YAMAHA PW80(P) Manuals

Manuals and User Guides for YAMAHA PW80(P). We have 1 YAMAHA PW80(P) manual available for free PDF download: Owner's Service Manual

YAMAHA PW80(P) Owner's Service Manual (193 pages)

Brand: YAMAHA | Category: Motorcycle | Size: 17.98 MB

Safety Information
8
Safety Information (Cont)
10
For the Parents
12
Additional Safety Information
14
Additional Safety Information (Cont)
16
Additional Safety Information (Contin)
18
Contents
20
Overview
22
Vehicle View
22
Machine Identification
24
Control Functions
26
"Engine Stop" Switch
26
Fuel Cock
26
Front Brake Lever
28
Rear Brake Pedal
28
Shift Pedal
28
Starter Lever (Choke)
28
Kick Starter
30
Fuel Tank Cap
30
Fuel
32
Engine Oil (Oil Tank)
32
Transmission Oil
34
Pre-Operation Checks
36
Brake (Front and Rear)
38
Wheel, Tires, Throttle Grip
38
Engine Stop Switch
38
Fittings/Fasteners
38
Starting and Operation
40
Starting a Cold Engine
40
Starting a Warm Engine
40
Warming up
42
Engine Break-In
42
Maintenance and Lubricatoin Schedule Chart
46
Lubrication Intervals
46
Periodic Maintenance Intervals
46
Special Tools for Engine Service
50
Special Tools for Chassis Service
52
Special Tools for Electrical Service
52
Lubrication
54
Engine Adjustment
56
Spark Plug Adjustment
56
Ignition Timing Checking
58
Air Filter Cleaning
60
Throttle Cable Adjustment
62
Idle Speed Adjustments
64
Autolube Pump
66
Front Brake Adjustment
68
Rear Brake Adjustment
70
Drive Chain Slack Check
70
Drive Chain Slack Adjustment
72
Drive Chain Lubrication
74
Tire Air Pressure
74
Steering Inspection/Adjustment
76
Rear Shock Absorber
82
Notes on Disposal
82
Rear Shock Absorber Spring Pre-Load Adjustment
84
Maintenance and Minor Repairs
86
Preparation for Service
86
Engine
88
Carburetor
88
Replacement of Main Jet
88
Carburetor Inspection
90
Carburetor Adjustment
92
Reed Valve Inspection
94
Muffler Removal
96
Muffler Maintenance
98
Cylinder Head Maintenance
102
Cylinder
104
Piston, Piston Clearance
104
Piston Rings
106
Clutch
110
Clutch Removal/Inspection
112
Kick Starter Removal/Inspection
116
Kick Starter Reassembly
118
Shifter Reassembly/Inspection
118
Shifter Installation
120
Magneto, Crankcase, Transmissoin Kick Starter Exploded Diagrams
122
Chassis
124
Front Wheel Exploded Diagram
124
Front Wheel Removal/Installation
126
Rear Wheel Removal
126
Rear Wheel Installation
128
Brake Shoe Inspection
128
Brake Drum Inspection
130
Tire Removal and Repair
130
Tire Reassembly
132
Replacing Wheel Bearings
134
Checking Rim
134
Rear Shock Absorber Removal
134
Swingarm Inspection
138
Lubrication of Lever, Pedals, Etc.
138
Cable Inspection and Lubrication
140
Throttle Cable and Grip Lubrication
140
Throttle Cable and Grip Lubrication - Diagram
142
Electrical Components and Wiring Diagram
144
Troubleshooting
146
Spark Gap Test
148
"Engine Stop" Switch Inspection
148
Ignition Coil Inspection
150
CDI Magneto Inspection
152
Troubleshooting Info
154
Troubleshooting Chart
156
Cleaning
158
Storage
160
Storage (Cont)
162
Specificatons: General
164
Specifications: Engine
166
Specifications: Tightening Torque/Chassis
168
Specifications: Electrical
170
Torque Specifications
184
Definition of Units
186
Cable Routing Diagram
187

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YAMAHA PW80(P) Owner's Service Manual (193 pages)

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