YAMAZAKI MAZAK INTEGREX i Series Manuals

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YAMAZAKI MAZAK INTEGREX i Series Programming Manual

YAMAZAKI MAZAK INTEGREX i Series Programming Manual (221 pages)

Programming Data for Post Processors

Brand: YAMAZAKI MAZAK | Category: Computer Hardware | Size: 3 MB

Table of Contents

Table of Contents
3
Serial
6
1 Introduction

7
2 Machine Information

9
- Controlled Axis Information
  9
  - Composition of Controlled Axes
    9
    
    INTEGREX E-V
    11
    
    INTEGREX I-V/VORTEX I-V
    12
  - Outline of the Machine Structure
    13
    
    INTEGREX I/E-H/I-V/E-V
    13
    
    INTEGREX I-S/E-H-S
    13
    
    INTEGREX I-St/E-H-ST
    13
  - Machine Stroke
    14
    
    Axis Stroke
    14
    
    Offset for the Axis of Rotation of the Rotational Axis
    22
    
    Offset for the Axis of Rotation of B-Axis
    22
    
    Offset for the Axis of Rotation of C-Axis
    22
  - Input Limitation
    23
  - Rotating Speed
    23
  - Rapid Feed Rate
    27
  - Cutting Feed Rate
    30
    
    On Turning/Milling
    30
    
    On Milling (During Geometry Compensation)
    30
  - INTEGREX I
    30
  - INTEGREX I-S
    31
  - INTEGREX I-ST
    31
  - INTEGREX E-H
    32
  - INTEGREX E-H-S
    33
  - INTEGREX E-H-ST
    33
  - INTEGREX I-V
    34
  - INTEGREX E-V
    34
  - VORTEX I-V
    35
    
    Magazine
    36
    
    VORTEX I-V
    39
3 Nc Command

41
- Programming Format
  41
  - Words and Addresses
    41
  - Control Out, Control in
    42
  - Optional Block Skip
    42
  - Program File Name
    42
  - Program End
    42
- Command
  43
  - Tool Indexed Function
    43
  - Command Data
    43
  - Program Code
    44
4 Machining Program

49
- Set up
  49
- Programming Composition
  51
  - Method of Making Program
    52
    
    End Motion for Machining
    53
    
    Machining Motion
    53
    
    Programming for Compound Machining (for INTE I-ST)
    54
- Preparation Motion for Machining
  55
  - Sample Program
    55
    
    Turret Selection
    55
    
    Head Selection
    56
    
    HD1 Spindle Selection
    56
    
    HD2 Spindle Selection
    56
    
    Modal Command
    57
    
    Home Return
    58
    
    Tool Change
    58
    
    Home Return after Tool Change
    58
    
    B-Axis Positioning
    59
    
    Spindle Rotation Command
    59
    
    Command for Rotation Speed
    60
    
    Command for Constant Surface Speed
    60
    
    R Command
    60
    
    Radius/Diameter Data Input
    61
    
    Coolant Command
    61
    
    Coolant M-Codes
    61
    
    Coolant Locations
    61
    
    Others
    62
    
    Accuracy Level (M821 to M830) (Option: High-Speed Smoothing Control)
    62
    
    Mist Collector (M613) (Option)
    62
  - Turning Program
    63
  - Turn–Drilling Operation
    63
- Machining Motion
  63
  - Machining Motion of Program Composition
    64
  - Program Composition Element
    64
  - Relevant Parameter Setting
    64
  - G-Codes / M-Codes
    65
  - Longitudinal Cut-Off Cycle G274
    65
  - Compound Fixed Cycles
    66
  - Turning Machining
    67
  - Parameter Setting
    68
  - Program Composition
    68
  - G-Codes/M-Codes
    69
  - Longitudinal Roughing Cycle G271
    69
  - Hole Machining Program
    71
    
    G68.2P1 Setting with Roll, Pitch, and Yaw Angles
    73
    
    Inclined-Plane Machining
    73
    
    Conversion by Means of Roll, Pitch, and Yaw Angles
    74
    
    Fixed Cycles
    74
    
    Hole Position Data
    75
    
    Hole-Machining Data
    75
    
    Repeat Times (L)
    75
  - 3-Axis Machining Program
    76
    
    High-Accuracy Mode
    78
    
    M-Codes
    78
    
    Polar Coordinate Interpolation
    79
  - 4-Axis Machining Program
    82
  - 5-Axis Machining Program
    86
    
    Tool Radius Compensation for 5-Axis Machining
    91
    
    Rotation Stop Command
    95
- End Motion for Machining
  95
  - Sample Program
    95
  - Coolant Stop Command
    96
- Programming for Compound Machining (ST Specification)
  97
  - Function of Programming for Compound Machining
    97
    
    Method of Making Compound Machining Program
    97
    
    Tool Change of Lower Turret
    97
    
    Tool Function [4-Digit T-Code for Turret-Indexing Systems]
    98
    
    Tool Function [6-Digit T-Code for Turret-Indexing Systems]
    98
    
    Combination of Turret and Turning Spindle
    99
    
    Related G Codes of Programming for Compound Machining
    99
    
    Single Program Multi-Process Control (G109)
    99
    
    Cross Machining Control (G110/G111)
    100
    
    Relevant M Codes of Programming for Compound Machining
    101
    
    Chuck Open and Close (M206/M207/M306/M307)
    101
    
    Turning Spindle Synchronized Rotation (M511/M512/M513)
    102
    
    Balanced Cutting (M562/M563)
    102
    
    Program Structure
    103
    
    Waiting Command (M950-M997)
    104
    
    M-Codes for Waiting
    104
    
    P-Codes for Waiting
    105
  - Sample Programs
    106
    
    Two-Process Control by One Program Separate Machining
    107
    
    Using Upper Turret and HD1 for Turning
    108
    
    Using Lower Turret and HD1 for Milling
    110
    
    Using Lower Turret and HD2 for Turning
    112
    
    Using Upper Turret and HD2 for Milling
    114
    
    Parallel Machining
    115
    
    Single Workpiece
    115
    
    Two-Process Control by One Program Parallel Machining
    116
    
    Parallel Machining of HD1
    117
    
    HD1- Parallel Machining Balanced Cutting
    118
    
    Parallel Machining of HD2
    119
    
    Dual Workpiece Machining
    121
    
    Two-Process Control by One Program Dual Workpiece Machining
    122
    
    Transfer of Workpiece
    132
    
    Transfer a Workpiece from HD2 to HD1
    133
5 Supplement

135
- Detail of Preparatory Function
  136
  - G-Code (Group00)
    136
  - Dwell
    136
  - High-Speed Machining Mode
    136
  - Cylindrical Interpolation
    137
  - Automatic Return to Reference Point
    138
  - Return to Second Reference Point
    139
  - Skip Function
    139
  - Spindle Speed Range Setting
    140
  - Coordinate System Setting
    140
  - Selection of Machine Coordinate System
    141
  - Tool-Axis Direction Control
    142
  - Operation Caused by a G53.1 Command
    142
  - Macro Call Function
    143
  - Selection between Diameter and Radius Data Input
    143
  - Two-Process Control by One Program
    143
  - G-Code (Group01)
    144
  - Linear Interpolation
    144
  - Circular Interpolation
    145
  - Helical Interpolation
    145
  - Threading
    146
  - G-Code (Group02)
    148
  - G-Code (Group03)
    148
  - Plane Selection
    148
  - Absolute/Incremental Data Input
    148
  - G-Code (Group05)
    149
  - Synchronous/Asynchronous Feed
    149
  - Inverse Time Feed
    149
  - G-Code (Group07)
    150
  - Tool Radius Compensation/Nose Radius Compensation
    150
  - Tool Radius Compensation for Five-Axis Machining
    151
  - G-Code (Group08)
    152
  - Moving in G43 (with Upper Turret)
    154
  - Moving in G43 (with Lower Turret)
    155
  - Tool Length Offset in Tool-Axis Direction
    156
  - Tool Tip Point Control on
    157
  - G-Code (Group09)
    160
  - Compound Fixed Cycles (Longitudinal Roughing Cycle)
    160
  - Compound Fixed Cycles (Transverse Roughing Cycle)
    162
  - Compound Fixed Cycles (Finishing Cycle)
    163
  - Compound Fixed Cycles (Compound Threading Cycle)
    164
  - Hole Machining Fixed Cycles (Face/Outside Deep Hole Drilling Cycle)
    166
  - Hole Machining Fixed Cycles (Face/Outside Tapping Cycle)
    167
  - Hole Machining Fixed Cycles (Face/Outside Boring Cycle)
    168
  - Fixed Cycles for Turning (Longitudinal Turning Cycle)
    169
  - Fixed Cycles for Turning (Threading Cycle)
    170
  - Fixed Cycles for Turning (Transverse Turning Cycle)
    171
  - Fixed Cycles (Chamfering Cutter (CW))
    172
  - Fixed Cycles (Chamfering Cutter (CCW))
    173
  - Fixed Cycles (High-Speed Deep-Hole Drilling)
    174
  - Fixed Cycles (Reverse Tapping)
    175
  - Fixed Cycles (Boring)
    176
  - Fixed Cycles (Back Spot Facing)
    177
  - Fixed Cycles (Spot Drilling)
    178
  - Fixed Cycles (Tapping)
    179
  - Fixed Cycles (Reaming)
    180
  - Fixed Cycles (Back Boring)
    181
  - G-Code (Group10)
    182
  - Initial Point and R-Point Level Return
    182
  - G-Code (Group12)
    183
  - Selection of Workpiece Coordinate System
    183
  - Additional Workpiece Coordinate System Setting and Selection
    183
  - G-Code (Group13)
    184
  - Geometry Compensation
    184
  - Modal Spline Interpolation
    184
  - High-Speed Smoothing Control
    185
  - Five-Axis Spline Interpolation
    186
  - G-Code (Group16)
    187
  - Three-Dimensional Coordinate Conversion
    187
  - G-Code (Group17)
    190
  - Constant Surface Speed Control on
    190
  - Constant Surface Speed Control off (Constant Speed)
    190
  - G-Code (Group18)
    191
  - Polar Coordinate Input
    191
  - G-Code (Group20)
    192
  - Cross Machining Control Axis
    192
  - G-Code (Group26)
    193
  - Dynamic Offsetting II
    194
  - G-Code (Group27)
    195
  - Workpiece Setup Error Correction
    195
- Detail of Miscellaneous Function
  197
  - M-Code (Program Support)
    197
  - Programmed Stop
    197
  - Optional Stop
    197
  - Dynamic Offsetting
    198
  - Function for Selecting the Cutting Conditions
    198
  - HD Spindle Selection
    198
  - Pressing
    199
  - Turning Spindle Synchronized Rotation
    199
  - Transfer Mode
    199
  - Balance Cut Start
    200
  - Waiting Command
    201
  - M-Code (ATC)
    203
  - Tool Function
    203
  - Milling Tools
    204
  - Turning Tools
    204
  - M-Code (Spindle)
    205
  - Turning Spindle 1 C-Axis Connect/Milling Mode Select
    205
  - Turning Spindle C-Axis Disconnect/Turning Mode Select
    205
  - M-Code (Clamp)
    206
  - Spindle Speed Attainment Check
    206
  - B-Axis Clamping/Unclamp
    206
  - Turning Spindle C-Axis Clamping/Unclamping
    206
  - Flood Coolant on
    207
  - All Coolant off
    207
  - Milling Spindle-Through Coolant
    207
  - Flood Air Blast on
    207
  - M-Code (Pallet Change)
    208
  - Pallet Selection (E-V/I-V)
    208
  - Pallet Selection (E-V/I-V: Option)
    208
- Restriction of Combination
  209

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