Xantrex SW 2524 - REV A Manuals

Manuals and User Guides for Xantrex SW 2524 - REV A. We have 1 Xantrex SW 2524 - REV A manual available for free PDF download: Owner's Manual

Xantrex SW 2524 - REV A Owner's Manual

Xantrex SW 2524 - REV A Owner's Manual (322 pages)

Sine Wave Plus Inverter/Charger

Brand: Xantrex | Category: Inverter | Size: 5.03 MB

Table of Contents

Contact Information
4
About this Manual
5
Conventions Used
7
Important Safety Instructions

9
- Explosive Gas Precautions
  10
- FCC Information to the User
  10
- Table of Contents
  11
Introduction

27
- Basic Features
  28
  - Front Panel
    29
  - AC Side
    30
    
    Certification Label
    31
    
    Emergency Power off (EPO) Option
    31
    
    Figure 1-4 Certification Label
    31
  - DC Side
    32
    
    Battery Temperature Sensor (BTS)
    33
    
    Figure 1-6 Battery Temperature Sensor (BTS)
    33
  - Top
    34
  - Figure 1-7 External Output Circuit Breaker
    34
System Configuration

35
Installation

83
Functional Test

127
- Basic Functional Test
  128
  - Confirm All Connections
    128
  - Applying Battery Power to the Inverter
    128
  - Turning on the Inverter
    129
    
    Figure 4-1 Power up Display
    129
    
    AC Voltage Check
    130
    
    Confirming Battery Charger Operation
    130
    
    Confirming Inverter Operation
    131
Navigation

133
- Navigating the Sine Wave Plus
  134
  - The Inverter Control Module (ICM)
    134
  - Figure 5-1 ICM Features
    134
- Inverter Control Module Features
  135
  - The Display
    135
  - The Cursor
    135
  - Display Contrast
    135
  - Push-Buttons
    135
    
    ON/OFF Menu Buttons
    135
    
    Menu Heading Buttons
    136
    
    Menu Item Buttons
    136
    
    Reset Factory Defaults
    136
    
    Set Point Buttons
    136
- Menu Map
  137
- Figure 5-2 Menu Structure
  137
Basic Setup Programming

147
- Basic Setup Summary
  148
- Table 6-1 Basic Setup Menu Default Settings
  148
- Before You Begin Programming
  150
  - DC Amps Verses AC Amps
    150
  - Recording Changes
    151
  - Basic Setup Process
    151
- Accessing the Basic Setup Menu
  152
- Figure 6-1 Accessing the Basic Setup Menu
  152
- Menu Item Descriptions
  153
  - Time of Day Setup Menu
    153
    
    Set Hour
    153
    
    Set Minute
    153
    
    Set Seconds
    154
  - Inverter Setup Menu
    154
    
    High Battery Cut out VDC
    154
    
    LBCO Delay Minutes
    155
    
    Low Battery Cut in VDC
    155
    
    Low Battery Cut out VDC
    155
    
    Search Watts
    156
  - Battery Charger Functions
    157
    
    Figure 6-2 Multi-Stage Battery Charging Process
    158
    
    Multi-Stage Charging Process
    158
    
    Equalize Charging the Batteries
    160
  - Battery Charging Menu
    161
    
    Bulk Volts DC
    162
    
    Equalize Volts DC
    162
    
    Finish Stage
    162
    
    Float Volts DC
    162
    
    Table 6-2 Battery Voltages for Setting Charging Parameters
    163
    
    Table 6-3 Battery Charging Current and Timer Default Settings
    163
    
    Max Charge Amps AC
    164
    
    Table 6-4 Calculating the Maximum Charge Amps for a 24-Volt
    164
    
    Bulk Done Amps AC
    165
    
    Table 6-5 Calculating the Maximum Charge Amps for a 48-Volt
    165
    
    EQ VDC Done Timer
    166
    
    Table 6-6 Calculating the Bulk Done Amps for a 24-Volt, 700 Amp-Hour Battery
    166
    
    Table 6-7 Calculating the Bulk Done Amps for a 48-Volt, 350 Amp-Hour Battery
    166
    
    Max Bulk/Eq Timer H:M
    167
    
    Temp Comp
    167
  - AC Inputs Menu
    168
    
    Table 6-8 Inverter Temperature Compensation Calculation Using the BTS
    168
    
    Gen (AC2) Amps AC
    169
    
    Grid (AC1) Amps AC
    169
    
    Input Lower Limit VAC
    170
    
    Input Upper Limit VAC
    170
  - Save/Restore Settings Menu
    171
    
    Push GEN to Restore Settings
    171
    
    Push INV Now to Save Settings
    171
    
    Push GEN for Factory Defaults
    172
  - End Basic Setup Menu
    172
Advanced Setup

173
- Advanced Setup Summary
  174
- Table 7-1 Advanced Setup Menu Headings and Default Settings
  174
- Before You Begin Advanced Programming
  177
- Accessing the Advanced Setup Menu
  178
- Figure 7-1 Accessing the Basic Setup Menu
  178
- Figure 7-2 Accessing the Advanced Setup Menu
  179
- Menu Item Descriptions
  180
  - Silent Setup Menu
    180
    
    Float Done Amps AC
    182
    
    Refloat High Volts DC
    182
    
    Refloat Low Volts DC
    182
    
    Must Float Time Min
    183
  - Grid (AC1) Usage Menu
    183
    
    Table 7-2 Calculating the Float Done Amps for a 24-Volt, 700 Amp-Hour Battery
    183
    
    Table 7-3 Calculating the Float Done Amps for a 48-Volt, 350 Amp-Hour Battery
    183
    
    Grid Usage
    184
    
    Grid Usage Begin H:M
    184
    
    Grid Usage End H:M
    185
  - Battery Xfer (BX) Menu
    185
    
    High Xfer (HBX) VDC
    186
    
    Low Xfer (LBX) VDC
    186
  - ALM Relays Menu
    186
    
    RY10 VDC Energized
    187
    
    RY9 Delay at Deengz. Min
    187
    
    RY9 VDC Deenergized
    187
    
    RY9 VDC Energized
    187
    
    RY10 Delay at Engz. Min
    188
    
    RY10 VDC Deenergized
    188
    
    RY11 Mode
    188
    
    Figure 7-3 Relay 11 Wiring Example to Dual Inverters with Cooldown Selected
    189
  - Generator Starting Scenarios
    190
    
    Automatic Generator Control
    191
    
    Manual Generator Control
    191
  - Generator Timers Menu
    194
    
    Gen Run Time Start H:M
    194
    
    Gen Run Time Stop H:M
    194
    
    Quiet Time Begin H:M
    194
    
    Gen Cooldown Timer Min
    195
    
    Gen Exercise Period Days
    195
    
    Gen Exercise Timer Min
    195
    
    Quiet Time End H:M
    195
    
    Rn2/Max Gen Run H:M
    196
  - Gen Starting Details Menu
    196
    
    Figure 7-4 Generator Control Mode (GS and RN1)
    196
    
    Generator Start Module (GSM)
    196
    
    Figure 7-5 Generator Control Mode (RN2)
    197
    
    RY7 Mode
    197
    
    Figure 7-6 Ry7'S COM and N.O. Contacts Close (Energize) to Run Generator
    198
    
    Figure 7-7 Wiring Examples of Honda™ and Onan™ Generators
    200
    
    Figure 7-8 RY7 and RY8 Timing Diagram
    201
    
    Figure 7-9 RY7/RY8 Sequence of Events for RN1 or RN2 Selection
    202
    
    Figure 7-10 RY7/RY8 Sequence of Events for GS Selection
    203
    
    Gen Warm-Up Seconds/Minutes
    204
    
    Max Cranking Seconds
    204
    
    Post Crank Seconds
    204
    
    Pre Crank Seconds
    204
  - Gen Auto Run Setup Menu
    205
    
    24 Hr Start Volts DC
    205
    
    Load Start Amps AC
    205
    
    Load Start Delay Min
    205
    
    Load Stop Delay Min
    205
    
    15 Min Start Volts DC
    206
    
    Read LBCO 30 Sec Start
    206
  - Save/Restore Settings Menu
    206
    
    Push INV Now to Save Settings
    206
    
    Push GEN for Factory Defaults
    207
    
    Push GEN to Restore Settings
    207
  - End Advanced Setup Menu
    207
Operation

209
- Operating the Sine Wave Plus
  210
- Operational Status Indicators
  211
  - LED Indicators
    211
    
    Figure 8-1 LED Indicators
    211
    
    Figure 8-2 Inverter Operation Status Leds
    212
    
    Inverter Operation Status (Yellow)
    212
  - AC Input Status (Green)
    213
  - Figure 8-3 AC Status Leds
    213
  - Charge Status (Yellow and Green)
    214
  - Figure 8-4 Charge Status Leds
    214
  - Operational Status Indication (Red and Yellow)
    215
  - Figure 8-5 Error and Status Leds
    215
  - Error LED Reset
    216
- LED Summary
  217
- Table 8-1 LED Summary Table
  217
- The User Menu Summary
  219
- Table 8-2 User Menu
  219
- Accessing the User Menu
  222
- Figure 8-6 Inverter ON/OFF Display
  222
- Figure 8-7 Generator ON/OFF Display
  222
- User Menu Description
  223
  - Inverter ON/OFF Menu
    223
    
    Inverter
    223
    
    EQ Charge off on
    224
    
    Search Watts (SRCH)
    224
    
    Bypass Mode
    225
  - Generator ON/OFF Menu
    225
    
    Generator
    226
    
    Days Left to Gen Exercise
    227
    
    Gen Start Exercise Run
    227
    
    Gen Start Load Amps
    227
    
    Gen Start Run Time
    227
    
    Gen Start Volts/Manual
    227
  - Time of Day Menu
    228
    
    City, State, and Zip Code
    228
    
    Company Name and Address
    228
    
    SW Plus Software Level
    228
    
    System Information
    228
    
    Xantrex Phone Numbers
    228
    
    Figure 8-8 Resetting Factory Default Settings
    229
    
    Press Reset for Factory Defaults
    229
  - Meters Menu
    230
    
    Battery Actual VDC
    230
    
    Battery Comp VDC
    231
    
    Input Amps AC
    231
    
    Inverter Volts AC
    231
    
    Inverter/Charger Amps AC
    231
    
    Load Amps AC
    231
    
    Battery Temp Degrees C
    232
    
    Fan Speed
    232
    
    Frequency Hertz
    232
    
    Gen (AC2) Volts AC
    232
    
    Grid (AC1) Volts AC
    232
    
    Max Bulk/Eq Time H:M
    232
  - Error Causes Menu
    233
    
    Over Current
    233
    
    Transformer Overtemp
    233
    
    Heatsink Overtemp
    234
    
    Low Battery Voltage
    234
    
    External Err (Stacked)
    235
    
    High Battery Voltage
    235
    
    Input Relay Failure
    235
    
    Gen Failed to Start
    236
    
    Gen Stopped Due to V/F
    236
    
    Status Menu
    236
    
    Bypass Mode Selected
    237
    
    Chr Selected (no Backup)
    237
    
    Gen in Cooldown
    237
    
    Gen Signaled to Run
    237
    
    Battery VDC < LBCO
    238
    
    Battery VDC > HBCO
    238
    
    EPO Shutdown
    238
    
    EQ Charge Selected
    238
    
    GSM/ALM Options Menu
    238
    
    RY7 (GSM) Energized
    238
    
    RY10 (ALM) Energized
    239
    
    RY10 Engz. Time Minute
    239
    
    RY11 Energized
    239
    
    RY8 (GSM) Energized
    239
    
    RY9 (ALM) Energized
    239
    
    RY9 Deengz. Time Minute
    239
Troubleshooting

241
- Inverter Troubleshooting
  242
- Battery Charger Troubleshooting
  244
- Error Causes
  247
A Inverter Specifications

249
B Configuration Settings

259
Battery Information

269
500 D Generators

288
- Two-Wire Start Circuits
  288
- Three-Wire Start Circuits
  288
  - Honda™ 3-Wire Type Generators
    288
  - Onan™ 3-Wire Type Generators
    288
  - Wire Converters
    289
E Over-Charge Protection

291
F Multiwire Branch Circuit Wiring

295
G Emergency Power off Switches

301
- The Purpose of an EPO Switch
  302
  - Figure G-1 Emergency Power off Disconnect Switch
    302
  - How to Use the EPO Port for an EPO Switch
    304
    
    Figure G-2 Modifying a 6-Conductor Cable to Connect to the EPO Port
    304
    
    Overcurrent Protection
    307
    
    Parallel Wiring
    307
- Warranty
  311
- Return Material Authorization Policy
  313
- Return Procedure
  314
- Out of Warranty Service
  314
- Information about Your System
  315

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