Xylem WEDECO EFFIZON SMOevo Series Manuals

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Xylem WEDECO EFFIZON SMOevo Series Manual (91 pages)

Ozone Generating System

Brand: Xylem | Category: Industrial Equipment | Size: 1.51 MB

Table of Contents
3
About this Manual
6
Contact Addresses
6
Target Group
6
Storage of the Manual
6
Liability and Warranty
7
For Your Orientation
8
Pictographs
8
Manual Structure
8
Abbreviations
9
Safety
10
Intended Use of the System
10
Definition of Pictographs and Signal Words
11
Action-Related Hazard Warnings
11
Signal Words
11
Hazard Signs
12
Safety Devices
15
Emergency Stop
15
Main Switch
16
Gas Detectors (Ambient Air Monitoring)
16
Technical Ventilation System
16
Door Switch
16
Protective Covers
16
Safety and Warning Signs
17
Responsibilities of the Owner / Operator
17
Classification of Operating Staff
17
Safety Measures
18
Requirements for the Operating Personnel
20
Personal Protective Equipment
20
Behavior in Emergency Situations
20
Requirements for the Installation Place
21
Hazardous Substance Ozone
22
Health Risks
23
Precautions
24
Hazardous Substance Oxygen
25
Health Risks
26
Precautions
26
Residual Risks
27
Electrical Hazards
28
Thermal Hazards
28
Technical Data
30
Type and Identification of the System
30
Operating Data
31
Dimensions and Weights
31
Cooling Water Requirements and Aeration Requirements
32
Ozone Generator
32
Electrical Connection
33
Signal Transfer (Example of Electrical Wiring Diagram)
34
Feed Gas
37
Coolant
38
Vibrations
38
Permanent Pressure Level, Sound Pressure, Acoustic Capacity Level
39
System Description
40
Ozone Generation Principle
40
Ozone System Design
41
Process Description of the System
43
Subassembly 01: Gas Supply
43
Subassembly 02: Ozone Generation
45
Subassembly 03: Process Gas Line
46
Subassembly 07: Cooling System
47
Subassembly 23: Converter
49
Options
51
Option CL (Closed Loop) Cooling Water System
51
Option COD (Catalytic Ozone Destructor)
54
Option M1, M2 and M3 Ozone Monitoring
55
Option Z1 Nitrogen Boost
55
Process Control
56
Process Values
56
System Control Modes
56
Transport and Storage
59
Safety During Transport and Storage
59
Safety Instructions
59
Personal Protective Equipment
59
Requirements for Transport Staff
60
Transportation of the Ozone System
60
Packaging
61
Packaging on Delivery
61
Packaging During Transport and Storage
61
Storage
61
Installation and Initial Start up
62
Installation
62
Safety Instructions
62
Personal Protective Equipment
63
Requirements for the Installation Staff
63
Operating Room
63
Installation of the Ozone System
66
Connecting the Ozone System
67
Purging the System for Drying out Purposes
68
Initial Start-Up
69
Safety Instructions
69
Requirements for the Commissioning Staff
69
Starting the Ozone System Initially
69
Setting the Operating Parameters
70
Cleaning
71
Safety
71
Safety Instructions
71
Personal Protective Equipment
72
Requirements for the Cleaning Personnel
73
Requirements for Safe Cleaning
73
Cleaning the Ozone System
73
Cleaning During Operation
74
Cleaning with the System Disconnected Form Power Supply
74
Maintenance
75
Safety Instructions
75
Personal Protective Equipment
77
Requirements for Maintenance Staff
77
Requirements for Safe Maintenance
77
Maintenance Schedule
79
Disposing of Components and Materials
82
Shutdown and Disposal
83
Safety Instructions
83
Requirements for the Personnel
84
Temporary System Shutdown
85
Final System Shutdown
86
Disposal of Materials
86
Appendix
87
Confirmation of Briefing
87
Operating Directives
88
Swagelok - Installing Instructions for External Connections
90
Spare Parts
91
Disclaimer
91
Spare Parts Orders
91

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Xylem WEDECO EFFIZON SMOevo Series Manual (91 pages)

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