User Manuals: ZF AV 110 Axle for Buses

Manuals and User Guides for ZF AV 110 Axle for Buses. We have 1 ZF AV 110 Axle for Buses manual available for free PDF download: Repair Instructions

ZF AV 110 Repair Instructions

ZF AV 110 Repair Instructions (139 pages)

Bus axle with compact bearing

Brand: ZF | Category: Buses | Size: 17 MB

Table of Contents

Table of Contents
3
Preface
5
Document Overview
5
Safety Instructions
6
General Safety Instructions
6
- Noise
  7
- Environment
  8
Signal Words and Symbols
9
Notes on Repairs and Assembly
10
General Notes
10
Dismantling the ZF Product
10
Assembling the ZF Product
10
- Sealing Compound
  11
- Retaining Agents
  11
- Oil
  11
Cleaning Parts
11
Reusing Parts
11
Replacing Parts
11
Minor Damage Includes
12
Reworking Parts
12
Technical Data
13
Oil Grade
13
Type Plate
13
Setting Data
14
Tightening Torques
15
Workshop Equipment
17
Special Tools
17
Standard Tools and Fixtures
30
Other Equipment
34
Operating Supplies and Auxiliary Materials
35
Dismantling
36
Clamp the Axle
36
Drain Oil
36
Remove Mounting Parts
38
Removal of Brake
39
Remove and Dismantle Hub.
42
Remove Hub
42
Dismantling Hub
44
Remove Tachometer
47
Remove and Dismantle Left Portal Drive
48
Remove Left Portal Drive
48
Dismantling Left Portal Drive
48
Remove Breather
57
Remove and Dismantle Right Portal Drive
58
Remove Right Portal Drive
58
Dismantle Differential
68
Remove Input
70
Assembly
74
Install Input
74
Assemble Differential
79
Assembly
81
Setting Backlash and Differential Bearing Rolling Torque and Checking Axial Run-Out and Contact Pattern
81
Install Shaft Seal Onto the Drive
86
Assemble and Install Left Portal Drive
88
Install Left Portal Drive
102
Assemble and Install Right Portal Drive
103
Install Right Portal Drive
116
Install Breather Neck
117
Install Breather
118
Install Tachometer
118
Assemble and Install Hub
120
Assembling Hub
120
Install Hub
124
Install Brake
127
Install Mounting Parts
129
Filling Oil
131
Testing, Measuring, Adjusting
133
Check Contact Pattern
133
Contact Pattern on Crown Wheel Shifted Towards the Root
134
Contact Pattern on the Crown Wheel Shifted Towards the Tip
135
Annex
136
Overview of Revisions
136

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