Table Of Contents - Ransomes HIGHWAY 2130 Maintenance And Parts Manual

1 CONTENTS
GB
2 INTRODUCTION
2.1 PRODUCT IDENTIFICATION .......................................................................................... 2
2.2 SPARES STOCKING GUIDE .......................................................................................... 2
2.3 HOW TO USE THE PARTS MANUAL ............................................................................ 3
3 SAFETY INSTRUCTIONS
3.1 OPERATING INSTRUCTIONS ........................................................................................ 4
3.2 SAFETY SIGNS ............................................................................................................. 4
3.3 STARTING THE ENGINE ................................................................................................ 4
3.4 DRIVING THE MACHINE ................................................................................................ 4
3.5 TRANSPORTING .......................................................................................................... 4
3.6 LEAVING THE DRIVING POSITION ............................................................................... 4
3.7 SLOPES ....................................................................................................................... 5
3.8 BLOCKED CUTTING CYLINDERS ................................................................................. 5
3.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE ................................................. 5
4 SPECIFICATION
4.1 ENGINE SPECIFICATION ............................................................................................... 8
4.2 MACHINE SPECIFICATION ........................................................................................... 8
4.3 DIMENSIONS ................................................................................................................ 8
4.4 VIBRATION LEVEL ....................................................................................................... 9
4.5 SLOPES ....................................................................................................................... 9
4.6 RECOMMENDED LUBRICANTS .................................................................................... 9
4.7 CUTTING PERFORMANCE ............................................................................................ 9
4.8 CUTTING PERFORMANCE (AREA) ............................................................................... 9
5 LUBRICATION & MAINTENANCE
5.1 LUBRICATION AND MAINTENANCE CHART - DIESEL ................................................ 10
5.2 LUBRICATION AND MAINTENANCE CHART - LPG ...................................................... 11
5.3 ENGINE - DIESEL: FIRST 50 AND EVERY 200 WORKING HOURS. ............................. 12
5.3.1 ENGINE - LPG: EVERY 200 WORKING HOURS. ......................................................... 12
5.4 MACHINE: LUBRICATION WEEKLY OR EVERY 40 WORKING HOURS. ..................... 13
5.5 MACHINE: LUBRICATION EVERY 400 WORKING HOURS .......................................... 14
5.6 MACHINE: LUBRICATION EVERY 800 WORKING HOURS .......................................... 14
5.7 HYDRAULIC TEST POINTS. ......................................................................................... 14
5.8 ENGINE MAINTENANCE - DIESEL EVERY 100 HOURS ............................................... 15
5.9 ENGINE MAINTENANCE - DIESEL EVERY 400 HOURS ............................................... 16
5.9.1 ENGINE MAINTENANCE -LPG EVERY 400 HOURS ..................................................... 16
5.10 ENGINE MAINTENANCE - DIESEL EVERY 400 HOURS ............................................... 17
5.11 MACHINE MAINTENANCE ........................................................................................... 17
5.12 END OF SEASON OR WHEN REQUIRED ..................................................................... 18
5.12.1 END OF SEASON OR WHEN REQUIRED LPG ENGINE ................................................ 19
6 ADJUSTMENT
6.1 SPEED LIMITER. .......................................................................................................... 20
6.2 ALTERNATOR/WATER PUMP - DIESEL ....................................................................... 20
ALTERNATOR/WATER PUMP/FAN - LPG ..................................................................... 20
6.3 COOLING FAN BELT - DIESEL ..................................................................................... 20
6.4 BACKLAPPING ............................................................................................................ 21
7 TROUBLESHOOTING
7.1 TROUBLESHOOTING - DIESEL ................................................................................... 22
7.1 TROUBLESHOOTING - LPG ........................................................................................ 23
7.2 LPG FAULT FINDING CHART ........................................................................................ 26
8 SCHEMATICS
8.1 HYDRAULIC CIRCUIT ................................................................................................... 28
8.2 ELECTRICAL CIRCUIT ENGINE AND SAFETY DIESEL ................................................. 30
8.3 ELECTRICAL CIRCUIT MAIN LPG ................................................................................ 32
8.4 ELECTRICAL CIRCUIT ENGINE LPG-1 ......................................................................... 34
8.5 ELECTRICAL CIRCUIT GOVERNOR LPG ..................................................................... 35
8.6 ELECTRICAL CIRCUITENGINE LPG-2 .......................................................................... 35
8.7 ELECTRICAL CIRCUIT INSTRUMENTS & CONTROLS ................................................ 36
8.8 ELECTRICAL CIRCUIT FUSES AND RELAYS - DIESEL ................................................ 38
8.9 ELECTRICAL CIRCUIT FUSES AND RELAYS - LPG ..................................................... 40
RANSOMES HIGHWAY 2130
MAINTENANCE AND PARTS MANUAL
GB-1