Westlock ICOT 5400 Manuals

Manuals and User Guides for Westlock ICOT 5400. We have 1 Westlock ICOT 5400 manual available for free PDF download: Technical Manual

Westlock ICOT 5400 Technical Manual (189 pages)

FOUNDATION FIELDBUS INTELLIGENT VALVE POSITIONER

Brand: Westlock | Category: Valve Positioners | Size: 10 MB

Table of Contents
3
Introduction
7
Figure 1-1 - Valve Automation Key Elements
7
Figure 1-2 - Standard Flow Manifold - Front View
11
Figure 1-3 - High Flow Manifold - Front View
11
Figure 1-4 - Icot Positioner Connected to a Pneumatic Valve
16
Warnings
17
Mechanical and Pneumatic Installation (Valve Setup)
18
Figure 3-1 - Bracket / Coupler Mounting
18
Figure 3-2 - Rotary - Direct - Condition 1
19
Figure 3-3 - Rotary - Direct - Condition 1
19
Figure 3-4 - Rotary - Direct - Condition 2
20
Figure 3-5 - Rotary - Direct - Condition 2
20
Figure 3-6 - Examples of a Final Assembly
21
Figure 3-7 - Rotary - Remote - Condition 1
22
Figure 3-8 - Rotary - Remote - Condition 2
23
Figure 3-9 - Linear Actuator Assembly Drawings - Icot 6000
25
Figure 3-10 - Linear Actuator Assembly Drawings - Icot 5000
26
Figure 3-11 - Mounting the Position Sensor Housing for the Remote Positioner on a Linear
27
Figure 3-12 - Icot 6000 and Standard Flow Manifold Designation
28
Figure 3-13 - Icot 6000 and High Flow Manifold Designation
28
Figure 3-14 - Cover Lock
30
Power / Network and Field Wiring - Direct Mount
31
Figure 4-1 - Icot 5400 Bus Connection Pins (Electrical Connection)
31
Figure 4-2 - Icot 6400 Bus Connection Pins (Electrical Connection)
31
Figure 4-3 - Example of Icot 6400 Foundation Fieldbus Network Topology
32
Figure 4-4 - Example of Icot 5400 Foundation Fieldbus Network Topology
33
Power / Network Field Wiring - Remote Mount - Icot 5400
35
Figure 5-1 - Diagram of the Connection between the Icot 5400 Positioner and the
35
Power /Network and Field Wiring - Remote Mount - Icot 6400
36
Figure 6-1 - Terminal Board Mounting Screws
36
Figure 6-2 - Lifting up the Terminal Board
36
Figure 6-3 - J3 & J4 Connectors on the Bottom of Terminal Board
37
Figure 6-4 - Diagram of the Connection between the Icot 6400 Junction Box and the
37
Setting of Switches on a Rotary Icot (5400 Only)
38
Figure 7-1 - Switches Use in the Rotary Icot5400
38
System Integration and Operation
39
Figure 8-1 - SW4 Detail (Icot 5400)
40
Figure 8-2 - SW2 Detail (Icot 6400)
40
Figure 8-3 - Westlock Icot FF EDD Folder
41
Figure 8-4 - Icot FF Registration Page at FF
42
Figure 8-5 - - Icot AO Block in Fault State Condition
47
Figure 8-6 - Icot Local Display
52
Figure 8-7 - Magnetic Tool Usage
52
Figure 8-8 - Position of the Icot6400 Buttons
52
Figure 8-9 - Position of the Icot5400 Keypad Buttons
53
Figure 8-10- Password Screen
53
Figure 8-11 - Magnetic Tool Usage
54
Figure 8-12 - Icot5400 DIP Switch SW4
55
Figure 8-13 - Icot6400 DIP Switch SW2
55
Figure 8-14 - Menu Example
56
Figure 8-15 - LCD Menu Error Message Example
56
Figure 8-16 - Main Menu Flow Chart
56
Figure 8-17 - Automatic Calibration (ACAL) Routine
57
Figure 8-18 - Manual Calibration (MCAL) Routine
60
Figure 8-19 - Positioner's Parameters Configuration Menu Tree - Part I
64
Figure 8-20 - Positioner's Parameters Configuration Menu Tree - Part II
65
Figure 8-21 - Valve Flow Characteristics
66
Figure 8-22 - Valve Type Shown on the Left Side of the Local Display
66
Figure 8-23 - Positioner's Parameters - Stroke Configuration Routine
69
Figure 8-24 - Change Address Routine
71
Figure 8-25 - Device Identification Menu Page of the Icot
72
Figure 8-26 - Configure/Setup Menu Available in the Icot
73
Figure 8-27 - Device Diagnostics Menu Available in the Icot
74
Figure 8-28 - Process Variables Menu Available in the Icot
74
Figure 8-29 - Icot Methods
75
Figure 8-30 - Transducer Block in Manual Mode Message
76
Figure 8-31 - "ATTENTION" Message
76
Figure 8-32 - "Calibration Enabled" Message
77
Figure 8-33 - "Auto Calibration Finished with Success" Message
77
Figure 8-34 - Characterization Function
81
Figure 8-35 - Valve Flow Characteristics
81
Figure 8-36 - Actuator Type Function
82
Figure 8-37 -Flop Enable Function
83
Figure 8-38 - Characterization Function
84
Figure 8-39 - Deviation Deadband Function
85
Figure 8-40 - Final Value Function
86
Figure 8-41- Final Value Hi / lo Cutoff Function
87
Figure 8-42 - STEP1 - Select the Positioner
89
Figure 8-43 - STEP2 - Select the "Device Root Menu
89
Figure 8-44 - STEP3 - Select the "Calibration
89
Figure 8-45 - STEP4 - Select "3-1 Positioner Calibration
89
Figure 8-46 - STEP5 - Select "Auto Calibration
89
Figure 8-47 - STEP6 - Follow the Screen Instructions
89
Figure 8-48- Icot FF on Line in the ni Conf Tool
93
Figure 8-49 - AI-PID-AO Application Example on ni Conf Tool
95
Figure 8-50 - ni Configuration Tool Download Options
95
Figure 8-51 - ni Conf Tool in Monitoring Mode
96
Figure 8-52 - Icot FF on Line in the Deltav Explorer Tool
97
Figure 8-53 - Place in Standby Command
97
Figure 8-54 - Icot in Standby Mode
98
Figure 8-55 - Commissioning Icot in the P02 Network
98
Figure 8-56- Configure/Setup Command to Configure the Transducer Block
99
Figure 8-57- Minimum Configuration for the Transducer Block
99
Figure 8-58 - Creating a Control Module
100
Figure 8-59- Opening the New Control Module with the Control Studio Tool
100
Figure 8-60 - Application Example with Signal Generator Function Block on Deltav
101
Figure 8-61 - Application Example with Signal Generator on Deltav System
101
Figure 8-62 - Download Button
102
Figure 8-63 - Download Options
103
Figure 8-64 - On-Line Button
103
Figure 8-65 - On-Line Mode in Deltav System
104
Maintenance and Repair
105
Figure 9-1- Icot Local Display Showing Device in Normal Operation
105
Figure 9-2 - Polarities of Magnetic Feedback Assemblies
109
Figure 9-3 - Stroke Length and Failure Direction
109
Figure 9-4 - Icot Firmware Version in Local Display
111
Figure 9-5 - Icot Function Block List Shown by a FF Host System
114
Figure 9-6 - Diagram for the Positioner's Onboard Filter Replacement
124
Figure 9-7- Diagram for the Spool Piece Removal
125
Figure 9-8- Diagram for the Air Filter and Spool Piece Removal
126
Figure 9-9 - Handling Electronic Canister
127
10 Appendix A - Icot 6000 Series Local Display Menu Tree
128
Figure 10-1 - Icot Local Display Menu Tree
128
11 Appendix B - Foundation Fieldbus Network
129
Figure 11-1 - Example of a Function Block Application: AI-PID-AO
130
Figure 11-2 - Block Relationship Diagram
131
Figure 11-3 - Field Diagnostics Alarm Schematic
133
Figure 11-4 - Icot EDD Menu Tree
165
Figure 11-5 - Westlock Icot FF EDD Folder
166
Figure 11-6 - Icot FF Registration Page at FF
167
Figure 11-7 - Unzipped Icot EDD Files in Windows Explorer
168
Figure 11-8 - "Add Device Type" Command in Deltav Explorer
168
Figure 11-9 - Browsing Icot EDD Files
169
Figure 11-10 - Message of "Add Device Type" Command Is Successful
169
Figure 11-11 - Icot EDD Files Imported in the Deltav System
169
Figure 11-12 - Compatible FF Standard Libraries
170
Figure 11-13- Incompatible FF Standard Libraries
170
Appendix C - Wiring in Classified Areas (Icot 5400)
179
Figure 12-1 - Wiring Instructions - IS Installations - FISCO
179
Figure 12-2- Control Drawing - FISCO
180
Appendix D - Device Compatibility Relevant Data
181
14 Appendix E - Option to Use a Remote 4-20Ma Position Sensor or Potentiometer
182
15 Appendix F - References
183
16 Appendix G - General Arrangement Drawings
184
Figure 16-1 - Dimensional Drawings - Standard Manifold
184
Figure 16-2 - Dimensional Drawings - Standard Manifold - Top View
184
Figure 16-3 - Dimensional Drawings - High Flow Manifold
185
Figure 16-4 - Dimensional Drawings - High Flow Manifold - Top View
185
Figure 16-5 Dimensional Drawings - Beacon
186
Figure 16-6 - Dimensional Drawings - Standard Manifold
186
Figure 16-7 - Dimensional Drawings - Standard Manifold - Bottom View
187
Figure 16-8 - Dimensional Drawings - High Flow Manifold
187
Figure 16-9 - Dimensional Drawings - High-Flow Manifold - Top View
188

Westlock Categories

Valve Positioners Transmitter Controller Measuring Instruments Control Unit

More Westlock Manuals

Westlock ICOT 5400 Manuals

Westlock ICOT 5400 Technical Manual (189 pages)

Table of Contents

Related Products

Westlock Categories