YAMAHA PW80(T) Manuals

Manuals and User Guides for YAMAHA PW80(T). We have 3 YAMAHA PW80(T) manuals available for free PDF download: Owner's Service Manual, Manual

YAMAHA PW80(T) Owner's Service Manual (191 pages)

Brand: YAMAHA | Category: Motorcycle | Size: 32.69 MB

Introduction
4
Safety Precautions
6
Important Notice
8
Safety Information
8
For the Parents
12
Contents
20
General Information
22
Description
22
Machine Identification
24
Frame Serial Number
24
Engine Serial Number
24
Model Label
24
Control Functions
26
"Engine Stop" Switch
26
Fuel Cock
26
Front Brake Lever
28
Rear Brake Pedal
28
Shift Pedal
28
Starter Lever (Choke)
28
Kick Starter
30
Fuel Tank Cap
30
Fuel and Oil
32
Engine Oil (Oil Tank)
32
Transmission Oil
34
Pre-Operation Checks
36
Brake (Front and Rear)
38
Wheel
38
Tires
38
Throttle Grip
38
Starting and Operation
40
Starting a Cold Engine
40
Starting a Warm Engine
40
Warming up
42
Engine Break-In
42
Periodic Maintenance and Adjustment
46
Maintenance and Lubrication Schedule Chart
46
Service Notes
46
Lubrication and Periodic Maintenance Intervals
46
Special Tools
50
For Engine Service
50
For Chassis Service
52
For Electrical Service
52
Lubrication
54
Adjustment
56
Engine
56
Spark Plug
56
Ignition Timing Checking
58
Air Filter Cleaning
60
Air Filter Removal
60
Throttle Cable Adjustment
62
Idle Speed Adjustments
64
Autolube Pump
66
Front Brake Adjustment
68
Rear Brake Adjustment
70
Drive Chain Slack Check
70
Drive Chain Slack Adjustment
72
Drive Chain Lubrication
74
Tire Air Pressure
74
Tire Pressure
74
Steering Inspection
76
Steering Adjustment
76
Front Fork Oil Change
76
Notes on Disposal (Yamaha Dealers Only)
82
Rear Shock Absorber
82
Rear Shock Absorber Spring Pre-Load Adjustment
84
Maintenance and Minor Repairs
86
Preparation for Service
86
Carburetor
88
Replacement of Main Jet
88
Carburetor Inspection
90
Carburetor Adjustment
92
Reed Valve Inspection
94
Muffler Removal
96
Top End Removal
98
Muffler Maintenance
98
Cylinder Head Maintenance
102
Cylinder Maintenance
104
Piston Maintenance
104
Piston Clearance Maintenance
104
Piston Rings Maintenance
106
Clutch
110
Clutch Removal
112
Clutch Inspection
112
Kick Starter Removal
116
Kick Starter Inspection
116
Shifter Removal
118
Shifter Inspection
118
Kick Starter Reassembly
118
Shifter Installation
120
C.D.I. Magneto
122
Crankcase
122
Transmission
122
Chassis
124
Front Wheel
124
Rear Wheel
124
Front Wheel Removal
126
Front Wheel Installation
126
Rear Wheel Removal
126
Brake Shoe Inspection
128
Rear Wheel Installation
128
Brake Drum Inspection
130
Tire Removal and Repair
130
Tire Inspection
130
Tire Reassembly
132
Replacing Wheel Bearings
134
Checking Rim
134
Rear Shock Absorber (Monocross Suspension) Removal
134
Swingarm Inspection
138
Lubrication of Lever, Pedals, Etc.
138
Cable Inspection and Lubrication
140
Throttle Cable and Grip Lubrication
140
Apply Molybdenum Disulfide Grease
142
Apply Grease
142
Miscellaneous
144
Electrical Components and Wiring Diagram
144
Color Code
144
Troubleshooting
146
Spark Gap Test
148
"Engine Stop" Switch Inspection
148
Ignition Coil Inspection
150
CDI Magneto Inspection
152
Troubleshooting Chart
156
Cleaning and Storage
158
Specifications
164
Tightening Torque
168
Chassis
168
Torque Specifications
184
Definition of Units
186
Cable Routing
187

Yamaha PW80(T) Manual (64 pages)

Brand: Yamaha | Category: Motorcycle | Size: 6.79 MB

Table of Contents
12
General Information
13
- Description
  13
- Machine Identification
  13
- Control Functions
  14
- Fuel and Oil
  15
- Pre-Operation Checks
  17
- Starting and Operation
  18
Periodic Maintenance and Adjustment
19
- Maintenance and Lubrication Schedule Chart
  19
- Special Tools
  20
- Adjustment
  22
Maintenance and Minor Repairs
31
- Preparation for Service
  31
- Engine
  31
- Chassis
  43
Miscellaneous
49
- Electrical Components and Wiring Diagram
  49
- Troubleshooting
  52
- Cleaning and Storage
  53
- Specifications
  54
- Cable Routing
  62
Noise Regulation
64
Maintenance Record
64

Yamaha PW80(T) Owner's Service Manual (64 pages)

Brand: Yamaha | Category: Motorcycle | Size: 14.31 MB

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