Fastener Torque Values - Buell 2009 XB Series Service Manual

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FASTENER TORQUE VALUES

FASTENER TORQUE VALUES IN THIS
CHAPTER
The table below lists torque values for all fasteners presented
in this chapter.
FASTENER
Axle, rear (final torque, see ANTI-SEIZE
procedure)
Axle, rear (final torque)
Axle, rear (final torque)
Axle, rear (initial torque)
Axle, rear (initial torque)
Axle, rear (initial torque)
Axle pinch fastener, rear
Axle pinch fastener, rear
Axle pinch fastener, rear
Chin fairing fasteners
Clutch inspection cover fasteners
Clutch inspection cover fasteners
Clutch mainshaft nut
Countershaft retaining screw
Crankcase 5/16 in. fasteners
Engine sprocket bolt
Idler pulley nut and washer
Idler pulley wheel fastener
Idler pulley wheel fastener
Negative battery cable at battery terminal
Negative battery cable at battery terminal
Negative battery cable at battery terminal
Negative battery cable at battery terminal
Neutral indicator switch (Firebolt)
Neutral indicator switch (Lightning and
Ulysses)
TORQUE VALUE
48-52 ft-lbs 65-70.5 Nm
48-52 ft-lbs 65-70.5 Nm
48-52 ft-lbs 65-70.5 Nm
23-27 ft-lbs 31.2-36.6 Nm
23-27 ft-lbs 31.2-36.6 Nm
23-27 ft-lbs 31.2-36.6 Nm
40-45 ft-lbs 54-61 Nm
40-45 ft-lbs 54-61 Nm
40-45 ft-lbs 54-61 Nm
36-48 in-lbs 4-5 Nm
84-108 in-lbs 10-12 Nm
84-108 in-lbs 10-12 Nm
70-80 ft-lbs 94.9-108.5 Nm
33-37 ft-lbs 44.8-50 Nm
15-19 ft-lbs 20.3-25.0 Nm
155-165 ft-lbs 210-224 Nm
33-35 ft-lbs 45-47 Nm
33-35 ft-lbs 45-47 Nm
20-23 ft-lbs 27.1-31.2 Nm
72-96 in-lbs 8-11 Nm
72-96 in-lbs 8-11 Nm
72-96 in-lbs 8-11 Nm
72-96 in-lbs 8-11 Nm
60-84 in-lbs 6.7-9.5 Nm
100-120 in-lbs 11-13 Nm
NOTES
5.7 DRIVE BELT AND IDLER PULLEY, Idler Pulley
Installation/Follow special ANTI-SEIZE procedure.
5.7 DRIVE BELT AND IDLER PULLEY, Drive Belt
Installation/Follow special ANTI-SEIZE procedure.
5.17 TRANSMISSION SPROCKET, Installa-
tion/Follow special ANTI-SEIZE procedure.
5.7 DRIVE BELT AND IDLER PULLEY, Drive Belt
Installation/Follow special ANTI-SEIZE procedure.
5.7 DRIVE BELT AND IDLER PULLEY, Idler Pulley
Installation/Follow special ANTI-SEIZE procedure.
5.17 TRANSMISSION SPROCKET, Installa-
tion/Follow special ANTI-SEIZE procedure.
5.7 DRIVE BELT AND IDLER PULLEY, Drive Belt
Installation
5.7 DRIVE BELT AND IDLER PULLEY, Idler Pulley
Installation
5.17 TRANSMISSION SPROCKET, Installation
5.7 DRIVE BELT AND IDLER PULLEY, Idler Pulley
Installation/LOCTITE 271 (red)
5.3 PRIMARY COVER, Installation
5.4 CLUTCH RELEASE MECHANISM, Assembly
5.6 PRIMARY CHAIN, Installation/LOCTITE 271
(red) if using original mainshaft nut
5.16 SHIFTER SHAFT, Installation/LOCTITE 271
(red)
5.15 TRANSMISSION INSTALLATION, Installing
Right Crankcase/Apply several drops of LOCTITE
271 (red) to last few threads.
5.6 PRIMARY CHAIN, Installation/LOCTITE 271
(red)
5.7 DRIVE BELT AND IDLER PULLEY, Idler Pulley
Installation
5.7 DRIVE BELT AND IDLER PULLEY, Drive Belt
Installation
5.7 DRIVE BELT AND IDLER PULLEY, Idler Pulley
Installation
5.3 PRIMARY COVER, Installation
5.4 CLUTCH RELEASE MECHANISM, Assembly
5.5 CLUTCH, Assembly and Installation
5.6 PRIMARY CHAIN, Installation
5.15 TRANSMISSION INSTALLATION, Installing
Right Crankcase/LOCTITE 242 (blue)
5.15 TRANSMISSION INSTALLATION, Installing
Right Crankcase/LOCTITE 242 (blue)
2009 XB Service: Drive/Transmission 5-1
5.1