Woodward 8200-1503 Turbine Controller Manuals

Manuals and User Guides for Woodward 8200-1503 Turbine Controller. We have 1 Woodward 8200-1503 Turbine Controller manual available for free PDF download: Original Instructions Manual

Woodward 8200-1503 Original Instructions Manual (195 pages)

Digital Control for Steam Turbines

Brand: Woodward | Category: Controller | Size: 6 MB

Table of Contents
3
Warnings and Notices

9
Electrostatic Discharge Awareness

11
Regulatory Compliance

12
Chapter 1. General Information

16
Chapter 2. Hardware Specification

25
Chapter 3. Control Description

51
Chapter 4. Configuration Procedures

64
Chapter 5. Operating Procedures

85
- Software Architecture
  85
- Figure 5-1. Software Architecture
  85
- Front Panel Operation
  86
- Power-Up Screen
  86
- Figure 5-2. Peak200 Keypad with "Splash Screen
  86
- Figure 5-3. Boot-Up to HOME Screen (Remoteview)
  87
- Control Mode Architecture
  88
- Figure 5-4. Control Mode Architecture
  88
- Overview
  89
- Speed Control
  89
- Figure 5-5. Overview Screen
  89
- Figure 5-6. Speed Control Screen
  89
- Valve Demand
  90
- Controllers
  90
- Figure 5-7. Valve Demand Screen
  90
- Figure 5-8. Controllers Screen
  90
- Cascade Control
  91
- Analog Input
  91
- Figure 5-9. Cascade Control Screen
  91
- Contact Input Summary
  92
- Figure 5-10. Analog Input Summary Screen
  92
- Figure 5-11. Contact Input Summary Screen
  92
- Analog Output Channel
  93
- Relay Output Summary
  93
- Figure 5-12. Analog Output Channel Screen
  93
- Figure 5-13. Relay Output Summary Screen
  93
- Actuator Driver Summary
  94
- Overspeed Test Function (Speed Control Screen)
  94
- Figure 5-14. Actuator Driver Summary Screen
  94
- Figure 5-15. Overspeed Test Permissives
  94
- Figure 5-16. Internal (Peak200) Overspeed Test
  95
- Figure 5-17. External Overspeed Test
  96
- Alarm Summary
  97
- Figure 5-18. Alarm Summary Screen
  97
- Table 5-1. ALARM Messages
  98
- Shutdown Summary
  100
- Figure 5-19. Shutdown Summary Screen
  101
- Speed and Cascade Dynamics Adjustments
  102
- Figure 5-20. Speed Dynamics Adjustment Screen
  102
- Figure 5-21. Typical Response to Load Change
  104
- Starting Procedures (Start Curve Screen)
  106
- Figure 5-22. HOME Menu Showing "Startup Curve" IN-Focus
  106
- Critical Speed Band Avoidance
  108
- Speed Control
  108
- Speed Control Screen
  109
- Shutdown and Alarm Function Summary
  110
- Valve Ramp (Limiter) Control
  110
- Manual Valve Demand (Ramp) Control
  111
- Zero Speed Signal Override
  111
- Automatic Speed Override
  111
- Slow Roll down Failsafe Override
  111
- Actuator Calibration/Stroking Procedure
  112
Chapter 6. Modbus Communications

113
- Introduction
  113
- Modbus Wiring
  113
- Figure 6-1. Modbus Communication Connections
  113
- Basic Modbus Overview
  114
- Figure 6-2. Typical RS-232 Communications
  114
- Figure 6-3. Typical RS-485 Communications
  114
- Figure 6-4. Basic Modbus Overview
  115
- Table 6-3. Modbus Function Codes
  116
- Modbus Addresses
  117
- Figure 6-5. Modbus Messages
  117
- Table 6-5. Available Holding Coils
  118
- Table 6-7. Available Input Registers
  120
- Table 6-8. Available Holding Registers
  122
Chapter 7. Service Menus

123
- Introduction
  123
- Screen/Key Options Menu
  123
- Figure 7-1. Service Menu
  123
- Speed Control Menu
  124
- Valve Demand Menu
  126
- Real Time Clock Menu
  126
- Cascade Control Menu
  127
- Communications Menu
  128
- MPU Override Menu
  128
- Operation Log Menu
  129
Chapter 8. Troubleshooting

130
- General
  130
- User Level Password
  130
- Diagnostics
  130
- Troubleshooting Chart
  131
- Figure 8-1. GAP-To-GUI Communication Problem
  131
- Alarms / Shutdowns
  135
- Wiring / Component Problems
  135
- Actuators / Control Adjustments
  135
- Other Operating Problems
  135
Chapter 9. Product Support and Service Options

136
- Product Support Options
  136
- Product Service Options
  136
- Returning Equipment for Repair
  137
- Replacement Parts
  138
- Engineering Services
  138
- Contacting Woodward's Support Organization
  138
- Technical Assistance
  139
Appendixa Configuration Mode Worksheets

140
- Introduction
  140
Appendixb Service Mode Worksheets

149
Appendixc Automatic Speed Pid Dynamic Analysis

152
Appendix D Servlink-To OPC Server (SOS) Tool

161
- SOS Communication Link
  161
- Installing SOS
  161
- Figure D-1. SOS
  161
- Connecting a Pc/Laptop to the Control
  162
- Figure D-2. SOS Install Window
  162
- Figure D-3. SOS Server Status Dialog Box
  162
- Figure D-4. SOS - New Session Box
  163
- Figure D-5. SOS - Enter Peak200 TCP/IP Address
  163
- Figure D-6. SOS - Active Links Dialog Box
  163
Appendix E. Control Assistant-Software Interface Tool

164
Appendix F. Appmanager Service Tool

171
Appendix G. Using Peak200 Internal Simulation Mode

178
- Figure G-1. HW Simulation Mode Access
  178
- Table G-1. Example Demo Configuration Settings
  179
Appendix H. Startup and Commissioning Checklist

181
Appendix I. Feature Pack (FP) S/W Add-Ons for Peak200

183
Start Permissive Discrete Input

191
- Figure I-10: Start Pop-Up Page with Start Permissive
  191
- Figure I-11: Menu Selections for DI and Relay Output
  191
Revision History

192
Declarations

193

Woodward Categories

Controller Control Unit Relays Control Systems Industrial Equipment

More Woodward Manuals

Woodward 8200-1503 Turbine Controller Manuals

Woodward 8200-1503 Original Instructions Manual (195 pages)

Table of Contents

Warnings and Notices

Electrostatic Discharge Awareness

Regulatory Compliance

Chapter 1. General Information

Chapter 2. Hardware Specification

Chapter 3. Control Description

Chapter 4. Configuration Procedures

Chapter 5. Operating Procedures

Chapter 6. Modbus Communications

Chapter 7. Service Menus

Chapter 8. Troubleshooting

Chapter 9. Product Support and Service Options

Appendixa Configuration Mode Worksheets

Appendixb Service Mode Worksheets

Appendixc Automatic Speed Pid Dynamic Analysis

Appendix D Servlink-To OPC Server (SOS) Tool

Appendix E. Control Assistant-Software Interface Tool

Appendix F. Appmanager Service Tool

Appendix G. Using Peak200 Internal Simulation Mode

Appendix H. Startup and Commissioning Checklist

Appendix I. Feature Pack (FP) S/W Add-Ons for Peak200

Start Permissive Discrete Input

Revision History

Declarations

Related Products

Woodward Categories