignment, and there should be no feeding motion of the bottom feed dog when the balance wheel is turned. 76-026 Fig. -
Page 38: Bottom Feed Dog Motion
Adjustment Bottom feed dog motion .04.03 Requirement 1. When the needle bar is at its t.d.c., the bottom feed dog should be in its top point of reversal when the stitch length is set at "0". 2. When the needle bar is positioned 0.6 after t.d.c. and the largest stitch length is set, the bottom feed dog should not move when the reverse feed switch 3 is operated. -
Page 39: Bottom Feed Dog Position
Adjustment Bottom feed dog position .04.04 Requirement When the stitch length is set at "0" and the bottom feed dog 5 is at t.d.c., it should 1. Be positioned in the centre of the needle plate cutout in the feeding direction. 2. -
Page 40: Needle Rise, Hook Clearance, Needle Height And Bobbin Case Position Finger
Adjustment Needle rise, hook clearance, needle height and bobbin case position finger .04.05 Requirement When the bottom marking on needle bar 3 is level with the bottom edge of bushing 5 1. The point of hook 1 should be centred to the needle and at a distance of 0.04 – 0.10 mm from the groove of the needle, and 2. -
Page 41: Thread Check Spring And Thread Regulator
Adjustment Thread check spring and thread regulator .04.06 Requirement 1. The movement of the thread check spring should be completed, when the needle point penetrates the material (spring stroke approx. 7 mm). 2. When the thread is being looped round the hook and the loop is at its largest, the thread check spring should have moved approx. -
Page 42: Knee Lever Stop
Adjustment Knee lever stop .04.07 Requirement When knee lever 3 has been moved as far as possible, the presser foot should rise approx. 9 mm above the needle plate. Fig. 11 - 07 ● Adjust screw 1 (nut 2) in accordance with the requirement. 11 - 8... -
Page 43: Presser Foot Pressure
Adjustment Presser foot pressure .04.08 Requirement The material should be fed without difficulty at all times and there should be no sign of pressure marks on the material. Fig. 11 - 08 ● Adjust milled screw 1 (milled nut 2) in accordance with the requirement. 11 - 9... -
Page 44: Adjusting The Thread Trimmer -900/93
Adjustment Adjusting the thread trimmer –900/93 Adjusting the synchronizer .05.01 Requirement 1. When the machine has stopped it should be positioned in b.d.c. needle bar. 2. After thread trimming the machine should be positioned in t.d.c. take-up lever. Fig. 11 - 09 ●... -
Page 45: Adjusting The Control Cam
Adjustment Adjusting the control cam .05.02 Requirement When the take-up lever is at its t.d.c., the cutting operation should have been concluded (roller lever is pushed out of the control cam). Fig. 11 - 10 ● Adjust control cam 1 (screws 2) in accordance with the requirement. Make sure that the control cam 1 is touching retaining collar 3, when the screws 2 are tightened! 11 - 11... -
Page 46: Position Of The Stationary Knife
Adjustment Position of the stationary knife .05.03 Requirement The stationary knife 1 should be at a distance of 3.5 mm from the centre of the needle. 76-039 Fig. 11 - 11 ● Adjust stationary knife 1 (screws 2) in accordance with the requirement. For technical reasons it may be necessary to alter the specified basic position: Move stationary knife 1 towards "+"... -
Page 47: Needle Thread Tension Release
Adjustment Needle thread tension release .05.04 Requirement When magnets 3 are attracted, there should be a distance between the tension disks 4 of at least 0.5 mm. 0,5 mm Fig. 11 - 12 ● Adjust tension cable 1 (nuts 2) in accordance with the requirement. 11 - 13... -
Page 48: Adjusting The Thread Wiper -909/93
Adjustment Adjusting the thread wiper –909/93 Requirement 1. During its movement thread wiper 1 should not have any contact. 2. When the take-up lever is at its t.d.c., and the thread wiping device is switched on, the thread wiper 1 should pass behind the needle point with a clearance of approx. 1 mm and under it with a clearance of approx. -
Page 49: Adjusting The Automatic Presser Foot Lift -910/93
Adjustment Adjusting the automatic presser foot lift –910/93 Requirement When the automatic presser foot lift is operated, the presser foot should be 9 mm above the needle plate. Fig. 11 - 14 ● Adjust shaft 1 (screw 2) in accordance with the requirement. 11 - 15... -
Page 50: Adjusting The Backtacking Mechanism -911/93
Adjustment Adjusting the backtacking mechanism –911/93 Requirement When the reverse feed switch 3 (reverse sewing) is operated, the stitch length should be the same as during sewing. Fig. 11 - 15 ● Adjust solenoid 1 (screws 2) in accordance with the requirement. 11 - 16... -
Page 51: Wearing Parts
Wearing parts Wearing parts This list indicates the most important wearing parts. You can request a detailed parts list for the complete machine under parts number 296-12-18 691. F GW 183-8 F GR 600-8 F GS 312-8 F GR 601-8 System DBx1 F GM 191/5-8 F GS 320-8... - Page 52 Wearing parts F GS 527-8 (2x) F GR 1046-8 F GS 528-8 F GR 1049/2-8 12 - 2...
- Page 53 Notice...
- Page 54 PFAFF Industrie Maschinen AG Postfach 3020 D-67653 Kaiserslautern Königstr. 154 D-67655 Kaiserslautern Telefon: (0631) 200-0 Telefax: (0631) 17202 E-Mail: info@pfaff-industrial.com Gedruckt in der BRD Printed in Germany Imprimé en R.F.A. Impreso en la R.F.A.