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Western Star 5700 Manuals
Manuals and User Guides for Western Star 5700. We have
1
Western Star 5700 manual available for free PDF download: Maintenance Manual
Western Star 5700 Maintenance Manual (167 pages)
Brand:
Western Star
| Category:
Trucks
| Size: 4.02 MB
Table of Contents
Models
2
Page Description
6
Maintenance Manual Contents
7
Table of Contents
8
Index, Alphabetical
8
Determining Scheduled Maintenance Intervals
9
Maintenance Service Schedule Table
10
Vehicle Maintenance Schedule Tables
11
Maintenance Operation Sets Table
15
Initial Maintenance (IM) Operations
18
Lubrication and Fluid Level Check
19
M1 Maintenance Interval Operations Table
20
M2 Maintenance Interval Operations Table
21
M3 Maintenance Interval Operations Table
22
M4 Maintenance Interval Operations Table
23
Noise Emission Controls Maintenance
24
Verification of Inspections Log
25
Title of Maintenance Operation (MOP)
27
Engine Belt Inspection
28
Engine Noise Panel Inspection (Noise Emission Control)
28
Caterpillar
29
Cummins
29
Engine-Support Fasteners Check (Noise Emission Control)
29
Pacbrake Inspection and Maintenance
29
Caterpillar Self-Tensioner
31
Cummins Self-Tensioner
31
EPDM Belt Wear
31
Cowl-Mounted Air Cleaner
38
Engine-Mounted Air Cleaner
38
Frontwall-Mounted Air Cleaner
38
Intake Piping Inspection
38
Check the Tightness and Condition of the Clamp
39
Air Cleaner Element Inspection and Replacement
40
Air Cleaner Outlet Hose Clamp
40
Elbow
44
Air Compressor Inspection
47
Safety Precautions
47
Alternator and Starter Check
49
Battery Check
49
Coolant Inspection
51
Radiator-Mounted Translucent Surge Tank
52
Steel Surge Tank, High Flow Radiators
52
Breeze Constant-Torque Hose Clamp
53
Cooling System Inspection (Noise Emission Control)
53
Cooling System Pressure-Flush
54
Pressure/Filler Cap Test
54
Clutch Release Bearing Lubrication
57
Clutch Release Cross-Shaft Lubrication
57
Safety Precautions
57
Fluid Level Check, Hydraulic Clutch Control
58
Sleeve Assembly Bronze Bushing Lubrication
58
Pressure Bleeding
59
Clutch Replacement, Detroit Automated Transmissions
60
Manual Bleeding
60
Allison Transmission
62
Cold Check
62
Hot Check
62
Safety Precautions
62
Transmission Fluid Level Inspection
62
Approved Transmission Lubricants
64
Manual Transmission Fluid Change
64
Meritor Transmission
64
Transmission Fluid Level Sight Glass
64
Transmission Lubricant Capacities
66
Air Filter/Regulator Location
67
Eaton/Fuller
67
Eaton/Fuller Transmission Air Filter/Regulator Components
67
Manual Transmission Air Filter/Regulator Check, and Clean or Replace
67
Allison and Eaton Fuller Transmission Breather Check
68
ESS Transmission Filter and Boot Inspection
68
Meritor
68
Transmission Inspection
68
Allison Transmission Fluid and Filter Change
69
Transmission Breather
69
Allison Transmission Filter Locations and Components
70
Detroit Automated Transmission Fluid Change and Magnetic Plug Cleaning
71
Detroit Automated Transmission Air Filter Replacement
72
Detroit Automated Transmission Fluid Level Inspection
72
Detroit Transmission Air Filter
73
Isolated Transmission Reserve Air Tank
73
Fifth Wheel Inspection
75
Fontaine
75
Holland FWS1
75
Mounting Bolt
75
Fontaine Fifth Wheel
76
Castloc II and Simplex Series
77
Holland FW35
77
Holland FWS1 Fifth Wheel
77
Lever Bar and Release Handle Alignment
77
Holland Fifth Wheel Properly Closed
78
Lever Bar and Operating Handle Alignment
78
Simplex Series Fifth Wheel
78
Bracket Pin Bolt Locking Tabs
79
Jost
79
Measuring Fifth Wheel Top Plate Lift
79
Jost Fifth Wheel
80
Jost Fifth Wheel Adjustment
80
Fifth Wheel Lubrication
81
Holland Fifth Wheel Sliding Mechanism Inspection
82
Holland FW35 Fifth Wheel, Grease Lubrication
82
Holland FW35 Fifth Wheel, Oil Lubrication
82
Frame Fastener Torque Check
83
Holland Fifth Wheel Sliding Mechanism
83
Trailer Electrical Connector Lubrication
83
Premier 690 Coupling Inspection
84
Premier 690 Trailer Coupling
84
Front and Rear Suspension Shock Absorber Check
86
Front Suspension Check
86
Quick Test
86
Safety Precautions
86
Suspension Inspection
86
Shock Absorber Inspection
87
Shock with Broken Eye and Tube
87
Shock with Cracked Bushing
87
Temperature Touch Test
87
Bent and Dented Shock
88
Misting Shock
88
Rear Suspension Check
88
Tuftrac Suspension
88
Airliner Suspension
89
Airliner Axle Stop Measurement
90
Chalmers Suspension
90
Hendrickson RS Series
91
Hendrickson RT Series
91
Hendrickson HAS
92
Neway Suspension
92
Front Suspension
93
Reyco Suspension
93
Suspension Lubrication
93
Rear Suspension
94
Tandem Axle
94
Suspension U-Bolt Torque Check
95
Tightening Pattern for U-Bolt Nuts
95
Front Axle
96
Dana Spicer Axles
97
Detroit Axles
97
Knuckle Pin Lubrication
97
Meritor Axles
97
Dana Spicer Knuckle Pin Lubrication
98
Knuckle Pin Lubrication, Meritor Axles
98
Tie Rod Inspection
98
Tie Rod Lubrication
98
Check Movement of Tie Rod End
99
Front Axle Wheel Bearing Lubrication
99
Drive Axle Housing
100
Drive Axle Lubrication Level
100
Front Drive Axle Lubricant Level Check
100
Front Hubcap Inspection Window
100
Eaton Drive Axle Recommended Lubricants
101
Front Drive Axle Lubricant Change
101
Meritor Drive Axle Recommended Lubricants
101
Tire Wear Due to Excessive Camber
102
Tire Wear Due to Excessive Toe-In
102
Toe-In Inspection
102
Wheel Alignment Check
102
Setting Trammel Bar Pointers
103
Trammel Bar Positioning
103
Wheel Toe-In
103
Detroit Tandem Axle
105
Drive Axle Lubricant Level Check
105
Axle Lubricant Level Check
106
Detroit Drive Axle Lubricants
106
Plug and Breather Locations, Dana Spicer Axles
106
Plug and Breather Locations, Meritor Axles
106
Meritor Drive Axle Lubricant Capacities for Single Axles
107
Meritor Drive Axle Lubricant Capacities for Tandem Axles
107
Meritor Drive Axle Recommended Lubricant
107
Drive Axle Breather Check
108
Two-Speed-Axle Shift Unit Lubricant Level Check
108
Axle Lubricant and Filter Change, and Magnetic Strainer Cleaning/Check
109
Meritor Axle Oil Filter Removal
110
Dana Spicer Tandem-Drive Axle Magnetic Strainer
111
Wheel Nut and Rim Nut Torque Check
113
Wheel Nut and Rim Nut Tightening Sequence
114
Tire Check
115
Wheel Fastener Torque
115
Driveline Inspection
117
Meritor RPL Series U-Joint
117
Meritor U-Joint Fasteners for Bearing Caps
117
Components of a Basic Driveline
118
Driveline Lubrication
119
Slip Joint and U-Joint Lubrication
119
Slip Joint Spline Wear Checking
119
Universal Joint Lubrication
119
Slip Joint Spline Lubrication
120
Air Brake System Valve Inspection
122
Air Dryer Inspection
122
Air Dryer Desiccant Replacement
123
AD-9 Air Dryer (Exploded View)
124
Bendix AD–IP Air Dryers
124
End Cover to Housing Torque Pattern
125
Alcohol Evaporator Cleaning and Inspection
126
Desiccant Cartridge Replacement
126
Desiccant Cartridge Replacement, WABCO Air Dryers
126
Camshaft Bracket Lubrication
127
Freeze Season Reactivation
127
Slack Adjuster Lubrication
127
Dana Spicer Slack Adjuster
128
Gunite Slack Adjuster
128
Brake Component Inspection
129
Brake Inspection
129
Meritor Slack Adjuster
129
Parking Brake Operational Check
129
Brake Chamber Stroke Specifications
130
Actuator Stroke–Long Stroke
131
Actuator Stroke–Standard Stroke
131
Versajust Slack Adjuster Inspection and Lubrication
131
Drag Link Inspection
134
Drag Link Lubrication
134
Power Steering Fluid and Filter Changing
134
Safety Precautions
134
Approved Power Steering Fluids
135
Flat Reservoir, Top Return Port
135
Power Steering Reservoir, Side View
135
Power Steering Reservoir, Top View
135
Power Steering Reservoir
136
Steering Shaft Lubrication
136
Power Steering Gear Lubrication
137
Steering Shaft, Inside the Cab
137
Steering Shaft, Under-Hood
137
TRW TAS Series Sector Shaft Lubrication
137
Fuel Filter Replacement
139
Fuel Separator Sight Bowl Cleaning and Element Replacement
139
Fuel/Water Separator Assembly, Alliance/Racor
140
Conmet Fuel Separator Sight Bowl Cleaning
141
DAVCO Collar Wrench
141
DAVCO Fuel/Water Separator
141
DAVCO Fuel Pro 382
142
DAVCO Fuel Pro 482
142
Cylindrical Fuel Tank
143
DAVCO Diesel Pro 243
143
Fuel Tank Band Nut Tightening
143
Rectangular Fuel Tank
143
Conmet Fuel Separator
144
Definitions of Aftertreatment (ATS) Terms
146
Exhaust System Inspection (Noise Emission Control)
146
Safety Precautions
146
Definitions of ATS Components
147
Diesel Exhaust Fluid (DEF) Filter Replacement
147
EPA07 Exhaust System
147
One-Box ATS Sensor Locations
148
Pre-EPA07 Exhaust System Inspection
149
Two-Box ATS Sensor Locations
149
2HV Two-Box ATS Sensor Locations
150
CAT CGI Bellows Replacement
150
CAT EPA07 Exhaust Installation with CGI Bellows
151
Typical EPA07 Aftertreatment Device
151
Donaldson Sealclamp Wide-Band Exhaust Clamp
152
Exhaust Isolator
152
V-Band Coupling and Flex Hose
152
Measuring the Pipe Gap (Typical)
153
Aft Facing Slip Clamp Installation
154
CGI Bellows Installation
154
Forward Facing Slip Clamp Installation
154
Aerodynamic Component Inspection
156
Cab Suspension Inspection
156
Mirror Folding Check
156
Single Air Spring Cab Suspension (Typical)
156
Air Spring/Shock Absorber Suspension
157
Door Checks
159
Door Hinges
159
Door Latches
159
Door Seals
159
Heater and Air Conditioner
160
Acceptable Compressor Clutch Clearances
161
Safety Precautions
161
HVAC Air Filter Cleaning and Replacement
161
Hub/Rotor Clearance
161
Air Conditioner Inspection
161
Cab Fresh-Air Filter Replacement
162
Cab Fresh-Air Filter Cleaning, Foam Filters
162
HVAC Cover
162
Cab Fresh-Air Filters
162
HVAC Pre-Filter Cleaning
163
Sleeper Fresh-Air Filter Replacement
163
HVAC Pre-Filter
163
Sleeper Fresh-Air Filter Cleaning, Foam Filters
164
Orientation of Sleeper Fresh-Air Filters
164
Hood Rear Support Lubrication
166
Approved Suppliers of Multi-Purpose Lithium Grease
166
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