Westlock ICOT 6400 Manuals

Manuals and User Guides for Westlock ICOT 6400. We have 1 Westlock ICOT 6400 manual available for free PDF download: Technical Manual

Westlock ICOT 6400 Technical Manual (189 pages)

FOUNDATION FIELDBUS INTELLIGENT VALVE POSITIONER

Brand: Westlock | Category: Valve Positioners | Size: 10 MB

Table of Contents
3
Introduction
7
Figure 1-1 - Valve Automation Key Elements
7
Figure 1-2 - Standard Flow Manifold - Front View
11
Figure 1-3 - High Flow Manifold - Front View
11
Figure 1-4 - Icot Positioner Connected to a Pneumatic Valve
16
Warnings
17
Mechanical and Pneumatic Installation (Valve Setup)
18
Figure 3-1 - Bracket / Coupler Mounting
18
Figure 3-2 - Rotary - Direct - Condition 1
19
Figure 3-3 - Rotary - Direct - Condition 1
19
Figure 3-4 - Rotary - Direct - Condition 2
20
Figure 3-5 - Rotary - Direct - Condition 2
20
Figure 3-6 - Examples of a Final Assembly
21
Figure 3-7 - Rotary - Remote - Condition 1
22
Figure 3-8 - Rotary - Remote - Condition 2
23
Figure 3-9 - Linear Actuator Assembly Drawings - Icot 6000
25
Figure 3-10 - Linear Actuator Assembly Drawings - Icot 5000
26
Figure 3-11 - Mounting the Position Sensor Housing for the Remote Positioner on a Linear
27
Figure 3-12 - Icot 6000 and Standard Flow Manifold Designation
28
Figure 3-13 - Icot 6000 and High Flow Manifold Designation
28
Figure 3-14 - Cover Lock
30
Power / Network and Field Wiring - Direct Mount
31
Figure 4-1 - Icot 5400 Bus Connection Pins (Electrical Connection)
31
Figure 4-2 - Icot 6400 Bus Connection Pins (Electrical Connection)
31
Figure 4-3 - Example of Icot 6400 Foundation Fieldbus Network Topology
32
Figure 4-4 - Example of Icot 5400 Foundation Fieldbus Network Topology
33
Power / Network Field Wiring - Remote Mount - Icot 5400
35
Figure 5-1 - Diagram of the Connection between the Icot 5400 Positioner and the
35
Power /Network and Field Wiring - Remote Mount - Icot 6400
36
Figure 6-1 - Terminal Board Mounting Screws
36
Figure 6-2 - Lifting up the Terminal Board
36
Figure 6-3 - J3 & J4 Connectors on the Bottom of Terminal Board
37
Figure 6-4 - Diagram of the Connection between the Icot 6400 Junction Box and the
37
Setting of Switches on a Rotary Icot (5400 Only)
38
Figure 7-1 - Switches Use in the Rotary Icot5400
38
System Integration and Operation
39
Figure 8-1 - SW4 Detail (Icot 5400)
40
Figure 8-2 - SW2 Detail (Icot 6400)
40
Figure 8-3 - Westlock Icot FF EDD Folder
41
Figure 8-4 - Icot FF Registration Page at FF
42
Figure 8-5 - - Icot AO Block in Fault State Condition
47
Figure 8-6 - Icot Local Display
52
Figure 8-7 - Magnetic Tool Usage
52
Figure 8-8 - Position of the Icot6400 Buttons
52
Figure 8-9 - Position of the Icot5400 Keypad Buttons
53
Figure 8-10- Password Screen
53
Figure 8-11 - Magnetic Tool Usage
54
Figure 8-12 - Icot5400 DIP Switch SW4
55
Figure 8-13 - Icot6400 DIP Switch SW2
55
Figure 8-14 - Menu Example
56
Figure 8-15 - LCD Menu Error Message Example
56
Figure 8-16 - Main Menu Flow Chart
56
Figure 8-17 - Automatic Calibration (ACAL) Routine
57
Figure 8-18 - Manual Calibration (MCAL) Routine
60
Figure 8-19 - Positioner's Parameters Configuration Menu Tree - Part I
64
Figure 8-20 - Positioner's Parameters Configuration Menu Tree - Part II
65
Figure 8-21 - Valve Flow Characteristics
66
Figure 8-22 - Valve Type Shown on the Left Side of the Local Display
66
Figure 8-23 - Positioner's Parameters - Stroke Configuration Routine
69
Figure 8-24 - Change Address Routine
71
Figure 8-25 - Device Identification Menu Page of the Icot
72
Figure 8-26 - Configure/Setup Menu Available in the Icot
73
Figure 8-27 - Device Diagnostics Menu Available in the Icot
74
Figure 8-28 - Process Variables Menu Available in the Icot
74
Figure 8-29 - Icot Methods
75
Figure 8-30 - Transducer Block in Manual Mode Message
76
Figure 8-31 - "ATTENTION" Message
76
Figure 8-32 - "Calibration Enabled" Message
77
Figure 8-33 - "Auto Calibration Finished with Success" Message
77
Figure 8-34 - Characterization Function
81
Figure 8-35 - Valve Flow Characteristics
81
Figure 8-36 - Actuator Type Function
82
Figure 8-37 -Flop Enable Function
83
Figure 8-38 - Characterization Function
84
Figure 8-39 - Deviation Deadband Function
85
Figure 8-40 - Final Value Function
86
Figure 8-41- Final Value Hi / lo Cutoff Function
87
Figure 8-42 - STEP1 - Select the Positioner
89
Figure 8-43 - STEP2 - Select the "Device Root Menu
89
Figure 8-44 - STEP3 - Select the "Calibration
89
Figure 8-45 - STEP4 - Select "3-1 Positioner Calibration
89
Figure 8-46 - STEP5 - Select "Auto Calibration
89
Figure 8-47 - STEP6 - Follow the Screen Instructions
89
Figure 8-48- Icot FF on Line in the ni Conf Tool
93
Figure 8-49 - AI-PID-AO Application Example on ni Conf Tool
95
Figure 8-50 - ni Configuration Tool Download Options
95
Figure 8-51 - ni Conf Tool in Monitoring Mode
96
Figure 8-52 - Icot FF on Line in the Deltav Explorer Tool
97
Figure 8-53 - Place in Standby Command
97
Figure 8-54 - Icot in Standby Mode
98
Figure 8-55 - Commissioning Icot in the P02 Network
98
Figure 8-56- Configure/Setup Command to Configure the Transducer Block
99
Figure 8-57- Minimum Configuration for the Transducer Block
99
Figure 8-58 - Creating a Control Module
100
Figure 8-59- Opening the New Control Module with the Control Studio Tool
100
Figure 8-60 - Application Example with Signal Generator Function Block on Deltav
101
Figure 8-61 - Application Example with Signal Generator on Deltav System
101
Figure 8-62 - Download Button
102
Figure 8-63 - Download Options
103
Figure 8-64 - On-Line Button
103
Figure 8-65 - On-Line Mode in Deltav System
104
Maintenance and Repair
105
Figure 9-1- Icot Local Display Showing Device in Normal Operation
105
Figure 9-2 - Polarities of Magnetic Feedback Assemblies
109
Figure 9-3 - Stroke Length and Failure Direction
109
Figure 9-4 - Icot Firmware Version in Local Display
111
Figure 9-5 - Icot Function Block List Shown by a FF Host System
114
Figure 9-6 - Diagram for the Positioner's Onboard Filter Replacement
124
Figure 9-7- Diagram for the Spool Piece Removal
125
Figure 9-8- Diagram for the Air Filter and Spool Piece Removal
126
Figure 9-9 - Handling Electronic Canister
127
10 Appendix A - Icot 6000 Series Local Display Menu Tree
128
Figure 10-1 - Icot Local Display Menu Tree
128
11 Appendix B - Foundation Fieldbus Network
129
Figure 11-1 - Example of a Function Block Application: AI-PID-AO
130
Figure 11-2 - Block Relationship Diagram
131
Figure 11-3 - Field Diagnostics Alarm Schematic
133
Figure 11-4 - Icot EDD Menu Tree
165
Figure 11-5 - Westlock Icot FF EDD Folder
166
Figure 11-6 - Icot FF Registration Page at FF
167
Figure 11-7 - Unzipped Icot EDD Files in Windows Explorer
168
Figure 11-8 - "Add Device Type" Command in Deltav Explorer
168
Figure 11-9 - Browsing Icot EDD Files
169
Figure 11-10 - Message of "Add Device Type" Command Is Successful
169
Figure 11-11 - Icot EDD Files Imported in the Deltav System
169
Figure 11-12 - Compatible FF Standard Libraries
170
Figure 11-13- Incompatible FF Standard Libraries
170
Appendix C - Wiring in Classified Areas (Icot 5400)
179
Figure 12-1 - Wiring Instructions - IS Installations - FISCO
179
Figure 12-2- Control Drawing - FISCO
180
Appendix D - Device Compatibility Relevant Data
181
14 Appendix E - Option to Use a Remote 4-20Ma Position Sensor or Potentiometer
182
15 Appendix F - References
183
16 Appendix G - General Arrangement Drawings
184
Figure 16-1 - Dimensional Drawings - Standard Manifold
184
Figure 16-2 - Dimensional Drawings - Standard Manifold - Top View
184
Figure 16-3 - Dimensional Drawings - High Flow Manifold
185
Figure 16-4 - Dimensional Drawings - High Flow Manifold - Top View
185
Figure 16-5 Dimensional Drawings - Beacon
186
Figure 16-6 - Dimensional Drawings - Standard Manifold
186
Figure 16-7 - Dimensional Drawings - Standard Manifold - Bottom View
187
Figure 16-8 - Dimensional Drawings - High Flow Manifold
187
Figure 16-9 - Dimensional Drawings - High-Flow Manifold - Top View
188

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Westlock ICOT 6400 Manuals

Westlock ICOT 6400 Technical Manual (189 pages)

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