Related Manuals for Yamaha AG200FED 2012
Summary of Contents for Yamaha AG200FED 2012
- Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL AG200FED 53C-28199-22...
- Page 2 EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
- Page 3 EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the AG200FED, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
- Page 4 IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
- Page 5 IMPORTANT MANUAL INFORMATION EAU10200 AG200FED OWNER’S MANUAL ©2012 by Yamaha Motor Co., Ltd. 1st edition, August 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
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Page 6: Table Of Contents
TABLE OF CONTENTS LOCATION OF IMPORTANT Auxiliary DC jack ......4-13 Checking the throttle grip free LABELS ..........1-1 play ..........7-14 FOR YOUR SAFETY – Valve clearance ......7-14 SAFETY INFORMATION ....2-1 PRE-OPERATION CHECKS ..... 5-1 Tires ..........7-15 Spoke wheels ....... - Page 7 TABLE OF CONTENTS Checking the steering ....7-26 Checking the wheel bearings ..7-27 Battery .......... 7-27 Replacing the fuses ...... 7-28 Replacing the headlight bulb ..7-29 Replacing the tail/brake light bulb ........... 7-30 Replacing a turn signal light bulb ...........
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Page 8: Location Of Important Labels
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. - Page 9 LOCATION OF IMPORTANT LABELS Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propri étaire avant d ’utiliser ce v éhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario.
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Page 10: Safety Information
SAFETY INFORMATION EAU35138 Take a training course. Beginners Many accidents have been caused should receive training from a cer- by an automobile driver who did tified instructor. Contact an autho- not see the motorcycle. Making Be a Responsible Owner rized motorcycle dealer to find out yourself conspicuous appears to As the vehicle’s owner, you are respon- about the training courses nearest... - Page 11 SAFETY INFORMATION tors. alcohol or other drugs. Avoid Carbon Monoxide Poisoning • Know your skills and limits. All engine exhaust contains carbon Staying within your limits may Protective Apparel monoxide, a deadly gas. Breathing car- help you to avoid an accident. The majority of fatalities from motorcy- bon monoxide can cause headaches, •...
- Page 12 Yamaha accessories, which are avail- characteristics can put you and others the motorcycle may become un- able only from a Yamaha dealer, have at greater risk of serious injury or death. stable in cross winds. been designed, tested, and approved You are responsible for injuries related •...
- Page 13 SAFETY INFORMATION performance capabilities and to provide not, for example, to rubber-mount- the best combination of handling, brak- ed handlebars or turn signals, or ing, and comfort. Other tires, rims, siz- parts that could break). Choose es, and combinations may not be the location for the straps carefully appropriate.
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Page 14: Description
DESCRIPTION EAU10410 Left view 1. Headlight (page 7-29) 2. Fuel tank cap (page 4-5) 3. Fuel cock (page 4-6) 4. Main fuse (page 7-28) 5. Owner’s tool kit (page 7-2) 6. Air filter element (page 7-12) 7. Shift pedal (page 4-4) -
Page 15: Right View
DESCRIPTION EAU10420 Right view 1. Rear carrier (page 4-10) 8. Auxiliary DC jack fuse (page 7-28) 2. Shock absorber assembly spring preload adjusting ring (page 4-9) 3. Front carrier (page 4-10) 4. Engine oil filter element (page 7-9) 5. Brake pedal (page 4-4) 6. -
Page 16: Controls And Instruments
DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 4-3) 8. Throttle grip (page 7-14) 2. Left handlebar switches (page 4-2) 9. Main switch (page 4-1) 3. Speedometer unit (page 4-2) 4. Auxiliary DC jack (page 4-13) 5. Starter (choke) knob (page 4-7) 6. -
Page 17: Instrument And Control Functions
INSTRUMENT AND CONTROL FUNCTIONS EAU10451 electrical systems will be switched EAU11010 Main switch Indicator light off, which may result in loss of con- trol or an accident. The main switch controls the ignition 1. Neutral indicator light “NEUTRAL” and lighting systems. The various main switch positions are described below. -
Page 18: Speedometer Unit
INSTRUMENT AND CONTROL FUNCTIONS EAUT1821 EAU1234B Right Speedometer unit Handlebar switches Left 1. Engine stop switch “ ” 2. Start switch “ ” 1. Speedometer 2. Odometer 1. Light switch “ / ” EAU12400 2. Dimmer switch “ ” The speedometer unit is equipped with Dimmer switch “... -
Page 19: Clutch Lever
INSTRUMENT AND CONTROL FUNCTIONS EAU12500 EAU35000 Horn switch “ ” Clutch lever Press this switch to sound the horn. EAU12581 Light switch “ / ” Set the light switch to “ ” to turn on the headlight, taillight and meter lighting. Set the switch to “... -
Page 20: Shift Pedal
INSTRUMENT AND CONTROL FUNCTIONS EAU12871 EAU12891 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located on the right The brake pedal is on the right side of side of the motorcycle and is used in side of the handlebar. -
Page 21: Fuel Tank Cap
INSTRUMENT AND CONTROL FUNCTIONS EAU13182 EAU13212 Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. -
Page 22: Fuel Cock
Always return the lever to this as well as to the exhaust system. position when the engine is not running. Your Yamaha engine has been de- signed to use unleaded gasoline with a research octane number of 91 or high- er. -
Page 23: Starter (Choke) Knob
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of EAU13600 Starter (choke) knob “ ” fuel while riding, move the lever to this position. Fill the tank at the first oppor- tunity. Be sure to set the lever back to “ON”... -
Page 24: Kickstarter
INSTRUMENT AND CONTROL FUNCTIONS EAU13650 EAU14001 Kickstarter Seat To remove the seat 1. Remove panels A and B. (See page 7-7.) 2. Remove the bolts and pull the seat off. 1. Bolt 1. Kickstarter To install the seat 1. Insert the projections on the front To start the engine, fold out the kick- of the seat into the seat holders as starter lever, move it down lightly with... -
Page 25: Adjusting The Shock Absorber Assembly
INSTRUMENT AND CONTROL FUNCTIONS tion, and then tighten the bolts. EAU36464 Adjusting the shock absorber 3. Install the panels. assembly This shock absorber assembly is Make sure that the seat is properly se- equipped with a spring preload adjust- cured before riding. ing ring. -
Page 26: Front And Rear Carriers
1. Rear carrier damping performance. Do not dispose of a damaged or worn-out shock absorber as- sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. 1. Front carrier 4-10... -
Page 27: Sidestands
INSTRUMENT AND CONTROL FUNCTIONS EAU48860 EWA15410 EAU53130 Sidestands Starting circuit cut-off system WARNING The starting circuit cut-off system (com- The vehicle must not be ridden with prising the clutch switch and the neutral either sidestand down, or if a side- switch) prevents starting when the stand cannot be properly moved up transmission is in gear and the clutch... - Page 28 With the engine turned off: 1. Make sure that the engine stop switch is set to “ ”. If a malfunction is noted, have a Yamaha 2. Turn the key to “ON”. dealer check the system before riding. 3. Shift the transmission into the neutral position.
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Page 29: Auxiliary Dc Jack
INSTRUMENT AND CONTROL FUNCTIONS EAU15403 Refer to the following chart for correct Auxiliary DC jack usage. Amperage chart Idling speed Headlight/taillight “ON” 12 V, 3 A Headlight/taillight “OFF” 12 V, 6 A To use the auxiliary DC jack 1. Turn the key to “OFF”. 2. -
Page 30: For Your Safety - Pre-Operation Checks
• Check lever free play. • Adjust if necessary. • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-14, 7-24 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. - Page 31 FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that operation is smooth. Control cables 7-24 • Lubricate if necessary. • Check chain slack. • Adjust if necessary. Drive chain 7-22, 7-23 • Check chain condition. • Lubricate if necessary. •...
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Page 32: Operation And Important Riding Points
The neutral indicator ECA11042 light should come on. If not, ask a NOTICE Yamaha dealer to check the elec- For maximum engine life, never ac- trical circuit. celerate hard when the engine is 4. Turn the starter (choke) on and cold! completely close the throttle. -
Page 33: Starting A Warm Engine
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAUE0950 the neutral position, do not Starting a warm engine Shifting coast for long periods of time Follow the same procedure as for start- with the engine off, and do not ing a cold engine with the exception tow the motorcycle for long dis- that the starter (choke) is not required tances. -
Page 34: Tips For Reducing Fuel Consumption
If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehi-... -
Page 35: Parking
OPERATION AND IMPORTANT RIDING POINTS EAU17171 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned. -
Page 36: Periodic Maintenance And Adjustment
– possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 2-2 for more in- graphical location, and individual use, dealers are trained and equipped to... -
Page 37: Owner's Tool Kit
If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. 1. Tool box 1. Owner’s tool kit The owner’s tool kit is located inside the tool box. -
Page 38: Periodic Maintenance Chart For The Emission Control System
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU46920 Periodic maintenance chart for the emission control system... -
Page 39: General Maintenance And Lubrication Chart
PERIODIC MAINTENANCE AND ADJUSTMENT EAU17718 General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Clean. ... - Page 40 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Check bearing play and steering ...
- Page 41 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Check operation. • Check throttle grip free play, and ...
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Page 42: Removing And Installing Panels
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. -
Page 43: Checking The Spark Plug
Spark plug gap: ating improperly. Do not attempt to 0.6–0.7 mm (0.024–0.028 in) diagnose such problems yourself. In- stead, have a Yamaha dealer check 1. Spark plug cap To install the spark plug the vehicle. 1. Clean the surface of the spark plug 2. -
Page 44: Engine Oil And Oil Filter Element
PERIODIC MAINTENANCE AND ADJUSTMENT 2. Install the spark plug with the EAU19795 Engine oil and oil filter spark plug wrench, and then tight- element en it to the specified torque. The engine oil level should be checked Tightening torque: before each ride. In addition, the oil Spark plug: must be changed and the oil filter ele- 18 Nm (1.8 m·kgf, 13 ft·lbf) - Page 45 PERIODIC MAINTENANCE AND ADJUSTMENT removing the engine oil drain bolt, the O-ring, compression spring, and oil strainer will fall out. Take care not to lose these parts. [ECA11001] 1. Engine oil drain bolt 1. Oil filter element drain bolt 2. O-ring 2.
- Page 46 PERIODIC MAINTENANCE AND ADJUSTMENT 7. Check the O-rings for damage and addition, do not use oils labeled Tightening torque: replace them if necessary. “ENERGY CONSERVING II” or Engine oil drain bolt: 8. Clean the oil filter element with sol- higher. 43 Nm (4.3 m·kgf, 31 ft·lbf) ...
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Page 47: Cleaning The Air Filter Element
PERIODIC MAINTENANCE AND ADJUSTMENT EAU20863 solvent, and then squeeze the re- Cleaning the air filter element maining solvent out. The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more fre- quently if you are riding in unusually wet or dusty areas. -
Page 48: Adjusting The Carburetor
Yamaha dealer, who has the neces- and/or cylinder(s) may become periodic maintenance and lubrication sary professional knowledge and expe- excessively worn. -
Page 49: Checking The Throttle Grip Free Play
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle stop screw Engine idling speed: 1. -
Page 50: Tires
Operation of this vehicle with im- nail or glass fragments in it, or if the proper tire pressure may cause se- sidewall is cracked, have a Yamaha vere injury or death from loss of dealer replace the tire immediately. control. - Page 51 It is not recommended to patch model by Yamaha Motor Co., Ltd. a punctured tube. If unavoid- able, however, patch the tube very carefully and replace it as soon...
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Page 52: Spoke Wheels
3. Clutch lever free play adjusting bolt looseness or damage before each 4. Rubber cover ride. If any damage is found, have a Yamaha dealer replace the The clutch lever free play should mea- wheel. Do not attempt even the sure 10.0–15.0 mm (0.39–0.59 in) as smallest repair to the wheel. -
Page 53: Adjusting The Brake Lever Free Play
PERIODIC MAINTENANCE AND ADJUSTMENT turn the adjusting nut in direction EAU49301 decrease the brake lever free play, Adjusting the brake lever free (b). turn the adjusting bolt in direction play 7. Tighten the locknut at the crank- (b). case. 4. If the specified brake lever free 8. -
Page 54: Adjusting The Brake Pedal Height And Free Play
EAU22195 Adjusting the brake pedal height and free play EWA10670 WARNING It is advisable to have a Yamaha dealer make these adjustments. Brake pedal height The top of the brake pedal should be 1. Brake lever free play adjusting nut 1. -
Page 55: Checking The Shift Pedal
Checking the shift pedal The operation of the shift pedal should be checked before each ride. If opera- tion is not smooth, have a Yamaha dealer check the vehicle. 1. Brake pedal free play adjusting nut 1. Brake pedal free play 2. -
Page 56: Brake Light Switches
If a brake shoe has worn to the point that the wear indicator reaches the wear limit line, have a 1. Rear brake light switch Yamaha dealer replace the brake 2. Adjusting nut shoes as a set. The brake light, which is activated by 1. -
Page 57: Drive Chain Slack
EAU35026 To adjust the drive chain slack Consult a Yamaha dealer before ad- 1. Axle nut justing the drive chain slack. 2. Rear sprocket nut 1. Loosen the brake pedal free play 3. -
Page 58: Cleaning And Lubricating The Drive Chain
4. Tighten the rear sprocket nut and For a thorough cleaning, have a the axle nut to the specified Yamaha dealer remove the drive chain torques. and soak it in solvent. Tightening torques: 2. -
Page 59: Checking And Lubricating The Cables
Yamaha dealer at the intervals speci- ed if necessary. If a cable is damaged fied in the periodic maintenance chart. -
Page 60: Checking And Lubricating The Brake Pedal
1. Grease nipple be checked before each ride, and the The pivoting points of the rear suspen- sidestand pivots and metal-to-metal sion must be lubricated by a Yamaha contact surfaces should be lubricated if dealer at the intervals specified in the necessary. -
Page 61: Checking The Front Fork
Yamaha dealer check or re- tion. WARNING! To avoid injury, of it falling over. [EWA10751] pair it. -
Page 62: Checking The Wheel Bearings
The battery is located behind panel B. hub or if the wheel does not turn away from the battery and pro- (See page 7-7.) smoothly, have a Yamaha dealer check vide sufficient ventilation when This model is equipped with a VRLA the wheel bearings. -
Page 63: Replacing The Fuses
To charge the battery once a month and fully charge it if EAU23561 Replacing the fuses Have a Yamaha dealer charge the bat- necessary. The main fuse is located behind panel tery as soon as possible if it seems to 3. -
Page 64: Replacing The Headlight Bulb
4. If the fuse immediately blows 1. Remove the headlight unit by re- again, have a Yamaha dealer moving the bolt. check the electrical system. 1. Auxiliary DC jack fuse 2. Spare fuse If a fuse is blown, replace it as follows. -
Page 65: Replacing The Tail/Brake Light Bulb
8. Install the headlight unit by install- clockwise. ing the bolt. 3. Insert a new bulb into the socket, 9. Have a Yamaha dealer adjust the push it in, and then turn it clock- headlight beam if necessary. wise until it stops. -
Page 66: Replacing A Turn Signal Light Bulb
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24232 wise until it stops. EAU24350 Replacing a turn signal light Supporting the motorcycle 4. Install the holder, and then place bulb Since this model is not equipped with a the lens in the original position. centerstand, follow these precautions 1. -
Page 67: Front Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT frame in front of the rear wheel or under EAU24360 Front wheel each side of the swingarm. EAU35036 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. - Page 68 PERIODIC MAINTENANCE AND ADJUSTMENT 6. Loosen the axle nut. 7. Lift the front wheel off the ground according to the procedure in the previous section “Supporting the motorcycle”. 8. Remove the axle nut, pull the wheel axle out, and then remove the wheel.
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Page 69: Rear Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT 8. Adjust the brake lever free play. EAU25080 adjusting nut, and then disconnect Rear wheel (See page 7-18.) the brake rod from the brake cam- 9. Slide the rubber cover back to its shaft lever. EAU49022 original position. - Page 70 PERIODIC MAINTENANCE AND ADJUSTMENT ing plate and the wheel by insert- on the ground. ing the wheel axle from the 8. Tighten the rear sprocket nut and right-hand side. the axle nut to the specified torques. Make sure that the drive chain slack ad- Tightening torques: justing plate is installed with the Rear sprocket nut:...
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Page 71: Troubleshooting
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly. -
Page 72: Troubleshooting Chart
The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. Have a Yamaha There is compression. dealer check the vehicle. Operate the electric starter or the kickstarter. -
Page 73: Motorcycle Care And Storage
Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10772 advice on what products to use be- NOTICE used. - Page 74 MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- remain well into spring. plenty of water, as it is harmful den part of the windshield to 1. Clean the motorcycle with cold wa- to plastic parts.
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Page 75: Storage
EWA11131 Consult a Yamaha dealer for ad- WARNING ECA10810 NOTICE vice on what products to use. Contaminants on the brakes or tires ... - Page 76 MOTORCYCLE CARE AND STORAGE than 0 C (30 F) or more than 30 fuel cock that has an “OFF” posi- age or injury from sparking, C (90 F)]. For more information tion: Turn the fuel cock lever to make sure to ground the “OFF”.
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Page 77: Specifications
SPECIFICATIONS Dimensions: EAU50976 Engine oil: Fuel reserve amount: 2.0 L (0.53 US gal, 0.44 Imp.gal) Overall length: Recommended brand: Carburetor: 2160 mm (85.0 in) YAMALUBE Type quantity: Overall width: Type: 930 mm (36.6 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, BS26 x 1 Overall height: 20W-40 or 20W-50... - Page 78 SPECIFICATIONS 4th: Rim size: Charging system: 0.961 (25/26) 21x1.60 AC magneto 5th: Rear wheel: Battery: 0.709 (22/31) Wheel type: Model: Chassis: Spoke wheel YTZ7S Frame type: Rim size: Voltage, capacity: Diamond 18x1.85 12 V, 6.0 Ah Front brake: Headlight: Caster angle: 27.42 ...
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Page 79: Consumer Information
Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. -
Page 80: Motorcycle Noise Regulation (For Australia)
CONSUMER INFORMATION EAU26570 Motorcycle noise regulation (for Australia) TAMPERING WITH NOISE CON- TROL SYSTEM PROHIBITED: Owners are warned that the law may prohibit: The removal or rendering inopera- tive by any person other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the pur-... - Page 81 INDEX Fuel ............4-5 Seat ............4-8 Fuel cock ........... 4-6 Shifting............6-2 Air filter element, cleaning .......7-12 Fuel consumption, tips for reducing ..6-3 Shift pedal ..........4-4 Auxiliary DC jack ........4-13 Fuel tank cap..........4-5 Shift pedal, checking........7-20 Fuses, replacing........7-28 Shock absorber assembly, adjusting ..4-9 Battery .............7-27 Sidestands ..........4-11...
- Page 82 INDEX Wheel (rear) ..........7-34 Wheels .............7-17...
- Page 84 PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2012.09-0.2×1 !