Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
ZF Manuals
Buses
AV 110
Repair instructions
ZF AV 110 Repair Instructions
Bus axle with compact bearing
Hide thumbs
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
Table Of Contents
139
page
of
139
Go
/
139
Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Preface
Document Overview
Safety Instructions
General Safety Instructions
Noise
Environment
Signal Words and Symbols
Notes on Repairs and Assembly
General Notes
Dismantling the ZF Product
Assembling the ZF Product
Sealing Compound
Retaining Agents
Oil
Cleaning Parts
Reusing Parts
Replacing Parts
Minor Damage Includes
Reworking Parts
Technical Data
Oil Grade
Type Plate
Setting Data
Tightening Torques
Workshop Equipment
Special Tools
Standard Tools and Fixtures
Other Equipment
Operating Supplies and Auxiliary Materials
Dismantling
Clamp the Axle
Drain Oil
Remove Mounting Parts
Removal of Brake
Remove and Dismantle Hub.
Remove Hub
Dismantling Hub
Remove Tachometer
Remove and Dismantle Left Portal Drive
Remove Left Portal Drive
Dismantling Left Portal Drive
Remove Breather
Remove and Dismantle Right Portal Drive
Remove Right Portal Drive
Dismantle Differential
Remove Input
Assembly
Install Input
Assemble Differential
Assembly
Setting Backlash and Differential Bearing Rolling Torque and Checking Axial Run-Out and Contact Pattern
Install Shaft Seal Onto the Drive
Assemble and Install Left Portal Drive
Install Left Portal Drive
Assemble and Install Right Portal Drive
Install Right Portal Drive
Install Breather Neck
Install Breather
Install Tachometer
Assemble and Install Hub
Assembling Hub
Install Hub
Install Brake
Install Mounting Parts
Filling Oil
Testing, Measuring, Adjusting
Check Contact Pattern
Contact Pattern on Crown Wheel Shifted Towards the Root
Contact Pattern on the Crown Wheel Shifted Towards the Tip
Annex
Overview of Revisions
Advertisement
Quick Links
1
Table of Contents
2
Technical Data
3
Tightening Torques
Download this manual
REPAIR INSTRUCTIONS
AV 133
Bus axle with compact bearing
BUSES
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Table of Contents
Need help?
Do you have a question about the AV 110 and is the answer not in the manual?
Ask a question
Questions and answers
Related Manuals for ZF AV 110
Buses ZF AV 133 Repair Instructions
Bus axle with compact bearing (139 pages)
Summarization of Contents
Safety Instructions
General Safety Instructions
Essential safety guidelines for operating and maintaining ZF products.
Signal Words and Symbols
Explanation of safety-related terms and icons used in the manual.
Notes on Repairs and Assembly
General Notes
Important general guidelines before starting repair or assembly work.
Cleaning Parts
Detailed steps for cleaning individual parts before assembly.
Technical Data
Oil Grade
Specifies the correct type of oil for the product.
Setting Data
Pinion Bearing Rolling Torque
Specifies the correct rolling torque for the pinion bearing.
Tightening Torques
Cylindrical Screw M10 - 10.9
Torque specifications for M10 cylindrical screws.
Workshop Equipment
Special Tools
List of specialized tools required for the repair tasks.
Dismantling
Clamp the Axle
Method for securing the axle before disassembly.
Remove and Dismantle Hub
Detailed steps for removing and disassembling the hub.
Remove and Dismantle Left Portal Drive
Steps for removing and disassembling the left portal drive.
Dismantle Differential
Process for disassembling the differential unit.
Assembly
Install Input
Procedure for installing the axle's input component.
Setting Backlash and Differential Bearing Rolling Torque
Adjusting backlash and checking bearing torque for the differential.
Assemble and Install Left Portal Drive
Steps for assembling and installing the left portal drive.
Assemble and Install Hub
Steps for assembling and installing the hub.
Testing, Measuring, Adjusting
Check Contact Pattern
Method for verifying the gear contact pattern.
Contact Pattern on Crown Wheel Shifted Towards the Root
Corrective actions for root-shifted contact patterns.
Table of Contents
Save PDF
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL
Need help?
Do you have a question about the AV 110 and is the answer not in the manual?
Questions and answers