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YZ450FX 2023
Yamaha YZ450FX 2023 Manuals
Manuals and User Guides for Yamaha YZ450FX 2023. We have
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Yamaha YZ450FX 2023 manual available for free PDF download: Owner's Manual
Yamaha YZ450FX 2023 Owner's Manual (164 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 8.69 MB
Table of Contents
Table of Contents
7
General Information
9
For Safety, be Sure to Obey the Following
11
Safety Information
11
Location of Important Labels
14
Description
17
Identification
18
Vehicle Identification Number
18
Engine Serial Number
18
Fuel Hose Joint Cover
19
Power Tuner
19
Included Parts
19
Handlebar Protector
19
Nipple Wrench
19
Specifications
19
Important Information
21
Preparation for Removal and Disassembly
21
Replacement Parts
21
Start Switch
22
Mode Switch
22
Engine Stop Switch
22
Instrument and Control Functions
22
Warning Lights
22
Shift Pedal
23
Front Brake Lever
23
Rear Brake Pedal
23
Sidestand
23
Starter Knob
23
Fuel Tank Cap
24
Starting and Break-In
25
Fuel
25
Starting a Cold Engine
25
Engine Starting Precaution
26
Starting a Warm Engine
26
Break-In Procedures
26
Maintenance after Break-In
27
Major Maintenance
27
Air Filter Maintenance
27
Torque-Check Points
28
Specifications
33
General Specifications
34
Specifications
34
Engine Specifications
35
Chassis Specifications
37
Electrical Specifications
39
General Tightening Torque Specifications
40
Tightening Torques
40
Periodic Checks and Adjustments
47
Maintenance Intervals
49
General Inspection and Maintenance
53
Pre-Operation Inspection and Maintenance
53
Adjusting the Valve Clearance
54
Engine
54
Checking the Engine Idling Speed
55
Checking the Throttle Grip
55
Checking the Spark Plug
56
Changing the Engine Oil
57
Checking the Engine Oil Level
57
Adjusting the Clutch Lever Free Play
59
Adjusting the Clutch Lever Position
59
Cleaning the Air Filter Element
60
Checking the Throttle Body Joint
61
Checking the Cylinder Head Breather Hose
62
Checking the Exhaust System
62
Checking the Fuel Line
62
Checking the Coolant Level
64
Changing the Coolant
65
Checking the Cooling System
65
Adjusting the Front Disc Brake
67
Adjusting the Rear Disc Brake
67
Chassis
67
Checking the Brake Fluid Level
67
Checking the Front Brake Hose
68
Checking the Front Brake Pads
68
Checking the Rear Brake Hose
68
Checking the Rear Brake Pads
68
Bleeding the Hydraulic Brake System
69
Checking the Brake Operation
69
Drive Chain Slack
70
Lubricating the Drive Chain
70
Checking and Adjusting the Steering Head
71
Checking the Front Fork Legs
72
Lubricating the Steering Head
72
Adjusting the Front Fork Legs
73
Adjusting the Rear Shock Absorber Assembly
74
Checking the Rear Shock Absorber Assembly
74
Checking the Swingarm Operation
76
Checking the Tires
76
Lubricating the Swingarm Pivot
76
Checking and Tightening the Spokes
77
Checking the Chassis Fasteners
77
Checking the Wheels
77
Electrical System
79
Chassis
81
General Chassis
83
Installing the Air Scoop
83
Removing the Number Plate
83
Removing the Seat
83
Installing the Side Cover
84
Removing the Side Cover
84
Front Wheel
85
Installing the Front Wheel
85
Removing the Front Wheel
85
Checking and Replacing the Rear Wheel Sprocket
86
Installing the Rear Wheel
86
Rear Wheel
86
Removing the Rear Wheel
86
Front Brake
88
Replacing the Front Brake Pads
88
Rear Brake
90
Replacing the Rear Brake Pads
90
Checking the Handlebar
92
Handlebar
92
Installing the Handlebar
92
Removing the Handlebar
92
Disassembling the Front Fork Legs
97
Front Fork
97
Removing the Front Fork Legs
97
Checking the Front Fork Legs
98
Assembling the Front Fork Legs
100
Installing the Front Fork Legs
106
Checking the Steering Head
108
Installing the Steering Head
108
Removing the Lower Bracket
108
Steering Head
108
Checking the Rear Shock Absorber Assembly
111
Rear Shock Absorber Assembly
111
Removing the Rear Shock Absorber Assembly
111
Removing the Swingarm
112
Swingarm
112
Chain Drive
113
Checking the Drive Chain
113
Removing the Drive Chain
113
Checking the Drive Sprocket
114
Checking the Rear Wheel Sprocket
114
Installing the Drive Chain
114
Engine
117
Exhaust System
118
Installing the Exhaust Pipe and Muffler
118
Checking the Clutch Housing
119
Checking the Clutch Plates
119
Checking the Clutch Springs
119
Checking the Friction Plates
119
Clutch
119
Removing the Clutch
119
Checking the Clutch Boss
120
Checking the Pressure Plate
120
Checking the Primary Drive Gear
120
Checking the Primary Driven Gear
120
Checking the Push Lever Shaft
120
Checking the Push Rods
120
Installing the Clutch
120
Troubleshooting
135
General Information
136
Troubleshooting
136
TROUBLESHOOTING of ENGINE (Fault Code Not Detected)
136
Troubleshooting of Clutch
139
Troubleshooting of Transmission
141
Troubleshooting of Cooling System
142
Troubleshooting of Brake
143
Troubleshooting of Suspension
143
Troubleshooting of Steering/Handling
145
Troubleshooting of Charging System
146
Troubleshooting of Signaling System
146
Self-Diagnostic Function and Diagnostic Code Table
147
Self-Diagnostic Function Table (for Fuel Injection System)
147
Tuning
149
Chassis
150
Drive and Rear Wheel Sprockets Setting Parts
150
Selection of the Secondary Reduction Ratio (Sprocket)
150
Tire Pressure
150
Change in Amount and Characteristics of Fork Oil
151
Front Fork Setting
151
Setting of Spring after Replacement
151
Choosing Set Length
152
Front Fork Setting Parts
152
Rear Suspension Setting
152
Rear Shock Absorber Setting Parts
153
Setting of Spring after Replacement
153
Suspension Setting (Front Fork)
155
Suspension Setting (Rear Shock Absorber)
156
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