Yale A390 Manuals

Manuals and User Guides for Yale A390. We have 1 Yale A390 manual available for free PDF download: Maintenance Manual

Yale A390 Maintenance Manual (104 pages)

Brand: Yale | Category: Forklifts | Size: 3 MB

Table of Contents
3
General
7
Serial Number Data
7
How to Move Disabled Lift Truck
7
How to Tow Lift Truck
7
How to Put Lift Truck on Blocks
8
How to Raise Drive Tires
8
How to Raise Steering Tires
8
How to Clean a Lift Truck
9
Maintenance Schedule
10
Maintenance Procedures Every 8 Hours or Daily
22
How to Make Checks with Engine Stopped
22
Tires and Wheels
22
Safety Labels
22
Mast, Carriage, Lift Chains, Header Hoses, Attachment
22
Operator Restraint System
23
Emergency Locking Retractor (ELR)
24
Adjust Seat - Semi-Suspension
25
Adjust Seat - Premium Full Suspension
25
Adjust Seat - Standard Full Suspension
25
Hood and Seat Latches
26
Engine Compartment
27
Fuel, Oil, and Coolant Leaks, Check
27
Hydraulic Hoses
27
Coolant Hoses
27
Steering Column
27
Transmission
27
Hydraulic System Oil
27
Engine Oil
28
Air Filter
30
Forks
30
Remove
30
Inspect
32
Install
33
Adjust
33
Brake Fluid
34
How to Make Checks with Engine Running
34
Indicator Lights, Horn, Fuses, and Relays
35
Service Brakes
36
Operation, Check
36
Parking Brake
36
Engine Oil Pressure
37
Cooling System
37
Steering System
38
Control Levers and Pedals
38
Lift System, Operate
38
First Service after First 100 Hours of Operation
39
PSI Engine Oil and Oil Filter
39
Yanmar Engine Oil and Oil Filter
40
Maintenance Procedures Every 300 Hours
40
Tie Rod Lubrication
40
King Pin Lubrication
40
Maintenance Procedures Every 500 Hours or 1 Year
41
Hydraulic System Oil
41
Battery
42
Yanmar Engine Oil and Oil Filter Change
42
Drive Belt
42
Yanmar Diesel Engine
42
Fan and Alternator Drive Belt
42
Clean Debris from Radiator Core
43
Transmission Oil Level
44
Forks
44
Mast Lubrication
45
Header Hose Checks
47
Lift Chain Lubrication
47
Tilt Cylinder Lubrication
47
Master Brake Cylinder Rod End Pin Lubrication
49
Manual Hydraulic Levers Lubrication
49
Brake Fluid
49
Differential and Drive Axle Oil
50
Maintenance Procedures Every 1000 Hours or 1 Year
51
Valve Clearance, Check and Adjust, Yanmar Engines
51
PCV Valve, PSI Engines
51
Drive Belt Check, PSI Engines
51
LPG Fuel Filter Replace, PSI Engines
51
Remove
51
Clean/Inspect
52
Install
52
Gasoline Fuel System, PSI 2.4L Bi-Fuel Engine
53
Remove and Disassemble
53
Assembly and Install
57
Fuel Filter Replacement, Yanmar Engines
58
Priming the Fuel System, Yanmar
59
Ignition System
60
PSI 2.4L Engines
60
Lift Chains Wear Check
60
Lift Chain Lubrication
60
Integral Sideshift Carriage, Check Bearings
61
Integral Sideshift Carriage, Check Lower Mounting Hooks
61
Control Levers, Pedals, and Parking Brake
62
Maintenance Procedures Every 2000 Hours or 1 Year
62
Hydraulic System
62
Return Filter, Replace
62
Air Filter Element, Replace
64
Air Filter Without Silencer
64
Air Filter with Silencer
65
PCV Valve
67
PSI LPG and Bi-Fuel Engines
67
Oxygen Sensor
67
Fuel Injector, Yanmar Engines
67
Forks, Inspect
68
Integral Sideshift Carriage
68
Bearings, Replace
68
Service Brakes (Dry Brake)
68
Differential
69
Transmission Oil and Filter, Replace
70
Brake Fluid Change, Master Cylinder
71
Brake Fluid, Remove
71
Maintenance Procedures Every 4000 Hours or 2 Years
72
Hydraulic Oil, Replace
72
Cooling System
73
Replace Throttle (Accelerator) Cable, Yanmar Diesel Engine
74
Maintenance Procedures Every 5000 Hours
74
Fuel Injectors, PSI Engine
74
Maintenance Procedures Every 6000 Hours
75
Timing Belt Change, PSI Engine
75
Safety Procedures When Working Near Mast
75
Hood Lock Assembly Check
76
Lift Chain Adjustments
78
Lift Trucks Equipped with Forks
78
Lift Trucks Equipped with Hook-Type Carriage and Attachment Without Forks
78
Jump-Starting the Lift Truck
79
Jump-Starting Using a Battery Charger
79
Jump-Starting a Lift Truck Using Another Lift Truck
79
Welding Repairs
80
Wheel and Tire Replacement
80
General
80
Pneumatic Tire with Tube, Repair
80
Remove Wheels from Lift Truck
80
Remove Tire from Wheel
81
Remove Tire from Two-Piece Wheel
81
Remove Tire from Three- and Four-Piece Wheels
82
Install Wheel in Tire
83
Install Three-Piece or Four-Piece Wheel in Tire
84
Install Tire on Two-Piece Wheel
85
Install Two-Piece Wheel in Tire
86
Add Air to Pneumatic Tires with Tube
86
Install the Wheels
87
Pneumatic Tubeless Tire, Repair
87
Remove Wheels from Lift Truck
87
Remove Tire from Wheel
88
Install Tire on Wheel
89
Add Air to Pneumatic Tubeless Tire
92
Wheels, Install
93
Solid Rubber Tires on Pneumatic Wheels, Change
93
Remove Tire from Wheel
93
Install Tire on Wheel
95
Snap-On-Tire, Change
97
Easy Mounting Style Solid Rubber Tires on Pneumatic Wheels, Change
97
Remove Easy Mounting Tire from Wheel
98
Install Easy Mounting Tire on Wheel
100
Overhead Guard Changes
103
Adhesives and Sealants
103

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