Weld Output Terminals And Selecting Cable Sizes; Remote 14 Receptacle Information - Miller Electric Maxstar 200 STR Owner's Manual

4-5. Weld Output Terminals And Selecting Cable Sizes*

Weld Output
Terminals
Y Turn off power before
connecting to weld out-
put terminals.
Y Do not use worn, dam-
aged, undersized, or
poorly spliced cables.
+ +
−
Output Receptacles
This chart is a general guideline and may not suit all applications. If cable overheats, use next size larger cable.
*
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.
2
( ) = mm for metric use
***Select weld cable size for pulsing application at peak amperage value.

4-6. Remote 14 Receptacle Information

A J
K
I
B
C L N
H
M M
D D G G
F
E
*The remaining sockets are not used.
OM-2233 Page 16
Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit
100 ft (30 m) Or Less
10 − 60% 60 − 100%
Welding
Duty
Amperes***
Cycle
100 4 (20)
150 3 (30)
200 3 (30)
REMOTE
OUTPUT
CONTROL
ST-802 541
CHASSIS
Not Exceeding
150 ft 200 ft
(45 m) (60 m)
Duty
Cycle
4 (20) 4 (20) 3 (30)
3 (30) 2 (35) 1 (50)
2 (35) 1 (50) 1/0 (60)
Socket*
C Output to remote control; 0 to +10 volts dc output
to remote control.
D Remote control circuit common.
E 0 to +10 volts dc input command signal from
remote control.
K Chassis common.
250 ft 300 ft 350 ft
(70 m) (90 m) (105 m)
10 − 100% Duty Cycle
2 (35) 1 (50) 1/0 (60)
1/0 (60) 2/0 (70) 3/0 (95
2/0 (70) 3/0 (95) 4/0 (120) 4/0 (120)
Socket Information
400 ft
(120 m)
1/0 (60)
3/0 (95)
S-0007-E−