Mag Welding Conditions Table: Solid Wire (Reference); Arc Spot Welding Conditions Table - Panasonic YD-500GP5 Operating Instructions Manual

14.2 MAG welding conditions table: Solid wire (Reference)

MAG gas: 80% argon and 20% CO2
Butt Joint Welding
(Square groove joint)
(At low-speed)
Thickness
Fillet Welding
（
(Horizontal position)
(At low-speed)
14.3 Arc spot welding conditions table (Reference)
Wire
Thickness
diameter
(TopxBottom)
(mm)
0.6 x 0.6
0.6 x 0.6
0.8 x 0.8
0.8 x 0.8
1.0 x 1.0
1.0 x 1.0
1.2 x 1.2
1.2 x 2.3
1.2 x 3.2
1.2 x 3.2
1.2 x 6.0
1.6 x 1.6
1.6 x 2.3
1.6 x 3.2
1.6 x 6.0
1.6 x 3.2
2.3 x 3.2
3.2 x 3.2
3.2 x 4.5
4.5 x 4.5
Thickness Route gap G Wire diameter
（ ） （ ）
mm mm
0.4 0
0.6 0
0.8 0
1.2 0
1.6 0
3.2 1.0-1.5
4.0 1.5-2.0
Wire
Leg length
diameter
）
mm (mm)
(mm)
1.0 2.5-3 0.8, 0.9
1.2 3-3.5 0.9, 1.0
1.6 3-3.5 1.0, 1.2
2.0 3-3.5 1.0, 1.2
2.3 3-3.5 1.0, 1.2
3.2 3.5-4 1.0, 1.2
4.5 4.5-5 1.0, 1.2
6 5-5.5 1.2
8, 9 6-7 1.2, 1.6
12 7-8 1.2, 1.6
Welding time (s)
0.6 0.5 - 0.75
0.8 0.75 - 1.0
0.6 1.25 - 1.5
0.8 0.5 - 0.75
0.8 1.25 - 1.5
1.2 0.25
0.8 1.75
1.6 0.6
1.2 0.35
1.6 0.6
1.6 1.1
1.2 0.8
1.6 0.6
1.6 0.7
1.6 0.7
1.6 1.0
1.6 2.0
1.6 0.5
1.6 1.5
1.6 1
Appendix
Current (A) Voltage (V)
(mm)
0.4 20
0.4, 0.6 25
0.6, 0.8 30-40
0.8, 0.9 60-70
0.8, 0.9 100-110
0.8, 1.2 120-140
1.0, 1.2 150-160
Current (A) Voltage (V)
70-80 17-18
85-90 19-19
100-110 18-19.5
115-125 19.5-20
130-140 19.5-21
150-170 21-22
180-200 23-24
230-260 25-27
270-380 29-35
300-380 32-35
Welding Welding
current (A) voltage (V)
100 22 - 24
95 22
100 22 - 24
130 22 - 24
155 24 - 26
260 25
155 24 - 26
320 31
320 32
350 32
390 33
320 32
340 32
370 33
460 35
380 32
480 35
500 35
400 32
550 37
59
Tip-to-work
Speed
distance
(cm/min)
(mm)
15 40 10
15 30 10
15 40-55 10
15-16 30-50 10
16-17 40-60 10
16-17 25-30 15
17-18 20-30 15
Tip-to-work
Position
Speed
distance
① ②
/ (cm/min)
(mm)
①
50-60
①
50-60
①
50-60
①
50-60
①
50-60
①
45-50
①
40-45
①
40-45
②
40-45
②
35-40
Bead
Tip-to-work
diameter
distance (mm)
(mm)
8 10
7 12
10 10
9 12
12 12
10
12 12
15
15
15
15
16
15
15
15
15
15
17
15
22
Gas flow
(L/min)
10
10
10
10-15
10-15
10-15
10-15
Gas flow
(L/min)
10 10-15
10 10-15
10 10-15
10 10-15
10 10-15
15 15-20
15 15-20
20 15-20
25 20-25
25 20-25
Gas flow rate
(L/m)
12
12
12
12
12
16 - 20
12
16 - 20
16 - 20
16 - 20
16 - 20
16 - 20
16 - 20
16 - 20
16 - 20
16 - 20
16 - 20
16 - 20
16 - 20
16 - 20