ZF Marine ClearCommand Manuals

Manuals and User Guides for ZF Marine ClearCommand. We have 1 ZF Marine ClearCommand manual available for free PDF download: Manual

ZF Marine ClearCommand Manual (104 pages)

for MS565-13050

Brand: ZF Marine | Category: Controller | Size: 2 MB

Table of Contents
1
Revisions List
6
Introduction
7
This Manual
7
Clearcommand System
8
Features
8
Requirements
8
Operation
10
DC Power on
10
Engine Start Interlock
10
Station Transfer
11
Warm-Up Mode
11
Synchronization (Multi Screw)
12
Control Head Tones
13
Speed Boost Operation
14
Required Parts and Tools
15
Processor
15
Control Head
15
Electric Cable
16
Tools Required for Installation
16
Push-Pull Cable
17
Wire Harness
17
Engine Stop Switch
18
Control System Power
18
Plan the Installation
19
Processor(S) Location
19
Control Head Location
20
Series Control Heads
20
MC2000 Series Control Heads
20
DC Power Source
20
Installation
21
Eight-Conductor Cable
21
Processor
21
Processor Connections and Set-Up
22
Processor Station Connections
22
Power Cable
23
Start Interlock
23
Control Heads
24
Mounting
24
Cable Connection
25
Aft Facing Control Heads
25
Series Control Head Only
26
Engine Stop Switch
26
Synchronization (Multi-Engine Only)
26
Push-Pull Cables
27
Push-Pull Connection at Processor
27
Main Engine Speed Control
28
Throttle Wire Harness
29
Auxiliary Circuit Board Jumper Setting
29
Engine Signal Selection
29
Set-Up Procedures
30
Set-Up Steps
30
Dip Switch Settings
30
Order of Set-Up Adjustments
31
Selecting Dip Switches
31
Run State (Normal Operating Mode)
32
Enabling Set-Up Mode
32
Storing Set-Up Value
33
Number of Screws Selection [Single/Twin, Etc]
34
System ID # Selection
35
Clutch Pressure Time
35
Clutch Delay
36
Throttle Pause
37
Engine Signal Selection
38
In Gear/Neutral Delay
39
Adjustments and Tests (Secured to Dock)
40
Control Head (Engines Stopped)
40
Clutch Travel (Engines Stopped)
41
Neutral Position
42
Ahead Position
42
Verify Neutral, Ahead, and Astern
42
Engine Stop Switches Test (Engines Running)
43
Warm-Up Mode Test (Engines Running)
43
Electric Throttle Signal
44
Throttle Minimum Signal (Engines Stopped)
44
Throttle Maximum Signal
46
Adjustment Underway
50
Engine RPM
50
Speed Boost
50
Speed Boost Percentage
50
Speed Boost Timeout
51
Speed Boost Start Timeout
51
Control Options
52
Alarm Capability
52
Clutch Oil Pressure Interlock
52
Synchronization
53
Serial Communication Wire Harness
53
Control Head Cable Connection
53
Processor Control Head Cable Connections
53
Control Head Test (Secured to Dock)
53
Synchronization Operation Tests
54
Maintenance
55
Control Processor
55
Control Head
55
Appendix
57
Parts List
59
Rev.g 6/01
61
MC2000 Control Head Variations
61
Rev.C 6-01
65
Series Control Head Sheet
65
Rev.D 6-01
67
Control Head Sheet
67
Rev.- 7/01
69
CH14450 Control Head Sheet
69
Rev.a 11/00
71
Series Watertight Enclosure
71
Automatic Power Selector (APS) Model: 13505
73
MM13821 Rev.- 7/00
75
Cable Conversion Kit
75
Revisions List
75
Parts Required
75
Tools Required
75
Actuator/Processor Preparation [Refer to Figure 1]
75
Cable Installation [Refer to Figure 2]
76
Rev.b 7-01
77
Bonding - A.B.Y.C. E-9 46 CFR 111.05
77
References and Parts Source
79
Rev.C 10/00
79
Electronic Propulsion Control Systems Three Year Limited Warranty
81
Rev.a 11/00
83
Sea Trial Report
83
Appendix
85
Troubleshooting
87
SYMPTOM - no Audible Tone at a Control Head When System Is First Turned ON, but Otherwise Works Perfectly
90
SYMPTOM - Audible Steady Tone from All Stations. Cannot Gain Command at any Station
90
SYMPTOM - the Control Head Red Indicator Light Does Not Light When in Command, but Everything else Works Per
91
SYMPTOM - no Tones or Lighted Indicator Lights at the Control Head, and no Lighted Indicator Lights on the Processor
91
Circuit Board
92
Symptom - the Engine Starts to Turn over While Starting and then Stops . Aslow Repetitive Audible Tone from All Control Head Stations
92
The Engine will Not Start
92

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