ZF AV 110 Repair Instructions

ZF AV 110 Repair Instructions

Bus axle with compact bearing
Table of Contents

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REPAIR INSTRUCTIONS
AV 133
Bus axle with compact bearing
BUSES

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Table of Contents
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Summarization of Contents

Safety Instructions
General Safety Instructions
Essential safety guidelines for operating and maintaining ZF products.
Signal Words and Symbols
Explanation of safety-related terms and icons used in the manual.
Notes on Repairs and Assembly
General Notes
Important general guidelines before starting repair or assembly work.
Cleaning Parts
Detailed steps for cleaning individual parts before assembly.
Technical Data
Oil Grade
Specifies the correct type of oil for the product.
Setting Data
Pinion Bearing Rolling Torque
Specifies the correct rolling torque for the pinion bearing.
Tightening Torques
Cylindrical Screw M10 - 10.9
Torque specifications for M10 cylindrical screws.
Workshop Equipment
Special Tools
List of specialized tools required for the repair tasks.
Dismantling
Clamp the Axle
Method for securing the axle before disassembly.
Remove and Dismantle Hub
Detailed steps for removing and disassembling the hub.
Remove and Dismantle Left Portal Drive
Steps for removing and disassembling the left portal drive.
Dismantle Differential
Process for disassembling the differential unit.
Assembly
Install Input
Procedure for installing the axle's input component.
Setting Backlash and Differential Bearing Rolling Torque
Adjusting backlash and checking bearing torque for the differential.
Assemble and Install Left Portal Drive
Steps for assembling and installing the left portal drive.
Assemble and Install Hub
Steps for assembling and installing the hub.
Testing, Measuring, Adjusting
Check Contact Pattern
Method for verifying the gear contact pattern.
Contact Pattern on Crown Wheel Shifted Towards the Root
Corrective actions for root-shifted contact patterns.

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