ZF Marine ClearCommand 9122 Manuals

Manuals and User Guides for ZF Marine ClearCommand 9122. We have 1 ZF Marine ClearCommand 9122 manual available for free PDF download: Installation, Operation And Troubleshooting Manual

ZF Marine ClearCommand 9122 Installation, Operation And Troubleshooting Manual (272 pages)

Brand: ZF Marine | Category: Control Systems | Size: 16.59 MB

Table of Contents
5
Table O F C O N T E N T S
6
Revisions List
18
I N T R O D U C T I O N
19
M a N U a L C O N T E N T S
19
B a S I C T H E O R y O F O P E R a T I O N
19
N O I D , T R O L L - S O L E N O I D )
19
Figure 1 - 1 : B a S I C 9 1 2 0 O R 9 1 2 2 C L E a R C O M M a N D S y S T E M D I a G R a M
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9 1 2 1 P R O C E S S O R ( T H R O T T L E - S E R V O 2 , S H I F T - S O L E N O I D , T R O L L - S E R V O 1 )
21
Figure 1 - 2 : B a S I C 9 1 2 1 C L E a R C O M M a N D S y S T E M D I a G R a M
21
9 2 1 0 P R O C E S S O R ( T H R O T T L E - E L E C T R O N I C , S H I F T - S E R V O 1 )
22
Figure 1 - 3 : B a S I C 9 2 1 0 C L E a R C O M M a N D S y S T E M D I a G R a M
22
9 2 1 1 P R O C E S S O R ( T H R O T T L E - E L E C T R O N I C , S H I F T - S E R V O 1 , T R O L L - S E R V O 2 )
23
Figure 1 - 4 : B a S I C 9 2 1 1 C L E a R C O M M a N D S y S T E M D I a G R a M
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Figure 1 - 5 : B a S I C 9 2 2 1 C L E a R C O M M a N D S y S T E M D I a G R a M
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S y S T E M F E a T U R E S
25
T a N D a R D P R O C E S S O R F E a T U R E S
25
9 0 0 0 S E R I E S a D D I T I O N a L F E a T U R E S
25
P T I O N a L S y S T E M F E a T U R E S ( S E C T I O N 2 - 1 6 )
25
P E R a T I O N
26
D C P O W E R O N
26
T a K I N G C O M M a N D
26
Figure 2 - 1 : S T a T I O N T a K I N G C O M M a N D
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B a S I C O P E R a T I O N
27
O R M a L O P E R a T I N G M O D E
27
Figure 2 - 2 : C O N T R O L H E a D D E T E N T S
27
T R O L L I N G V a L V E O P E R a T I O N L
27
S T a R T I N T E R L O C K ( I F U S E D )
28
Figure 2 - 3 : C O N T R O L H E a D 2 0 D E G R E E T R O L L R a N G E - T y P E 1
28
Figure 2 - 4 : C O N T R O L H E a D 3 5 D E G R E E T R O L L R a N G E - T y P E 2
28
Figure 2 - 5 : C O N T R O L H E a D 4 5 D E G R E E T R O L L R a N G E - T y P E 3
28
Figure 2 - 6 : C O N T R O L H E a D 5 5 D E G R E E T R O L L R a N G E - T y P E 4
28
S T a T I O N T R a N S F E R
29
Figure 2 - 7 : R E M O T E S T a T I O N S B E F O R E T R a N S F E R O F C O M M a N D
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P R O P O R T I O N a L P a U S E
29
W a R M - U P M O D E
29
Figure 2 - 9 : C O N T R O L H E a D W a R M - U P M O D E
29
H I G H / L O W I D L E
30
O W I D L E
30
I G H I D L E
30
E L E C T I N G B E T W E E N H I G H a N D L O W I D L E
30
Figure 2 - 1 1 : H I G H / L O W I D L E M O D E S E L E C T I O N
31
N E L E V E R M O D E ( T W I N S C R E W )
31
T U R N I N G O N O N E L E V E R O P E R a T I O N
31
Figure 2 - 1 2 : S T E P a ) O N E L E V E R O P E R a T I O N M O D E
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T U R N I N G O F F O N E L E V E R O P E R a T I O N
32
N G I N E S y N C H R O N I Z a T I O N ( T W I N S C R E W )
32
Figure 2 - 3 1 : T H R E E S E C O N D S T E a D y T O N
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Figure 2 - 3 2 : C I R C U I T B O a R D S H I E L D L a y O U
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C L U T C H P R E S S U R E I N T E R L O C
44
M U L T I P L E S C R E W I N S T a L L a T I O N
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P L a N T H E I N S T a L L a T I O N
46
S y S T E M R E Q U I R E M E N T S
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Figure 3 - 1 : P R O C E S S O R D I M E N S I O N S
46
R O C E S S O R ( S )
47
O N T R O L H E a D ( S )
47
T a N D a R D W I R E H a R N E S S E S
48
H a R N E S S E S
48
D D I T I O N a L H a R N E S S E S
49
L U T C H
49
L U T C H / T R O L L H a R N E S S
49
T a N D a R D E L E C T R I C C a B L E S
50
P O W E R E L E C T R I C C a B L E R E Q U I R E M E N T S
50
S T a R T I N T E R L O C K E L E C T R I C C a B L E R E Q U I R E M E N T S
50
C L U T C H P R E S S U R E I N T E R L O C K E L E C T R I C C a B L E R E Q U I R E M E N T S
51
E X T E R N a L a L a R M C I R C U I T E L E C T R I C C a B L E R E Q U I R E M E N T S
51
A C T a C H I N P U T
51
O P E N C O L L E C T O R ( a C T I V E )
51
D D I T I O N a L E L E C T R I C C a B L E S
52
H R O T T L E E L E C T R I C C a B L E R E Q U I R E M E N T S
52
L U T C H E L E C T R I C C a B L E R E Q U I R E M E N T S
52
P T I O N a L T O O L S
54
E Q U I R E D P a R T S
54
D C P O W E R S O U R C E
54
N S T a L L a T I O N
56
P R O C E S S O R
56
C O N T R O L H E a D ( S )
56
4 0 0 , M C 2 0 0 0 a N D 7 0 0 S E R I E S C O N T R O L H E a D S
56
5 0 0 S E R I E S C O N T R O L H E a D S
56
A N D H E L D R E M O T E C O N T R O L S
56
W I R E H a R N E S S I N S T a L L a T I O N
56
L U G I N S E R T I O N a N D E X T R a C T I O N
56
Figure 4 - 1 : H a R N E S S P L U G K E y I N G
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T a N D a R D P O W E R / S T a R T I N T E R L O C K H a R N E S S
57
D C P O W E R C a B L E
57
Figure 4 - 3 : S T a R T I N T E R L O C K C O N N E C T I O N S
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( O P T I O N a L )
57
T a N D a R D C O N T R O L H E a D H a R N E S S
57
Figure 4 - 2 : H a R N E S S P L U G L O C K I N G M E C H a N I S M S
57
O N E P L U G
58
E R I a L C O M M U N I C a T I O N H a R N E S S ( T W I N S C R E W O N L y )
58
A C H S E N S O R H a R N E S S ( R E Q U I R E D F O R a C T I V E S y N C H R O N I Z a T I O N )
59
D D I T I O N a L 9 0 0 0 S E R I E S H a R N E S S E S
59
L U T C H / T R O L L H a R N E S S
59
H a R D - W I R E D C a B L E
60
I Q U I D T I G H T C O N N E C T O R
60
Figure 4 - 4 : L I Q U I D T I G H T I N S T a L L a T I O N
60
T a N D a R D P R O C E S S O R C a B L E H O L E S
60
Figure 4 - 5 : S T a N D a R D E N C L O S U R E C a B L E H O L E S
60
T a N D a R D C I R C U I T B O a R D C O N N E C T I O N S
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9 0 0 0 S E R I E S C I R C U I T B O a R D T E R M I N a T I O N P O I N T S
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Figure 4 - 1 1 : 9 0 0 0 S E R I E S C I R C U I T B O a R D H a R D - W I R E D T E R M I N a T I O N P O I N T S
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O C a T I O N S 1 - 9 I N S T a L L a T I O N
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Figure 4 - 1 2 : S E V E N - C O N D U C T O R C O N T R O L H E a D C a B L E S H I E L D W I R E a N D H E a T - S H R I N K
64
Revision List
251
Introduction
251
Procedure: Throttle Signal Testing
252
DC Voltage
252
Current (Ma
252
PWM (Pulse Width Modulation) with DC Voltmeter
253
PWM (Pulse Width Modulation) with Duty Cycle Meter
253
Frequency (Hz
253
Procedure: Clutch Testing
254
Neutral Solenoid Testing
254
Ahead Solenoid Testing
254
Astern Solenoid Testing
254
Procedures: Troll Testing
255
Troll On/Off Solenoid
255
Troll Command (Proportional Solenoid) Testing with Amp Meter
255
Procedure: 2-Speed Testing
256
2Nd Gear Disengaged
256
2Nd Gear Engaged
256
Parts List
256

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ZF Marine ClearCommand 9122 Installation, Operation And Troubleshooting Manual (272 pages)

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