Woodward GCP-21 Manuals

Manuals and User Guides for Woodward GCP-21. We have 1 Woodward GCP-21 manual available for free PDF download: Operation Manual

Woodward GCP-21 Operation Manual

Woodward GCP-21 Operation Manual (190 pages)

Genset Control

Brand: Woodward | Category: Control Unit | Size: 2 MB

Table of Contents

Table of Contents
3
Chapter 1. General Information

9
- Related Documents
  9
- Table 1-1: Manual - Overview
  9
- Overview
  10
Chapter 2. Gcp-20 Series Overview

12
- Figure 2-1: Overview
  12
- Functional Overview
  13
- Table 2-1: Functional Overview
  13
Chapter 3. Electrostatic Discharge Awareness

14
Chapter 4. Housing

15
- Dimensions
  15
- Figure 4-1: Housing - Dimensions
  15
- Panel Cut-Out
  16
- Side View
  16
- Figure 4-2: Housing - Control Panel Cut-Out
  16
- Figure 4-3: Side View - Without Clamps
  16
- Figure 4-4: Side View - with Clamps
  16
- Table 4-1: Housing - Panel Cut-Out
  16
- Installation
  17
Chapter 5. Wiring Diagrams

18
Chapter 6. Connections

21
Chapter 7. Functional Description

32
- Considerations for
  32
- Set Point Table
  33
- Control Inputs
  33
- Table 7-1: Set Point Table
  33
- Control Outputs
  35
- Clear Text Display
  36
  - Functional Messages of the Unit
    36
  - Operational Messages of the Unit
    37
- Start/Stop Procedure
  38
  - Diesel Engine
    38
  - Figure 7-1: Diesel Engine Start Procedure
    38
  - Gas Engine
    40
  - Figure 7-2: Gas Engine Start Procedure
    40
- Circuit Breaker Operation
  42
- Power Circuit Breaker Monitoring
  47
  - Add-On Time Monitoring
    47
  - Circuit Breaker Monitoring
    47
- Power Circuit Breaker Logic
  48
- Emergency Power [GCP-20/22]
  50
- Sprinkler Operation
  53
- Power Direction
  54
- Figure 7-4: Power Direction
  54
- Load And/Or Var Sharing
  55
- Connection of External Components
  57
  - Speed Governor SG 2/SG 2D
    57
- Alarm
  57
Chapter 8. Display and Operation

60
- Front Panel
  60
- Leds
  62
- Push-Buttons
  64
- LC Display
  67
  - First Display Line
    67
  - Second Display Line
    67
Chapter 9. Configuration

68
- Basic Data
  68
  - Version Number (Software Version)
    68
- Service Display
  69
  - Status of Power Circuit Breakers and Relays
    70
- Basic Configuration
  71
  - Configuration Access
    71
  - Basic Settings Configuration
    71
  - Direct Configuration
    72
- Measuring
  73
  - Rated Values of the Frequency
    73
  - Pts (Voltage Transformers)
    73
  - Rated Voltage Values
    74
  - Generator Current
    75
  - Mains Current/Mains Power Measurement
    76
  - Password Configuration
    77
- Controller
  77
- Automatic
  88
- Breaker
  98
- Emergency Power (AMF)
  109
  - Emergency Power Configuration
    109
- Protection
  110
  - Generator Power Monitoring
    110
  - Mains Power Monitoring [GCP-21/22]
    111
  - Generator Overload Monitoring
    112
  - Generator Reverse/Reduced Power Monitoring
    113
  - Unbalanced Load Monitoring
    114
  - Time-Overcurrent Monitoring
    115
  - Figure 9-2: Characteristic of the Time-Overcurrent Monitoring
    115
  - Generator Frequency Monitoring
    116
  - Engine Overspeed Monitoring
    116
  - Generator Voltage Monitoring
    117
  - Mains Frequency Monitoring
    118
  - Mains Voltage Monitoring
    119
  - Phase/Vector Shift Monitoring Dϕ/Dt
    120
  - Battery Voltage Monitoring
    121
- Discrete Inputs
  121
  - Alarm Inputs
    121
  - Figure 9-3: NO/NC Logic
    122
  - Table 9-4: Discrete Alarm Inputs - Delay Stages
    122
  - Configuring the Text for the Discrete Inputs
    123
  - Control Inputs
    124
  - Table 9-5: Function - External Operation Mode Selection
    124
  - Terminal 6
    126
- Analog Inputs (Option T4)
  127
  - Setting the Analog Inputs
    127
  - Figure 9-6: VDO Transmitter 323.805/001/001 (Slope)
    131
- Output Configuration
  136
  - Analog Outputs (Option A2)
    136
  - Relay Manager
    137
- Engine Configuration
  138
  - Start/Stop Sequence 'Gas Engine
    139
  - Figure 9-7: Start-Stop Sequence: Gas Engine
    139
  - Start/Stop Sequence 'Diesel Engine
    142
  - Figure 9-8: Start-Stop Sequence: Diesel Engine
    142
  - Cool down
    144
  - Delayed Engine Monitoring and Firing Speed
    145
  - Figure 9-9: Delayed Engine Monitoring
    145
  - Pick-Up (MPU)
    146
- Counter Configuration
  147
  - Maintenance Call
    147
  - Operating Hours Counter
    147
  - Start Counter
    148
  - Kwh Counter
    148
  - Current Slave Pointer
    148
Chapter 10. Commissioning

149
Appendix A. Technical Data

151
Appendix B. Common

154
- Conversion Factors
  154
  - Conversion Factors: Temperature
    154
  - Conversion Factors: Pressure
    154
Appendix C. Analog Output Manager (Option A2)

155
- Figure 10-1: Analog Outputs - Power Factor Scaling
  157
Appendix D. Relay Manager

158
Appendix E. Interface Protocol (Options Su/Sb/Sf)

160
- Transmission Telegram (Options SU/SB) Interface Y1Y5 Only
  160
- Receiving Telegram (Options SB)
  165
Appendix F. List of Parameters

175
Appendix G. Service Options

185
- Product Service Options
  185
- Returning Equipment for Repair
  185
  - Packing a Control
    186
  - Return Authorization Number RAN
    186
- Replacement Parts
  186
- How to Contact Woodward
  187
- Engineering Services
  188
- Technical Assistance
  189

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