Woodward easYgen-3200 P1 Controller Manuals

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Woodward easYgen-3200 P1 Manual (758 pages)

Genset Control

Brand: Woodward | Category: Control Unit | Size: 15 MB

Table of Contents
7
General Information
17
About this Manual
17
Revision History
17
Depiction of Notes and Instructions
23
Copyright and Disclaimer
24
Service and Warranty
25
Safety
25
Intended Use
25
Personnel
26
General Safety Notes
27
Protective Equipment and Tools
30
System Overview
33
Display and Status Indicators
33
Hardware Interfaces (Terminals)
34
Application Modes Overview
35
Installation
37
Mount Unit (Sheet Metal Housing)
37
Mount Unit (Plastic Housing)
39
Clamp Fastener Installation
40
Screw Kit Installation
41
Setup Connections
42
Terminal Allocation
42
Wiring Diagram
43
Power Supply
45
Charging Alternator
46
Voltage Measuring
47
Generator Voltage
47
Mains Voltage
55
Busbar Voltage
61
Current Measuring
64
Generator Current
64
Mains Current
66
Ground Current
67
Power Measuring
68
Power Factor Definition
69
Magnetic Pickup Unit (MPU)
70
Discrete Inputs
71
Relay Outputs (Logicsmanager)
73
Analog Inputs (0 to 500 Ohm | 0/4 to 20 Ma)
74
Analog Outputs
77
Analog Outputs (±20 Ma, ± 10 V, PWM)
77
Serial Interfaces
78
RS-485 Interface
78
RS-232 Interface
79
CAN Bus Interfaces
80
Connecting 24 V Relays
82
Configuration
85
Basic Setup
85
Configure Language/Clock
85
Configure Display
89
Lamp Test
89
Enter Password
89
System Management
92
Password System
93
Configure Measurement
94
Configure Transformer
99
External Mains Active Power
102
External Mains Reactive Power
103
Function of Inputs and Outputs
103
Discrete Inputs
103
Discrete Outputs
106
Configure Monitoring
109
Generator
109
Generator Operating Voltage / Frequency
110
Generator Overfrequency (Level 1 & 2) ANSI# 81O
110
Generator Underfrequency (Level 1 & 2) ANSI# 81U
112
Generator Overvoltage (Level 1 & 2) ANSI# 59
113
Generator Undervoltage (Level 1 & 2) ANSI# 27
115
Generator Time-Overcurrent (Level 1, 2 & 3) ANSI# 50/51
116
Generator Reverse/Reduced Power (Level 1 & 2) ANSI# 32R/F
117
Generator Overload IOP (Level 1 & 2) ANSI# 32
119
Generator Overload MOP (Level 1 & 2) ANSI# 32
121
Generator Unbalanced Load (Level 1 & 2) ANSI# 46
122
Generator Voltage Asymmetry
124
Generator Ground Fault (Level 1 & 2)
125
Generator Phase Rotation
129
Generator Inverse Time-Overcurrent ANSI# IEC 255
131
Generator Lagging Power Factor (Level 1 & 2)
134
Generator Leading Power Factor (Level 1 & 2)
136
Generator Voltage Restrained Overcurrent Monitoring - ANSI #51
137
Mains
139
Mains Operating Voltage / Frequency
139
Mains Decoupling
140
Mains Overfrequency (Level 1 & 2) ANSI# 81O
147
Mains Underfrequency (Level 1 & 2) ANSI# 81U
148
Mains Overvoltage (Level 1 & 2) ANSI# 59
149
Mains Undervoltage (Level 1 & 2) ANSI# 27
151
Mains Voltage Increase
152
Mains Time-Dependent Voltage
154
QV Monitoring
157
Change of Frequency
159
Mains Voltage Phase Rotation
163
Mains Import Power (Level 1 & 2)
164
Mains Export Power (Level 1 & 2)
166
Mains Lagging Power Factor (Level 1 & 2)
167
Mains Leading Power Factor (Level 1 & 2)
169
Blocking of Mains Protection
170
Engine
171
Engine Overspeed (Level 1 & 2) ANSI# 12
171
Engine Underspeed (Level 1 & 2)
172
Engine/Generator Speed Detection
173
Engine/Generator Active Power Mismatch
175
Engine/Mains Active Power Mismatch
176
Engine/Generator Unloading Mismatch
177
Engine Start Failure
178
Engine Shutdown Malfunction
178
Engine Unintended Stop
179
Engine Operating Range Failure
180
Engine Charge Alternator (D+)
181
Cylinder Temperature
182
Breaker
188
Configure GCB
188
Synchronization GCB
189
Configure MCB
190
Synchronization MCB
192
Generator/Busbar/Mains Phase Rotation
193
Flexible Limits
194
Miscellaneous
199
Alarm Acknowledgement
199
Free Configurable Alarms
200
CAN Bus Overload
201
CAN Interface 1
202
CAN Interface 2
203
CAN Interface 2 - J1939 Interface
204
J1939 Interface - Red Stop Alarm
205
J1939 Interface - Amber Warning Alarm
206
Battery Overvoltage (Level 1 & 2)
207
Battery Undervoltage (Level 1 & 2)
208
Multi-Unit Parameter Alignment
209
Multi-Unit Missing Members
211
Neutral Interlocking
212
Configure Application
212
Configure Breakers
212
Dead Bus Closing GCB
213
Synchronization GCB/MCB
215
Dead Bus Closing MCB
216
Open GCB
217
Open MCB
218
Transition Modes (Breaker Logic)
218
Parameters
222
Breakers GCB
225
Breakers MCB
229
Synchronization
232
Neutral Interlocking
234
Inputs and Outputs
235
Analog Inputs
235
External Analog Inputs
242
Discrete Inputs
246
External Discrete Inputs
249
Discrete Outputs (Logicsmanager)
251
External Discrete Outputs
253
Analog Outputs
254
Analog Outputs 1 and 2
254
External Analog Outputs
258
Engine
260
Engine Type
260
Engine Start/Stop
267
Magnetic Pickup Unit
273
Idle Mode
274
Emergency Run
276
Automatic Run
278
Load Dependent Start Stop (LDSS)
281
Critical Mode
294
Configure Controller
300
Frequency Control
302
Load Control
308
Derating (Uprating) of Power
315
Frequency Depending Derating of Power
321
Voltage Control
323
Power Factor Control
328
Load Share Control
336
PID {X} Control
347
Discrete Raise/Low Function
350
Configure Interfaces
352
CAN Interface 1
352
Additional Server Sdos (Service Data Objects)
354
Receive PDO {X} (Process Data Object)
355
Transmit PDO {X} (Process Data Object)
358
CAN Interface 2
362
Canopen Interface
362
J1939 Interface
364
Load Share Parameters
369
Interface
369
Interface
370
Modbus Protocol
370
Modem (Active Call Function)
372
Enable External DO/AO
375
Configure Logicsmanager
375
Configure Counters
379
General Counters
379
Operation
383
Access Via PC (Toolkit)
383
Install Toolkit
383
Install Toolkit Configuration Files
385
Configure Toolkit
387
Connect Toolkit
387
View and Set Values in Toolkit
390
Front Panel Access
392
Front Panel
393
Basic Navigation
394
Standard Menu Screens
399
Navigation Screens
399
Status/Monitoring Screens
400
Value Setting Screens
401
Specialised Menu Screens
401
Main Screen Voltage Display
401
Alarm List
402
Sequencing
403
States Easygen
404
Setpoints
404
Pid1 - Pid3
405
Synchroscope (Generator/Busbar and Busbar/Mains)
406
Logicsmanager Conditions
406
Logicsmanager
407
Event History
407
Mains Decoupling Threshold
407
Test Mains Decoupling (VDE AR-N 4105)
408
CAN Interface 1/2 State
409
Genset Bad Parameter Alignment
409
J1939 Special
410
Time Indication According to Operating Condition
410
Change Operating Modes
411
Operating Mode STOP
411
Operating Mode MANUAL
412
Operating Mode AUTOMATIC
414
Restore Language Setting Via HMI and Softkeys
415
Application
417
Application Modes Overview
417
Basic Applications
418
Application Mode A01 (None)
418
Application Mode A02 (Gcbopen)
419
Application Mode A03 (GCB)
421
Application Mode A04 (GCB/MCB)
423
Multiple Genset Applications
425
Configuring Load-Dependent Start/Stop
427
Configuring Automatic Operation
429
Configuring Emergency Operation
429
Configuring Power Control
430
Special Applications
430
Generator Excitation Protection
430
Configuring a Setpoint Control Via Analog Input
431
Creating Self-Toggling (Pulsing) Relays
434
Changing a Starter Battery Set
435
Performing Remote Start/Stop and Acknowledgement
436
Operating Modes
437
Setting up a Test with or Without Load
438
Remote Start/Stop, Shutdown, and Acknowledgement
439
Connecting an IKD 1 on CAN Bus 1
442
Configuring a PWM Duty Cycle for a CAT ADEM Controller
447
Connecting a GSM Modem
448
Connecting a Landline Modem
453
Wiring Self Powered Discrete Inputs
457
Connecting Analog Inputs in Series
457
Setup Phoenix Expansion Modules
458
Configure External Inputs/Outputs (Phoenix)
462
Phase Angle Compensation
465
Start/Stop Logic Mode "Off
467
Ripple Control Receiver
470
Neutral Interlocking
473
Canopen Applications
477
Remote Control
477
Remote Start/Stop, Shutdown, and Acknowledgement
477
Transmitting a Frequency Setpoint
481
Transmitting a Voltage Setpoint
483
Transmitting a Power Factor Setpoint
485
Transmitting a Power Setpoint
488
Transmitting Multiple Setpoints
490
Remotely Changing the Setpoint
491
Transmitting a Remote Control Bit
494
Sending a Data Protocol Via TPDO
496
Troubleshooting
497
Modbus Applications
498
Remote Control
498
Remote Start/Stop, Shutdown, and Acknowledgement
498
Setpoint Setting
501
Remotely Changing the Setpoint
503
Changing Parameter Settings
505
Parameter Setting
505
Configuration of Logicsmanager Functions
507
Configuration of Logicsmanager Functions for Remote Access
510
Remotely Acknowledge Single Alarm Messages
517
Remotely Clearing the Event History
517
Remotely Resetting the Default Values
518
Exception Responses
520
Interfaces and Protocols
521
Interfaces Overview
521
CAN Interfaces
522
CAN Interface 1 (Guidance Level)
522
CAN Interface 2 (Engine Level)
522
Serial Interfaces
523
Interface (Serial Interface 1)
523
Interface (Serial Interface 2)
524
Canopen Protocol
524
J1939 Protocol
526
Displayed Messages (Visualization)
527
Supported J1939 Ecus & Remote Control Messages
531
Device Type Standard
534
Modbus Protocol
536
Load Sharing
540
Technical Specifications
543
Technical Data
543
Measuring Values
543
Ambient Variables
544
Inputs/Outputs
544
Interface
546
Battery
547
Housing
547
Approvals
547
Generic Note
548
Environmental Data
548
Accuracy
549
Appendix
551
Characteristics
551
Triggering Characteristics
551
VDO Inputs Characteristics
556
VDO Input "Pressure
556
VDO Input "Temperature
558
Pt100 RTD
562
Data Protocols
563
Canopen/Modbus
563
Data Protocol 5003 (Basic Visualization)
563
Canopen
586
Protocol 4103 (J1939 Standard Visualization)
586
Protocol 4104 (J1939 Scania S6 Visualization)
591
Protocol 4105 (J1939 Deutz EMR2 Visualization)
592
Protocol 4110 (J1939 MTU ADEC Visualization)
592
Protocol 5004 (Generator Values Visualization)
593
Protocol 5005 (Mains Values Visualization)
598
Protocol 5011 (Alarm Values Visualization)
600
Protocol 6000 (Load Share Message)
619
Protocol 65000 (External Discrete I/O 1 to 8)
625
Protocol 65001 (External Discrete I/O 9 to 16)
625
Modbus
626
Protocol 5010 (Basic Visualization)
626
Additional Data Identifier
663
Transmit Data
663
Receive Data
669
Analog Manager Reference
671
Data Sources
671
Group 00: Internal Values
671
Group 01: Generator Values
672
Group 02: Mains Values
673
Group 03: Busbar 1 Values
674
Group 05: Controller Setpoints
674
Group 06: DC Analog Input Values
675
Group 07: Engine Values 1 (J1939)
675
Group 08: External Analog Input Values
678
Group 09: Engine Values 2 (J1939)
679
Reference Values
679
Generator Rated Voltage
679
Mains Rated Voltage
680
Rated Frequency
680
Generator Rated Active Power
681
Generator Rated Reactive Power
681
Mains Rated Voltage
682
Mains Rated Reactive Power
683
Generator Rated Apparent Power
683
Mains Rated Apparent Power
684
Generator / Mains Power Factor
685
Generator Rated Current
686
Mains Rated Current
687
Rated Speed
687
Battery Voltage
688
Busbar 1 Rated Voltage
688
Display Value Format
688
Logicsmanager Reference
689
Logicsmanager Overview
689
Logical Symbols
691
Logical Outputs
693
Logical Command Variables
697
Group 00: Flags Condition 1
698
Group 01: Alarm System
703
Group 02: Systems Condition
703
Group 03: Engine Control
705
Group 04: Applications Condition
707
Group 05: Engine Related Alarms
709
Group 06: Generator Related Alarms
710
Group 07: Mains Related Alarms
711
Group 08: System Related Alarms
712
Group 09: Discrete Inputs
713
Group 10: Analog Inputs
714
Group 11: Clock and Timer
714
Group 12: External Discrete Inputs 1
715
Group 13: Discrete Outputs
716
Group 14: External Discrete Outputs 1
716
Group 15: Flexible Limits
717
Group 17: Alarm System 2 (VDE-AR-N 4105 & Free Alarms)
718
Group 18: Transistor Outputs
719
Group 22: External Discrete Inputs 2
720
Group 23: External Discrete Outputs 2
720
Group 24: Flags Condition 2
721
Group 25: Ext. Analog Inputs
723
Factory Settings
723
Event and Alarm Reference
733
Alarm Classes
733
Conversion Factors
734
Status Messages
735
Event History
737
Event Messages
738
Alarm Messages
739
Formulas
747
Load Dependent Start Stop (LDSS) Formulas
747
Additional Information
749
D-SUB Connector Housing
749
CAN Bus Pin Assignments of Third-Party Units
750
Glossary and List of Abbreviations
753
Index
755

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