User Manuals: Xylem AC Fire Pump 8100 Series Split Case

Manuals and User Guides for Xylem AC Fire Pump 8100 Series Split Case. We have 2 Xylem AC Fire Pump 8100 Series Split Case manuals available for free PDF download: Installation, Operation And Maintenance Manual

Xylem AC Fire Pump 8100 Series Installation, Operation And Maintenance Manual (54 pages)

Centrifugal Split Case Fire Pumps

Brand: Xylem | Category: Water Pump | Size: 3 MB

Table of Contents
5
Introduction

9
- General
  9
- Target Group
  9
- Safety Symbols Used in this Manual
  9
- Manufacturer
  9
- Additional Technical Documents
  9
Safety

9
- Intended Use
  9
- Improper Use
  9
- Warning and Instruction Labels
  10
- Personnel Qualifications and Training
  10
- Safety Awareness
  10
- Safety Instruction for the User
  10
- Safety Instructions for Maintenance, Inspection and Installation
  10
- Noise Emissions
  10
- Unauthorized Modification and Manufacture of Spare Parts
  10
- Product Warranty
  11
- Coverage
  11
- Limitations
  11
- Warranty Claim
  11
Applications

11
Operational Limits

11
- Pumped Liquids
  11
- Liquid Temperature
  11
- Pressure Limits
  11
- Ambient Temperature
  11
Delivery, Handling, and Storage

12
- Delivery
  12
- Handling
  12
- Bare Shaft Pump (Model 100)
  12
- Complete Pump Unit (Model 150M)
  12
- Lifting Pump, Motor and Baseplate
  12
- Vertical - Half Pedestal - Model
  13
- Vertical - Full Pedestal - Model 300
  13
- Engine Driven Pump Units (Model 150E)
  13
- Storage
  14
- Temporary Storage
  14
  - Long Term Storage
    14
Description

15
- General
  15
- Designation
  15
- Nameplate
  15
- Pump Nameplate
  15
  - Pump Unit Nameplate
    15
  - Design Detail
    16
  - Casing
    16
  - Impeller
    16
- Shaft
  16
- Shaft Sleeves
  16
- Stuffing Box
  16
- Casing Rings
  16
- Bearings
  16
- Bearing Housings
  16
- Baseplate
  16
- Noise Characteristics
  17
- Scope of Supply
  17
- Dimension and Weights
  17
Installation

17
- Location
  17
- Foundation
  17
- Leveling the Baseplate
  18
- Grouting
  18
- Initial Alignment
  19
- Straightedge Method of Alignment
  19
- Angular Alignment
  19
- Parallel Alignment
  19
- Dial Indicator Method of Alignment
  19
- Angular Alignment
  20
- Parallel Alignment
  20
- Alignment of Grid Couplings
  20
- Mount Seal and Hubs
  20
- Gap and Angular Alignment (X-Y)
  20
- Parallel Offset Alignment (P)
  20
- Insert Grid
  20
- Pack with Grease and Assemble Covers
  20
- Pipe Connections
  21
- Suction and Discharge Piping General Precautions
  21
- Maximum Forces and Moments Allowed on Pump Flange
  22
- 8100 Series Horizontal Split Case Maximum Forces and Moments Allowed
  22
- 9100 Series Horizontal Split Case Maximum Forces and Moments Allowed
  23
- Suction Piping
  24
- Discharge Piping
  25
- Bypass Piping
  25
- Cooling System
  25
- Exhaust System
  25
- Pressure Gages
  26
- Stuffing Box Lubrication
  26
- General Guidelines
  26
- Packing
  26
- Final Alignment
  26
- Electrical Connection
  26
Start-Up, Operation and Shutdown

27
- Start-Up
  27
- Preparation for Startup
  27
- Priming
  27
- Coupling Guard
  27
- Removing the Coupling Guard
  28
- Installing the Coupling Guard
  28
- Operation
  29
- General Procedure
  29
- Optional Checklist
  29
- Shutdown
  29
- Returning to Service
  29
- Freeze Protection
  29
- Field Testing
  29
Maintenance

30
- General
  30
- Maintenance Interval
  30
- Lubrication
  30
- Lubricating Grease Requirements
  30
- Grease Lubrication
  31
- Lubrication Procedure
  31
- Packed Stuffing Box
  31
- Packing Specifications
  31
- Packing Maintenance
  31
- Removal of Packing
  31
- Installing Packing
  31
- Packing Adjustment
  32
Service

33
- Tools Required
  33
- Dismantling
  33
- Rotating Element
  33
- Bearing Housing
  33
- Shaft Seal - Gland Packing
  33
- Shaft Sleeve
  34
- Impeller and Casing Wear Rings
  34
- Examination of Parts
  34
- Casing and Impeller
  34
- Shaft and Sleeve
  34
- Gaskets and O-Rings
  34
- Bearings
  34
- Bearing Isolators and Lip Seals
  34
- Assembly
  34
- Wear Rings
  34
- Impeller
  35
- Series 8100, 8150 and 9100
  35
- Series 8200
  36
- Bearings and Bearing Housings
  36
- Series 8100
  36
- Series 8150
  37
- Series 8200
  37
- Series 9100
  37
- Rotating Element
  37
- Series 8100
  37
- Series 9100
  38
- Casing Gaskets
  38
- Stuffing Box Assembly - Packing
  38
- Tightening Torques
  38
- Casing Bolts
  38
- Tightening Sequence
  38
- Other Bolt Locations
  39
- Spare Parts
  39
- Ordering Spare Parts
  39
- Storage of Spare Parts
  39
Troubleshooting

40
Replacement Parts

42
A Appendix

50
- A1 Coupling Guard Removal - Non CE Version
  51
- A2 Changing Pump Rotation
  52

Xylem AC Fire Pump 8100 Series Installation, Operation And Maintenance Manual (46 pages)

Centrifugal Split Case Fire Pumps

Brand: Xylem | Category: Water Pump | Size: 4 MB

Table of Contents
4
EU Declaration of Conformity
6
Operational Limits
8
Delivery, Handling, and Storage
9
Noise Characteristics
12
Dimensions and Weights
12
Installation
13
Initial Alignment
14
Angular Alignment
15
Alignment of Grid Couplings
15
Pipe Connections
16
Suction and Discharge Piping General Precautions
16
Maximum Forces and Moments Allowed on Pump Flange
17
Suction Piping
19
Discharge Piping
20
Bypass Piping
20
Cooling System
20
Exhaust System
20
Pressure Gauges
20
Stuffing Box Lubrication
20
Final Alignment
21
Electrical Connection
21
Start-Up, Operation and Shutdown
21
Start-Up
21
Preparation for Startup
22
Priming
22
Coupling Guard
22
Removing the Coupling Guard
22
Installing the Coupling Guard
22
Operation
23
General Procedure
23
Optional Checklist
23
Shutdown
23
Returning to Service
24
Freeze Protection
24
Field Testing
24
Maintenance
24
General
24
Maintenance Interval
24
Lubrication
24
Lubricating Grease Requirements
24
Grease Lubrication
25
Lubrication Procedure
25
Packed Stuffing Box
25
Packing Specifications
25
Packing Maintenance
25
Removal of Packing
25
Installing Packing
25
Packing Adjustment
26
Service
26
Tools Required
26
Dismantling
26
Rotating Element
26
Bearing Housing
27
Shaft Seal - Gland Packing
27
Shaft Sleeve
27
Impeller and Casing Wear Rings
27
Examination of Parts
27
Casing and Impeller
27
Shaft and Sleeve
27
Gaskets and O-Rings
27
Bearings
27
Bearing Isolators and Lip Seals
27
Impeller
28
Bearings and Bearing Housings
29
Rotating Element
30
Casing Gaskets
30
Stuffing Box Assembly - Packing
31
Tightening Torques
31
Casing Bolts
31
Other Bolt Locations
32
Spare Parts
32
Ordering Spare Parts
32
Storage of Spare Parts
32
Troubleshooting
32
Replacement Parts
35
Series 8100 Horizontal Split Case Fire Pump
35
Series 8150 Horizontal Split Case Fire Pump
37
Series 8200 Horizontal Split Case Fire Pump
39
Series 8250 Horizontal Split Case Fire Pump
41
Series 9100 Horizontal Split Case Fire Pump
43
Appendix
44
Coupling Guard Removal and Installation (Non CE Version)
44
Removal
44
Installation
44
Changing Pump Rotation
44
Procedure
44
Product Warranty
45

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User Manuals: Xylem AC Fire Pump 8100 Series Split Case

Xylem AC Fire Pump 8100 Series Installation, Operation And Maintenance Manual (54 pages)

Table of Contents

Introduction

Safety

Applications

Operational Limits

Delivery, Handling, and Storage

Description

Installation

Start-Up, Operation and Shutdown

Maintenance

Service

Troubleshooting

Replacement Parts

A Appendix

Xylem AC Fire Pump 8100 Series Installation, Operation And Maintenance Manual (46 pages)

Table of Contents

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