Yamaha YZFR1Y(C) 2009 Manuals

Yamaha YZFR1Y(C) 2009 Manuals

Manuals and User Guides for Yamaha YZFR1Y(C) 2009. We have 1 Yamaha YZFR1Y(C) 2009 manual available for free PDF download: Service Manual

Yamaha YZFR1Y(C) 2009 Service Manual

Yamaha YZFR1Y(C) 2009 Service Manual (526 pages)

Motorcycle

Brand: Yamaha | Category: Motorcycle | Size: 26 MB

Table of Contents

Table of Contents

7
- How to Use this Manual
  4
- Symbols
  5
- General Information
  9
  - Identification
    10
    
    Vehicle Identification Number
    10
    
    Model Label
    10
  - Features
    11
    
    Outline of the Fi System
    11
    
    Fi System
    12
    
    YCC-T (Yamaha Chip Controlled Throttle) YCC-I (Yamaha Chip Controlled Intake)
    13
    
    Instrument Functions
    17
  - Important Information
    24
    
    Preparation for Removal and Disassembly
    24
    
    Replacement Parts
    24
    
    Gaskets, Oil Seals and O-Rings
    24
    
    Lock Washers/Plates and Cotter Pins
    24
    
    Bearings and Oil Seals
    25
    
    Circlips
    25
  - Checking the Connections
    26
  - Handling the Electronic Parts
    27
  - Special Tools
    28
Specifications

37
- General Specifications
  38
- Engine Specifications
  39
- Chassis Specifications
  46
- Electrical Specifications
  49
- Tightening Torques
  52
- Lubrication Points and Lubricant Types
  61
  - Engine
    61
  - Chassis
    63
- Lubrication System Chart and Diagrams
  64
  - Engine Oil Lubrication Chart
    64
  - Lubrication Diagrams
    66
- Cooling System Diagrams
  82
- Cable Routing
  86
Periodic Checks and Adjustments

111
- Introduction
  114
- Periodic Maintenance
  114
- Periodic Maintenance Chart for the Emission Control System
  114
- General Maintenance and Lubrication Chart
  115
- CHECKING the FUEL LINE (Primary Injector)
  117
- CHECKING the FUEL LINE (Secondary Injector)
  117
- Checking the Spark Plugs
  117
- Adjusting the Valve Clearance
  118
- Synchronizing the Throttle Bodies
  122
- Checking the Throttle Body Joints
  123
- Checking the Crankcase Breather Hose
  124
- Checking the Exhaust System
  124
- Checking the Air Induction System
  125
- Replacing the Air Filter Element
  125
- Adjusting the Clutch Cable Free Play
  126
- Checking the Brake Fluid Level
  126
- Checking the Brake Operation
  126
- Adjusting the Front Disc Brake
  127
- Checking the Front Brake Pads
  127
- Adjusting the Rear Disc Brake
  128
- Checking the Rear Brake Pads
  128
- Bleeding the Hydraulic Brake System
  129
- Checking the Front Brake Hoses
  130
- Checking the Rear Brake Hose
  130
- Checking the Tires
  130
- Checking the Wheels
  130
- Adjusting the Drive Chain Slack
  132
- Checking the Swingarm Operation
  132
- Checking the Wheel Bearings
  132
- Checking and Adjusting the Steering Head
  133
- Lubricating the Drive Chain
  133
- Adjusting the Shift Pedal
  135
- Checking the Chassis Fasteners
  135
- Checking the Sidestand
  135
- Checking the Steering Damper
  135
- Lubricating the Brake Lever
  135
- Lubricating the Clutch Lever
  135
- Lubricating the Pedal
  135
- Adjusting the Front Fork Legs
  136
- Checking the Front Fork
  136
- Checking the Sidestand Switch
  136
- Lubricating the Sidestand
  136
- Adjusting the Rear Shock Absorber Assembly
  137
- Checking the Rear Shock Absorber Assembly
  137
- Checking the Connecting Arm and Relay Arm
  139
- Checking the Engine Oil Level
  139
- Changing the Engine Oil
  140
- Measuring the Engine Oil Pressure
  141
- Checking the Coolant Level
  142
- Checking the Cooling System
  142
- Changing the Coolant
  143
- Adjusting the Rear Brake Light Switch
  145
- Adjusting the Throttle Cable Free Play
  145
- Checking and Lubricating the Cables
  145
- Checking the Front Brake Light Switch
  145
- Checking and Charging the Battery
  146
- Checking the Fuses
  146
- Lubricating the Rear Suspension
  146
- Replacing the Headlight Bulbs
  146
- Adjusting the Headlight Beams
  147
- Chassis
  149
  - General Chassis
    153
  - General Chassis
    156
  - Front Wheel
    169
  - Rear Wheel
    175
  - Front Brake
    183
  - Rear Brake
    197
  - Rear Brake
    199
  - Front Fork
    214
  - Steering Head
    222
  - Rear Shock Absorber Assembly
    226
Engine

239
- Engine Inspection
  
  242
  - Measuring the Compression Pressure
    242
- Engine Removal
  
  244
  - Installing the Engine
    251
  - Installing the Exhaust Pipe and Muffler
    252
- Camshafts
  
  254
  - Removing the Camshafts
    258
  - Checking the Camshafts
    259
  - Checking the Timing Chain and Sprocket
    260
  - Checking the Timing Chain Guides
    261
  - Checking the Timing Chain Tensioner
    261
  - Installing the Camshafts
    261
- Cylinder Head
  
  266
  - Removing the Cylinder Head
    267
  - Checking the Cylinder Head
    267
  - Installing the Cylinder Head
    267
- Valves and Valve Springs
  
  271
  - Removing the Valves
    271
  - Checking the Valves and Valve Guides
    272
  - Checking the Valve Seats
    273
  - Checking the Valve Springs
    275
  - Checking the Valve Lifters
    276
  - Installing the Valves
    276
- Generator
  
  278
  - Removing the Generator
    279
  - Installing the Generator
    279
- Starter Clutch
  
  281
  - Removing the Starter Clutch
    282
  - Checking the Starter Clutch
    282
  - Installing the Starter Clutch
    282
- Pickup Rotor
  
  284
  - Removing the Pickup Rotor
    285
  - Installing the Pickup Rotor
    285
- Electric Starter
  
  287
  - Checking the Starter Motor
    289
  - Assembling the Starter Motor
    290
- Oil Pump
  
  292
  - Removing the Oil Pan
    295
  - Checking the Sprocket and Chain
    295
  - Checking the Oil Pump
    295
  - Checking the Relief Valve
    296
  - Checking the Oil Delivery Pipes
    296
  - Checking the Oil Strainer
    296
  - Assembling the Oil Pump
    296
  - Installing the Oil/Water Pump Assembly
    297
  - Installing the Oil Pan
    298
- Clutch
  
  300
  - Removing the Clutch
    304
  - Checking the Friction Plates
    305
  - Checking the Clutch Plates
    305
  - Checking the Clutch Springs
    306
  - Checking the Clutch Housing
    306
  - Checking the Clutch Boss
    306
  - Checking the Pressure Plate
    307
  - Checking the Primary Drive Gear
    307
  - Checking the Primary Driven Gear
    307
  - Checking the Pull Lever Shaft and Pull Rod
    307
  - Installing the Clutch
    307
- Shift Shaft
  
  310
  - Checking the Shift Shaft
    311
  - Checking the Stopper Lever
    311
  - Installing the Shift Shaft
    311
- Crankcase
  
  312
  - Disassembling the Crankcase
    314
  - Checking the Crankcase
    314
  - Assembling the Crankcase
    314
- Connecting Rods and Pistons
  
  317
  - Removing the Connecting Rods and Pistons
    317
  - Checking the Cylinder and Piston
    317
  - Checking the Piston Rings
    318
  - Checking the Piston Pin
    319
  - Checking the Connecting Rods
    320
  - Installing the Connecting Rod and Piston
    321
- Crankshaft
  
  325
  - Removing the Crankshaft and Balancer Shaft
    326
  - Checking the Oil Nozzles
    326
  - Checking the Crankshaft
    326
  - Checking the Balancer Shaft
    328
  - Installing the Crankshaft
    329
  - Installing the Balancer Assembly
    330
- Transmission
  
  331
  - Removing the Transmission
    336
  - Checking the Shift Forks
    336
  - Checking the Shift Drum Assembly
    337
  - Checking the Transmission
    337
  - Assembling the Main Axle and Drive Axle
    338
  - Installing the Transmission
    338
  - Cooling System
    341
    
    Oil Cooler
    346
    
    Water Pump
    353
    
    Water Pump
    354
  - Fuel System
    357
    
    Fuel Tank
    358
    
    Fuel Tank
    359
    
    Air Filter Case
    362
    
    Throttle Bodies
    368
    
    Air Induction System
    378
  - Electrical System
    385
    
    Ignition System
    388
    
    Electric Starting System
    394
    
    Charging System
    400
    
    Lighting System
    404
    
    Signaling System
    408
    
    Fuel Injection System
    420
    
    Fuel Pump System
    484
    
    Electrical Components
    492
    
    Battery Box
    504
  - Troubleshooting
    517
    
    Battery Negative Lead
    522

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