Buell 2009 XB Series Service Manual page 419

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1
1. Torque wrench
2. Engine sprocket
3. Sprocket locking link
Figure 5-35. Sprocket Locking Link Tool
NOTE
See
Figure
5-36. Washer must be installed with the word "out"
facing the mainshaft nut or transmission may be damaged.
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1. Mainshaft nut
2. Washer
3. Clutch hub
Figure 5-36. Mainshaft Nut and Washer
NOTE
New mainshaft nut comes with a chemical lock patch making
it unnecessary to use LOCTITE with new fastener.
6.
See
Figure
a.
If using original mainshaft nut apply two or three drops
of LOCTITE 271 (red) onto threads on end of main-
shaft.
b.
Place washer (2) on mainshaft with the word "out"
facing away from clutch hub.
7.
Install nut (left-hand threads) (1). Tighten to 70-80 ft-lbs
3
(94.9-108.5 Nm). Remove SPROCKET LOCKING LINK.
8.
Install the pressure plate assembly. See
9.
Install adjusting screw assembly into pressure plate.
a.
See
release plate with corresponding recesses (3) in
pressure plate.
b.
Secure the adjusting screw assembly with new
retaining ring.
10. Install primary cover. See
11. Adjust
SION/PRIMARY
12. Add
TRANSMISSION AND PRIMARY CHAINCASE LUB-
RICANT (Part No. 99851-05). See
MISSION/PRIMARY FLUID, Transmission
13. Connect negative battery cable to battery terminal.Tighten
fastener to 72-96 in-lbs (8-11 Nm).
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
14. Install seat.
2
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Figure 5-37. Adjusting Screw Assembly Aligning Tabs
5-36. Install mainshaft washer (2) and nut (1).
Figure
5-38. Align two tabs on perimeter of
5.3 PRIMARY
clutch.
See
1.9
CLUTCH/TRANSMIS-
FLUID.
GENUINE
HARLEY-DAVIDSON
1.9 CLUTCH/TRANS-
2009 XB Service: Drive/Transmission 5-21
5.5
CLUTCH.
COVER.
FORMULA+
Fluid.

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